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SC Series Paper Cutter Operation manual 『 Applied operation ・ Maintenance 』 Ver.SCZ2001 (EN) CAUTION Carefully read this operation manual and be familiar with the description before satrting operation, inspection or maintenance of the product. The operator or administrator of this product may not have the product operated by a person who is not familiar with the description about the product.
Table of Contents Index Important Safety Information How to change the knife Need customer protection ” Redidual How to remove the knife 1-4 risk map and list " How to remove the knife (Lifter) 1-3 Operation How to install the knife 1-4 How to divide the course How to install the knife (Lifter) 1-3...
Important safety infomation Need customer protection 「Redidual risk map and list」 Please refer to the separate volume 「 Risk assessment 」 about the following items. Need customer protection " Redidual risk map " Need customer protection " Redidual risk list "...
Operation How to divide the course 4 5 2 7 3 ○ You can divide the course into up to 9. ○ Even when divided, you can delete or insert a page. You can memorize multiple different tasks in one course. ○...
Operation How to use course jump function 5 5 3 4 7 If the work is not enough on page 50, jump to another course and page connect. ◆ Select the memory mode. While there is no need to continue the de- stination of jump, it is understandable and Store data as usual helpful to edit that the jump destination is...
Operation How to copy a course 4 5 2 3 5 Copy a course. You can move or copy to another course by paste. Select the merory mode. Copy confirmation Press 【 Data confirmation 】 . Press sub mode menu 【 Others 】 . Displayed job name, memo, course number and data up to 7 pages.
Operation How to paste the course 2 2 3 6 5 Copied data can be moved to another course through course pasting or it can be duplicated. ◆ Paeting can be made even if the result Select the memory mode. of pasting overflows 50 pages while the Call up the destination course of pating.
Operation How to display the course list 4 5 4 2 3 Select the memory or the automatic mode. In the memory mode, press sub mode menu 【 Edit 】 , In the automatic mode, press sub mode menu 【 Main 】 . Press 【...
Operation How to copy or move the course 5 10 8 7 9 Enter the destination course of copying, Select the memory or the automatic mode. using number keys. Press sub mode menu 【 Edit 】 in the memory mode, press sub mode menu Press 【...
Operation How to store automatic equal division memory 1 2 2 3 3 4 5 Configure the automatic equal division function. Enter the ocrall length and the number of divisions of the item. Repeat size data is automatically calculated and stored. Select the memory mode.
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Operation How to store automatic equal division memory 2 3 2 4 1 5 6 3 Configure the modification / addition function for automatic eauql division . Attaching push-out Reducing the number of repeat size ( N ) by 1 Press 【...
Operation How to cancel during the excution 2 1 Canceled because pressed the start-key. 1 The remaining times remaind displayed even if moves the cursor to outside the pge of repeat size. Cancel remaining times during the excution. Canceling is the following case. ① Change the course.
Operation How to use the break function of repeat size 2 2 ◆ ◆ How to enter data including blank A break can be inserted in continuous line. repeat size data. If the frequency is attributed to continu- The cursor does not move beyond the ous repeat size data, a blank line can be line.
Operation How to use repetition of designated range 2 3 3 7 3 6 A range is repeated by the enterednumber of repeat size. Select the memory mode. When paper cutting is executed in the automatic mode, a line is displayed in the Enter the first page nuimber of the repetition range at the timing of start of repeated range, followed by the decimal...
Operation How to use the simulation function 4 5 2 3 5 6 You can check the movement of the backgauge before cutting . Select the automatic mode. Press sub mode menu 【 Others 】 . Press 【 Simulation 】 . It warks one step each time you press "Start"-key.
Operation How to use clamping function to expel air 3 5 2 4 4 4 To expel air out of stacked paper, lower merely the clamp. Select the memory mode. Press sub mode menu 【 Set 】 . Enter the clamping size, using the ten-key pad. Press 【...
Operation How to use clamping repeat size function to expel air 2 4 4 3 5 6 6 Position the backgauge with the repeat size function and lower clamp only to clamp. Select the memory mode. Press sub mode memu 【 Set 】 . Enter the repeat size for clamping, using the ten-key pad.
Operation How to check the data monitor 1 2 4 6 3 In the manual mode In the automatic mode Press sub mode menu 【 Meinte 】 . Press sub mode menu 【 Others 】 . Press 【 Data monitor 】 . Press 【...
Operation Display switching cutting / knife change counter 1 3 4 5 2 5 1 7 6 ◆ In all mode. When displaying the knife counter When displaying the cutting counter Press the counter on the lower left of Press the counter on the lower left of the screen.
Operation Correction of error between actual size and displayed size 1 4 3 3 2 6 5 8 8 3 7 2 8 Correct print deviation. Use correction function Set correction on the page. Select the manual mode. Select the memory mode. Press sub mode menu 【...
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Operation Correction of error between actual size and displayed size 2 1 1 2 7 8 2 5 8 6 9 4 3 Threr are 3 method as following. 1. Input the correction value directly. 2. Move the backgauge to cutting positon and set the difference with data as correction value. 3....
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Operation Correction of error between actual size and displayed size 3 1 1 5 3. Automatically set the correction by aligning the mark and cutting. ◆ Swlest the mamory mode or automatic Offset exceeding the permissible offset mode. range may not be entered. ◆...
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Operation Function of size agreement detection setiing 1 1 1 2 3 Cutting is prohibited with a setting if the stored data does not agree with the bacjgauge size. The size agreement detection function includes the following. 1. Cutting is always possible. ( Initia setting ) ...
操作のしかた Function of size agreement detection setting 2 8 1 1 9 2 4 3 10 Set a cutting allowance range. Cutting In case of size disagreed. Select the memory mode or Automatic Select the memory mode or Automatic mode . mode .
Operation How to set the backgauge speed in the automatic mode 1 4 2 3 5 6 ◆ Switch the speed of advance, retract and push out in the automatic mode. ◆ It does not affect driving by advance or retract button. Select the manual mode.
Operation How to set the software limit (advance and retraction limit) 1 4 9 2 5 6 7 10 3 8 ◆ The operating range of the backgauge is controlled with software. ◆ This function is invalid after the power is turned on until zero point search is finished.
Operation How to use the pulse handle 2 3 13 14 4 15 16 17 Initial setting Function setting Select the manual mode. Option set in the procedure on the left. Press sub mode menu 【 Mainte 】 . Selwct the manual mode. Press Option-key.
Operation How to set the input range of the memory size 1 4 2 5 6 3 7 7 ◆ Set the size range to be stored. ◆ The message " Out of range" is will be displyaed when a number exceeding the ...
Operation How to use the edit history 1 2 4 5 3 6 Data confirmation and recovery Use to copy Select the memory mode. After deleting a course, press 【 Data recovery 】 in the 【 Edit record 】 of the Press sub mode menu 【...
Operation How to look at the function selection list 1 2 3 4 5 ◆ 【 Select unit unused course 】 Select the manual mode. Slect the unit applied to unused course. Press sub mode menu 【 Set 】 . ◆...
Operation How to set the cutting function 1 2 3 4 5 ◆ 【 Clamp pressure at cutting startup 】 Select the manual mode. Set the Pressur of the clamp reaching Press 【 Set 】 . the workpiece. Press 【 Cutting functio 】 . ◆...
Operation How to set the option function 1 5 8 4 2 7 3 8 The following can be set Select the manual mode. ○ Mem card Press 【 Mainte 】 . ○ Pulse handle ○ Robo-trim Press Option-key. ○ Robo-Swivel ○ Rear paper feed Press 【...
Operation How to look at the alarm history Select the manual mode. Press sub mode menu 【 Alarm 】 . The alarm history is displayed. Press the history screen. The cursor moves to the latest alarm. Press 【 ▲ 】 or 【 ▼ 】 to move the cursor. To edit press 【...
Operation How to protect the data 2 3 3 4 3 Select the memory mode. Press 【 Others 】 . Press 【 Protect data 】 . Key mark is locked A triangular protection mark is displayed To remove protection, press once more 【 Protect data 】 .
How to change the knife How to remove the knife 1 CAUTION Remove stacked paper or the like from the surface plate. Otherwise stacked paper will push out the knife holder or the like during erro- neous backgauge advance in knife change work. Leave knife change to those who have undergone special training course and observe instruction given in the instruction manual.
How to change the knife How to remove the knife 2 Step on the clamp pedal to lower the clamp. CAUTION When stepping on the clamp pedal, do not reach beneath the operating range of the clamp. Otherwise injyuries will be caused. While stepping on the pedal, install the clamp support bolt at two places.
How to change the knife How to remove the knife 3 While holding the knife holder securely, slowly step on the clamp pedal to lower the clamp. Cjeck if the knife handle enters the notch of the knife holder and the upper end of the knife becomes lower than the knife carrier.
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How to change the knife How to remove the knife 4 While holding the knife handle, fall the the knife on the surface plate CAUTION When placing the knife on the surface plate, do not allow the cutting edge protruding from the surface plate.
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How to change the knife How to remove the knife (Knife lifter) 1 CAUTION Remove stacked paper or the like from the surface plate. Otherwise stacked paper will push out the knife holder or the like during erroneous backgauge advance in knife change work, possibly resulting in a broken knife and/or injuries of the operaror.
How to change the knife How to remove the knife (Knife lifter) 2 Stop the main motor. Remove the knife bolt. To remove the leftmost bolt, open the knife height adjustment window. Temporarily place the knife holder on the surface plate so that the right end of the knife is aligned with the right end of the holder cover.
How to change the knife How to remove the knife (Knife lifter) 3 While holing the handles, fall the knife on the leveling block. CAUTION When placing the knife on the surface plate Do not allow the cutting edge protruding from the surface plate.
How to change the knife How to install the knife 1 CAUTION Remove stacked paper or the like from the surface plate. Otherwise stacked paper will push out the knife holder or the like during erro- neous backgauge advance in knife change work. Leave knife change to those who have undergone special training course and observe instruction given in the instruction manual.
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How to change the knife How to install the knife 2 Install the knife holder and tighten the knife handle. CAUTION When removing or installing the holder or handle from/to the knife, be careful of the cutting edge of the knife, Otherwise injuries will be caused with the cutting edge.
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How to change the knife How to install the knife 3 When holding the knife handle to make the knife into light contact with the clamp, slowly rerease the clamp pedal to raise the clamp. After the knife rises a little, slightly loosen the knife handle and, while leaving the knife holder on the surface plate, raise the knife to the top.
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How to change the knife How to install the knife 4 Remove the knife support bolt from the clamp. CAUTION Never reach between the knife support bolt and surface plate. Otherwise entanglement will be caused between the knife support bolt and surface plate Return the knife support bolt to the predeter- mined opsition.
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How to change the knife How to install the knife (Knife lifter) 1 CAUTION Remove stacked paper or the like from the surface plate. Otherwise stacked paper will push out the knife holder or the like during erro- neous backgauge advance in knife change work. Leave knife change to those who have undergone special training course and observe instruction given in the instruction manual.
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How to change the knife How to install the knife (Knife lifter) 2 Install the knife holders, with the taller one on the left and shorterone on the right, and tighten the knife handoles. While holding the knife handles, eract the knife on the leveling block.
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How to change the knife How to install the knife (Knife lifter) 3 Fix the knife to the knife carrier with bolts. Tighten bolts in order, starting at the center then outward, so that no warp is caused in the knife. To fix the leftmost bolt, open the knifeheight ajustment window.
How to change the knife How to adjust the knife height 1 3 Stop the main motor. The knife lowers. Check that the cutiing edge slightly makes contact with parer Clutch operation becomes valid after 150 seconds. and that then it starts to rise. Raise the knife to the top.
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How to change the knife How to adjust the knife height 2 Turn the clutch key counterclockwise to turn the clutch off. Close the door power electric box 1. Remove the wrench and install the worm shaft. CAUTION Be sure to remove the wrench. Otherwise the turning wrench will cause injurues.
How to change the knife How to make fine adjustment of the knife height After adjusrment is finished on the left Remove from the knife height adjusting and right sides, turn the fixing pin 90 window. degrees back to the original position. Pull the fixing pin and turn it 90 degrees.
How to change the knife How to change the cutting stick Two grooves for each of the four faces of the cutting stick, total eight grooves, can be used, Stop the main motor. While inserting a screwdriver at the left end, make the cutting stick float a little to remove. Usea file or the like to remove projections ( traces of knife edge ) from the removed cuting stick.
How to change the knife How to use two-stage knife installation holes the knife is provided with upper and lower installation holes. At first, use the holes in the lower row. If the wear exceeds 20mm after repetitive grinding, use instaration holes in the upper row.
Install/remove the false clamp How to remove the false clamp CAUTION Be sure to stop the main motor when removing or installing the false clamp. If anyone starts the clamp while another person works at the rear of the machine, injuries will be caused.
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Install/remove the false clamp How to Insatall the false clamp CAUTION Be sure to stop the main motor when removing or installing the false clamp. If anyone starts the clamp while another person works at the rear of the machine, injuries will be caused.
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Install/remove the false clamp How to remove the false clamp (Front installation/removal) 8 1 8 1 1 9 9 6 9 12 5 11 Front installation/removal setting must be validated with an optinal function setting. Place a cushion such as abook at the Press 【...
Insatall/remove the false clamp How to install the false clamp (Front installation/removal) 2 4 1 1 1 3 5 5 Place a cushion such as a book at the bottom, left and right of the clamp. Keep height identical. Place the false clamp on the cushion. Align the front end of the false clamp with the cut line.
Maintenance Alarm and remedy 1 Message Remedy The protective device ( Thermal relay ) ① Operate the clutch key and manu- of the main motor is activated. ally reverse to mpve the knife to the top. ② Remove the product. ③ Determine the cause and remove it.
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Maintenance Alarm and remedy 2 Message Remedy Cutting is interrupted due to a broken ① Inspect the safety bolt and support safety bolt or loose knifesupport bolt. bolt. CAUTION If this alarm is caused during knife operation , the cutting edge of the knife may be stopped at a position lower than the bottom face of the clamp.
Maintenance Trouble during operation The power is not turned on. Remedy The touch panel shows nothing when the ① Check if the switch in the distribu- power switch is turned clockwise. tion panel or the like is turned "ON". If it is, contact the director of ...
Maintenance リセットボタン(黒) How to reset the thermal relay or pressure alarm Resetting the thermal relay ① Determine the cause of overload and remove it. Case ① An excessive load is detected. ② The thrmal relay is broken ② The thermal reray is activated thermally. ...
Maintenance How to replace the fuse Turn the power switch off. Open the door of the electric box 1 or electric box 2. Reolace the appplicable fuse. The spare fuse is located in electric box 2. Check if the size ia the same and the ampere marked at the end of the fuse is identical. CAUTION Do not use the fuse unless the rating is identical.
Maintenance How to use the clutch - key Application ① It is turned off during regular operation. ② Turn the key on and turn the worm shaft with a wrench to manually move the knife up or down. ③ Turn the key on/off to adjust the clutch. The clutch does not function in the following states even if the clutch key is operated.
Maintenance How to turn manually The knife mechanism is manually operated. Stop the main motor. Leave the power switch turned on. Remove the cover from the worm shaft at the right side face of the main body and check the position where the wrench is installed. shaft Turn the clutch key in the electric box 1 on.
The machine with a broken safety bolt is stopped in an extremely unstable and dangerous state. Replacement accompanies much danger and needs professional knowledge. ITOTEC's trained engineer will conduct replacemant. オン オフ...
Msaintenance How to replace the safety bolts 1 Stop the main motor. Leave the power switch turned on. CAUTION The flywheel, pump pulley , V-belt and main motor pulley keep rotating due to inertia for about 150 seconds after the main motor is stopped. Check for stoppage befor continuing to work.
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Maintenance How to replace the safrty bolts 2 Remove the wrench and install the cover to the worm shaft. CAUTION Do not leave tools such as the wrench, which are used for manual rotation , installed. Otherwise the tool will jump out the shaft ,causing injuries. Insert the safety bolt from the bottom ( of rod 2 ), and install the washer and nut from the top.
Maintenance How to replace the cut-line bulb 3 4 Turn the power off. Remove the cover from the top of the main body. CAUTION When riding on the surface plate, use non-slip shoes. Otherwise you will fall or drop, suffering from injuries. Turn the lamp bulb counterclockwise and pull downward to remove.
Maintenance How to replace the battery for date storage The battery for backing up data is built in the internal side face of the comuter box. If the battery voltage is low, an alarm message is displayed on the touch panel display. 『...
Maintenance Check the clutch Fixing key for adjusting Clutch magnet Rotor Adjust nut on the start side Lining Amature Adjust nut on stope side The clutch lining becomes worn as operation continues. As the lining is worn, the gap between amature and clutch magnet produced during clutch suction becomes smaller while the gap during release becomes larger.
Maintenance How to adjust the clutch 1 Fixing key for adjusting Clutch magnet Rotor Adjusting nut on start side Lining amayure Adjusting nut on stop side Stop the main motor. Leave the power switch turned on. CAUTION The flywheel, pump pully, V-belt and main motor pully keep rotating due to inertia for about 150 seconds after the main motor is stopped.
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Maintenance How to adjust the clutch 2 Fixing key for adjusting Clitch magnet Rotor Adjusting nut on start side Lining Amature Adjusting nut on stop side Adjust the clutch-off gap. ① Remove the key ( at 1 place ) fixing the adjusting nut on stop side. ② Loosen the set screw ( at 1 place).
maintenance How to check and replace the V-belt 4 Adjusting bolt The V-belt becomes elongated or deteriorated as operation continues. Adjust or replace if fault is found in inspection. If deterioration in the cutting torque is felt, inspection is necessary. ◆ Inspection of V-belt tension.
maintenance Left/right adjustment of the backgauge Fixing bolt Adusting screw Adusting screw If the left side If the right side (left-side) (right-side) protrudes protrudes Turn the fixing bolt counterclockwise to loosen it. Loosen the lock nut of the left/right adjusting screw on the left side, and turn it counterclockwise by the error to loosen it.
Maintenance Vertical adjustment of the backgauge 1 5 3 4 1 2 5 Loosen the fixing bolt. Turn the vertical adjusting screw counterclockwise by the amount of the error. Tighten the fixing bolt. Using the backgauge comb adjusting screw, adjust the gap between the front end of the backgauge comb and surface plate.
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Maintenance Vertical adjustment of the backgauge 2 5 1 Turn the backgauge comb adjusting screw clockwise to raise. Loosen the fixing bolt. Turn the vertical adjustment screw clockwise by the amount of the error. Tighten the fixing bolt. Using the backgaugecomb adjusting screw, adjust the gap between the front end of the backgauge comb and surface plate.
Maintenance How to set periodic inspection timing Select the manual mode. Press sub mode menu 【 Mainte 】 . Press 【 Periodic inspection timing 】 . Set the year, month, day using 【 ▲ 】 or 【 ▼ 】 . Press 【...
Maintenance How to set oil change timing Select the manual mode. Press sub mode menu 【 Mainte 】 . Press 【 Oil change timing 】 . Set the year, month, day using 【 ▲ 】 or 【 ▼ 】 . Press 【...
Maintenance Replacement of hydraulic oil 5 7 CAUTION When conducting inspection, maintenance or repairs, turn the curcuit breaker off, post a " work under way " sign, post supporting workers and take other measures so that another person will not turn the power on or start operation. Otherwise injuries will be caused.
Maintenance Replacement of gear oil Remove the oil cap. Prepare an empty can, Remove the blind plug and drain old oil. Close the blind plug. Supply gear oil up to the middle in the oil gauge. Install oil cap. Recommend replacement every 2000 hours. Please order us for oil change.
Maintenance Lubrication and grease up Grease once a year Grease once a month Machine oil once a week Varies according to the model. Capacity 0.16 lit. once a day Central lubrication in some cases. Clamp chain Remove the cover and apply grease with a brush Take care of the oil amount.
Maintenance Cleaning 1 1 4 5 3 3 6 7 CAUTION When conducting inspection, maintenance or repairs, turn the power off, post " work under way ", post supporting workers and take other measures so that another person will not turn the power on or start operation. Stop the main motor.
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Maintenance Cleaning 2 6 7 CAUTION When conducting inspection, maintenance or repairs, turn the power off, post " work under way ", post supporting workers and take other measures so that another person will not turn the power on or start operation. Wope off oil accumulated in the oil pan.
Maintenance Discarding Dispose of old parts after replacement or consumable parts while taking enxironmental effects into consideration. When disopsing of the cutting stick, discharge appropriately while taking enxironmental effects into consideration. When disposing of the knife, requeat a contractor so that disposal is safe with a worn out cutting edge or the like.
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