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Summary of Contents for HUALIAN FRM-980I

  • Page 1: Table Of Contents

    Contents ………………………………………………………………1 Safety Instructions …………………………………………1 Specifications ………………………………………………1 Performance Features ……………………………………2 Structure & Working Principle …………………………2 Operation Instruction ……………………………………5 Circuit Diagram …………………………………………12 VIII Breakdown Drawing of Machine Body ……………13 IX Breakdown Drawing of Conveyor ……………………17 X Breakdown Drawing of Aerating Assembly ………19 XI Troubleshooting ……………………………………………20...
  • Page 2: I Use

    (YP7408 semiliquid gear oil). 9. Cut off the power supply when the machine is not in use. 10. Keep this operation manual with care for easy reference. III. Specifications Model FRM-980I FRM-980II FRM-980III FRMQ-980C FRQ-980C...
  • Page 3: Performance Features

    Temperature 0~300 ℃ Stepless adjustable control range Distance from 200~320 10~40 mm 10~40 mm 10~40 mm 10~40 mm sealing center to conveyor table ≤0.08 mm Film thickness (monolayer) ≤1 Kg Conveyor loading for single package ≤3 Kg Overall loading of conveyor Dimension 950×400×430...
  • Page 4 FRM-980 I 1. feed opening; 2. adjusting block for driven wheel; 3. driven wheel; 4. control cabinet; 5. heating block; 6. sealing belt; 7. pressing wheel;8.cooling block; 9. driving wheel;10.embossing wheel; 11. silicone wheel for embossing; 12.printing wheel;13. solid ink roller;14. adjusting screw for ink roller swing pole; 15. heating block of ink roller;...
  • Page 5 wheel; 23. guiding belt; 24. heating block; 25.lower holding plate;26.sealing belt;27.vertical shaft; 28. gimbal assembly; 29.bevel gear assembly Diagram 1 1.caster 2. aerating device 3. aerating pipe 4. fixed bracket 5. fastening knob 6. slip bracket 7.fastening knob 8.conveyor table 9. driving roller 10. conveyor belt 11.guiding wheel 12.
  • Page 6: Operation Instruction

    VI Operation Instruction 1. Control panel (see Diagram 2) Diagram 2 2. Prepare the machine for use 1), This machine is equipped with three crust grounded socket, please check if it is well connected so as to ensure safe operation. 2), First-time use or too long intermission will make the electronic heating elements moistened, so several minutes’...
  • Page 7 1. screw 2. stopping flake 3. fastening screw 4.nut Diagram 3 6), The transverse adjustment of conveyor table: loosen two nuts (1) on two sides. There are three location holes on the foot rest (2). Just insert square head bolts into them as needed, then fasten. After moving the conveyor table outward, please install the connecting shaft (3) saved in the spare parts kit into gimbal.
  • Page 8 3. Starting procedure 1), Connect the power supply and start switch, indicating light will light, then adjust the speed-adjusting knob and all transmission parts start to run synchronously. 2), Micro-adjust the knob of embossing wheel to make that wheel swivel, after getting a proper pressure, fix limiting screw.
  • Page 9 machine is ready for continuous working. 6,The selection of the type arranging way: The types in longitude arrange belongs R arrange, while types in axial arrange belong T arrange. (see diagram 5) T arrange R arrange Diagram 5 8, The adjustment of ink roller, printing wheel and silicone wheel 1), Exchanging words on printing wheel(see Diagram 6): Rotate the holding latch on the printing wheel cover by an angle to take the traverse pin out of the groove, the printing wheel cover will bounce by itself and...
  • Page 10 2), The adjustment of the clearance between ink roller and types: Adjust the adjusting screw (5) for the ink roller’s swing pole, rotate the printing wheel, and make the types’ surface touch the ink roller’s (1 )surface slightly. When you use your hand to touch printing wheel, if the ink roller can be easily be driven, it should be ok.
  • Page 11 4), Temperature adjustment for printing wheel and ink roller: All the knobs of this machine are set to 0 position before leaving factory, users need to make adjustment by themselves. For a new ink roller, during previous time of use, the temperature should be relatively lower, after a period time of use, the temperature can be raised to higher degree, which can make the deep-seated ink ooze and prolong the ink roller’s life-span.
  • Page 12 machine, then turn the aerating switch on. (2) Aerating sealer is suitable for packing bulking food and other easy broken goods, which adopts swirl jet pump to aerate filtrated air into packing bag, as the sealing belt is clamped tightly by the aerating opening, you should stop for a while when put the packing bag onto the aerating opening, once the aerated air reaches the required degree, it can be conveyed into the heating area to be sealed.
  • Page 13: Circuit Diagram

    shutting down the machine, you should return the temperature regulating knob to 0 position first, then turn on the fan, at this time, the temperature on the indicator begins to fall and the sealing belt should still be in state of running. About several minutes’...
  • Page 14: Breakdown Drawing Of Machine Body

    VIII Breakdown Drawing of Machine Body...
  • Page 15 Diagram 11 Item Part number Quantity Description Remark...
  • Page 16 105211 bottom board 101015 guiding wheel shaft 105023 guiding wheel bearing 910801 guiding belt bearing 101018 embossing wheel 101017.1 bearing seat 105022 driving wheel 101026 bearing seat of driving wheel 101027 driving wheel shaft adjusting knob for embossing wheel hood support adjusting spring for embossing wheel 101036 silicone wheel assembly...
  • Page 17 Diagram 12...
  • Page 18 Item Part number Quantity Description Remark 105003 bottom board 101035 feed opening 921303 heating pipe (heat for sealing) spring of copper block guide sleeve of upper holding plate 105005 bottom holding plate 101050 heating block support 930301 upper heating block 930301 bottom heating block 930302...
  • Page 19: Breakdown Drawing Of Conveyor

    105032 middle pulley small adhesive tape Φ30×50 920423 carbon brush holder Item Part number Quantity Description Remark 940702 groove sensor A10501 electromagnetic clutch assembly 105021 driven sprocket 201004 slip-ring core 201003 copper slip ring 201024 anti-dazzling screen 20415-32 connecting terminal IX Breakdown Drawing of Conveyor...
  • Page 20 Diagram 13 Code Part number Quantity Description Remark Conveying table (980) 910701 GB12-1988 oval head square neck bolt M8x160 101007 FR-770 conveyor adjusting block stud bolt M5x55 930113 Trandfer table adjusting knob Φ32xΦ12x10 935602-01-1 Bearing 6002N 101005 FR-770 rear roller 101008 FR-770 conveying table rear shaft 101049...
  • Page 21: Breakdown Drawing Of Aerating Assembly

    105014 Central shaft plate FRM-980 Φ38xΦ12x10 935602-01-1 Bearing 6201-Z 101003 Conveying table central shaft support I 105015 Conveying table central shaft 101010 Conveying table sprocket wheel 930603-16 Driving chain 101013 Conveying table central shaft support II Φ38xΦ12x10 935602-01-1 Bearing 6201-2Z 101003 Front roller shaft bearing support (two holes)
  • Page 22: Troubleshooting

    Diagram 14 Code Part number Quantity Description Remark 103103 Bottom plate 103013 Receptive plate 103005 Charging connector support 103006 Charging connector cover 103008 Upper directing plate 103008 Lower directing plate 103008 Upper splint 103008 Lower splint 103008 Upper guide plate 103008 Lower guide plate XI Troubleshooting...
  • Page 23 Problem Reason Solution Sealing belt Driving wheel shaft is not parallel to Adjust two adjusting screws on driven wheel off-tracking. driven wheel shaft. seat. Sealing belt 1. Adjust the vertical adjusting screw on driven easy to broke. 1.Too much tension on sealing belt. wheel seat, so as to make sealing belt less 2.
  • Page 24 hole is blocked by dust. 4. Repair round pin. 3. Main control PC board has been 5. Repair clutch. damaged 4. Round pin on clutch falls off or is damaged. 5. Electromagnetic clutch’s wire is broken. 1. Sensor (groove sensor) is damaged, 1.
  • Page 25: Spare Parts List

    XII Spare Parts List Item Part number Specification Unit Quantity 201008 ink roller sleeve 201020 straining ring for ink roller sleeve 910152 silicone ring 910153 silicone hold-down strip 910353-50 O type ring(Ф50X3.1) 910353-80 O type ring(Ф80X3.1) 910805 guiding belt (598X4.5X3.5) 910903-2 sealing belt (810X15) ink roller (black, Ф35X16)
  • Page 26 Warranty Card 1. According to the national regulates, we promise three guarantees to users since the day the products sold. The details are as following: 1.1 The users should read the manual in details and operate according to the manual. Warranty time: one year for machine parts, six months for electrical components.

This manual is also suitable for:

Frm-980iiFrm-980iiiFrmq-980cFrq-980c

Table of Contents