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Bailey Infi 90 IIOIS12 Hardware Manual

Operator interface station
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E96-107-2


Operator Interface Station (IIOIS12)
Hardware Manual
Process Control and
Automation Solutions
from Elsag Bailey Group

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Summary of Contents for Bailey Infi 90 IIOIS12

  • Page 1 E96-107-2 Operator Interface Station (IIOIS12) Hardware Manual Process Control and Automation Solutions from Elsag Bailey Group...
  • Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
  • Page 3 Preface ® The Operator Interface Station (IIOIS12) provides the INFI 90 OPEN Strategic Process Management System with integrated operations interface and data acquisition and reporting capa- bilities. The OIS12 permits monitoring and control of the pro- cess through dynamic, interactive color graphics displays. This manual explains how to install and maintain the OIS12 through supportive text and diagrams.
  • Page 4 ® List of Effective Pages Total number of pages in this instruction is 169, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through xii Original 1-1 through 1-9 Original 2-1 through 2-4 Original 3-1 through 3-13 Original...

  • Page 5: Table Of Contents

    Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 APPLICATIONS......................1-1 IIOIS12 HARDWARE OVERVIEW..................1-2 IIOIS12 Console Hardware ..................1-2 IIOIC12 HARDWARE OVERVIEW .................1-4 IIOIC12 Console Hardware ..................1-4 STANDARD AND OPTIONAL HARDWARE ..............1-5 INSTRUCTION CONTENT .....................1-6 GLOSSARY OF TERMS AND ABBREVIATION ...............1-7 REFERENCE DOCUMENTS..................1-7 RELATED EQUIPMENT ....................1-8 SPECIFICATIONS FOR THE IIOIS12 AND IIOIC12 ............1-8...
  • Page 6 ® Table of Contents (continued) Page SECTION 4 - IIOIS12 HARDWARE (continued) COMPUTER HARDWARE ................... 4-13 HARDWARE SETTINGS ..................... 4-14 COMPUTER DISK CONTROLLER ................4-15 COMPUTER GRAPHICS CONTROLLER CARD ............4-16 INTELLICON-2 SERIAL PORT CARD ................4-17 NETWORK CONTROLLER CARD ................4-18 OPERATOR INTERFACE HARDWARE ................
  • Page 7 Table of Contents (continued) Page SECTION 6 - TROUBLESHOOTING (continued) IIOIC12 DC POWER TEST ....................6-4 DIAGNOSTIC LEDS (IIOIS12 MASTER AND STAND-ALONE CONSOLES ONLY) ....6-5 Restarting the OIS12’s CIU ..................6-6 NIU (TALK 90) DIAGNOSTIC TEST (IIOIS12 CONSOLES ONLY) ........6-6 SECTION 7 - MAINTENANCE .....................7-1 INTRODUCTION......................7-1 HARDWARE PREVENTIVE MAINTENANCE ..............7-1 SOFTWARE PREVENTIVE MAINTENANCE ..............7-1...
  • Page 8 ® Table of Contents (continued) Page APPENDIX A - INSTALLING SOFTWARE (continued) Upgrading ......................A-17 Saving Historical Data Files ................A-17 Saving Configuration and Data Files.............. A-19 Assumptions ....................... A-19 Installation of Security Key .................. A-20 Installation ......................A-20 ADDING A NEW CONSOLE ..................A-25 Changing a Stand-Alone Console to a Networked Console ........
  • Page 9 Table of Contents (continued) Page APPENDIX D - QNX BACKGROUND INFORMATION (continued) TIME ZONES AND THE REAL-TIME CLOCK ..............D-6 Establishing the Time Zone ................... D-7 Getting the Date and Time from the Real-Time Clock ..........D-7 LICENSING ......................... D-8 Operating System Licensing ..................
  • Page 10 ® List of Figures (continued) Title Page 4-21. Colour Monitor Cabling ..................4-23 4-22. IIOS12 Power Entry Panel..................4-25 4-23. IIOIS12 Main Power Supply ................. 4-26 4-24. IIOS12 DC Distribution Board ................4-27 4-25. IIOIS12 Power Connections, Power Supply P/N 6638553A6 ......... 4-28 4-26.
  • Page 11 List of Tables Title Page 1-1. Standard OIS/OIC Hardware .................1-6 1-2. Optional OIS/OIC Hardware ..................1-6 1-3. Glossary of Terms and Abbreviation ...............1-7 1-4. Reference Documents ....................1-8 1-5. Specifications for the IIOIS12 and IIOIC12 .............1-8 3-1. OIS Wiring Colour Codes..................3-6 3-2. IIOIS12/IIOIC12 Cable Connections...............3-7 4-1.
  • Page 12 ® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC If changing the power source from 120 VAC to 240 VAC, make sure WARNINGS...
  • Page 13 Safety Summary (continued) SPECIFIC If you are upgrading an OIS12 system, you must back up your con- CAUTIONS figuration and data before you begin. If you have stored any other files, you should also back them up. The OIS12 will only back up its (continued) own files.
  • Page 14 Registrations and trademarks in this document include: ® Checkit Delux Registered trademark of Touchtone Software Corporation. ® Elsag Bailey Registered trademark of Elsag Bailey Process Automation. ™ Ethernet Trademark of Xerox Corporation. ® INFI 90 Registered trademark of Elsag Bailey Process Automation.

  • Page 15: Section 1 - Introduction

    Read all of this manual to get the greatest benefit of the infor- mation it contains. Read each procedure before doing the task. Call the local Elsag Bailey sales office for answers to any ques- tions. This section contains an overview of the IIOIS12.

  • Page 16: Iiois12 Hardware Overview

    INTRODUCTION ® Process monitoring and tuning capabilities over the com- • munication highway. A simplified mylar-style user keyboard that is small and • lightweight for laptop use. A 32-key Annunciator Display Panel (ADP). • A mouse as a pointing device for the operator. •...

  • Page 17: Iiois12 Communication Levels

    INTRODUCTION The lower section of the cabinet contains the computer, power entry panel and multibus chassis. Figure shows the com- munication levels of the OIS. COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP) COMMUNICATION IIOIS12 IIOIC12 MODULES CONTROLWAY MASTER MASTER MODULE MODULE SLAVE EXPANDER BUS GS940122 Figure 1-1.

  • Page 18: Iioic12 Hardware Overview

    INTRODUCTION ® Ethernet Network Card. • One 32-key ADP panel. • One parallel port. • One serial port (COM1). • One mouse. • Operator mylar style keyboard with 16 user-defined keys. • Serial interface card (2-port) (CTI Intellicon-2). • Engineering (AT style) keyboard. •...

  • Page 19: Standard And Optional Hardware

    INTRODUCTION 16 megabytes (minimum) of dynamic RAM memory. • 19-inches colour CRT (1024 x 768 pixel resolution). • 66 MHz, 32-bit Intel 486 DX processor (minimum) with • built-in math coprocessor. IDE hard disk drive (not included in early versions). •...

  • Page 20: Instruction Content

    INTRODUCTION ® Table 1-1. Standard OIS/OIC Hardware Nomenclature Description 1948623A6/A9 Colour monitor. 6638353A_ Power entry panel. 6638554A_ Keyboard interface panel. 6639514A_ Operator mylar keyboard. — QWERTY auxiliary (engineering) AT type keyboard. L700796_11 Computer with an Intel 60 MHz, 32-bit 586 Pentium processor (minimum) (IIOIS12 only). L700796_13 Computer with an Intel 66 MHz, 32-bit, 486DX processor (minimum) (IIOIC12 only).

  • Page 21: Glossary Of Terms And Abbreviation

    References are made in this manual to the following Elsag Bailey publications: The information contained in these instructions reflects the IIOIS12 hardware at the time of printing. However, Elsag Bailey reserves the right to revise the design of the hardware without notification.

  • Page 22: Related Equipment

    IDE (IIOIC12 only, Release 5.1) CRT Resolution 1024 x 768 pixels (or greater) Keyboards 1 OIS and 1 QWERTY engineering AT type (6 output relays and 5 alarm tones per Elsag Bailey Controls mylar keyboard) Alarm Relays Typical Maximum Contact voltage...

  • Page 23: Specifications For The Iiois12 And Iioic12

    INTRODUCTION Table 1-5. Specifications for the IIOIS12 and IIOIC12 Characteristics Value Environment Temperature: Operating 10°C to 35°C (50°F to 95°F) Storage -40°C to 66°C (-8°F to 140°F) Transportation -30°C to 60°C (-22°F to 140°F) Relative Humidity: Operating 20% to 80% R.H. (±5%) at 25°C noncondensing 5% to 40% R.H.

  • Page 24: Section 2 - Description And Operation

    SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION This section explains the inputs, control logic and communica- tion for the IIOIS12 Operator Interface Station. An operator uses the OIS to monitor and control the process. The OIS shows equipment status and process states with interactive colour graphic displays.

  • Page 25: Iiois12 Block Diagram

    DESCRIPTION AND OPERATION ® to the serial card through an RS-232-C serial link. The proces- sor reads and processes keyboard data from the serial card. A cable connects the MKM to the serial card. The graphics card sends video signals to the CRT. A cable con- nects the graphics card to the “video in”...

  • Page 26: Logic Power

    DESCRIPTION AND OPERATION Logic Power An internal power supply converts the AC input to the DC volt- ages needed to power the IIOIS12 electronics (+5, ±12 VDC). Multibus Chassis The INFI 90 OPEN six-slot multibus chassis provides housing and power for the Multibus Network Interface Unit (NIU) cards and Multibus Keyboard Module card.

  • Page 27: Iioic12 Functional Operation

    DESCRIPTION AND OPERATION ® IIOIC12 FUNCTIONAL OPERATION Figure shows a block diagram of the IIOIC12. This block diagram shows the signal flow for the IIOIC12. Refer to this fig- ure when reading the description. The IIOIC12 controls and monitors a process through the IIOIS12 station.

  • Page 28: Section 3 - Installation

    (OIS) and IIOIC12 (OIC) for operation. Read and understand these steps before installing the IIOIS12 or IIOIC12. Call the local Elsag Bailey sales office if you have any questions about installing or setting up either the IIOIS12 or IIOIC12. SPECIAL HANDLING The IIOIS12/IIOIC12 weighs about 114 kg (250 lbs).

  • Page 29: Unpacking And Inspection

    OIC. Examine the shipping crate for damage. Report any dam- age immediately to the carrier. If immediate repair or replace- ment is necessary, notify the nearest Elsag Bailey Sales/ Service office. If the OIS/OIC is not put into service immediately, store it in its original shipping package.

  • Page 30: Safety Considerations

    INSTALLATION SAFETY CONSIDERATIONS Do not remove or install circuit boards with power applied to the OIS/OIC. The circuit board may be damaged. Remove AC power to all AC wiring when removing or connecting AC wires to prevent personal injury and equipment damage. Remove DC power to all DC wiring when removing or connecting DC wires or circuit boards to prevent damage to equipment.

  • Page 31: Iiois12 /Iioic12 Wiring Connections And Cabling

    INSTALLATION ® DIMENSIONS CENTIMETERS INCHES 28.18 48.26 6.60 10.87 49.38 10.87 11.09 19.00 2.60 4.28 19.44 4.28 STUD STUD TO REAR DOOR CENTER CENTER GS940118 Figure 3-2. IIOIS12/IIOIC12 Anchoring Dimensions 2. After the cabinets are secured to the floor, put the tables on the cabinets and lock them into place by pushing the red handle above the front access door to the right until it stops at the bottom of the slot.

  • Page 32: Iiois12/Iioic12 Keyboard Table

    INSTALLATION LEFT BRACKET RIGHT BRACKET LEFT BUSHING RIGHT BUSHING RIGHT BUSHING TABLE SUPPORT BRACKET ADJUSTABLE MOUNTING BOLTS (3 PER BRACKET) PIN (ONE PER BUSHING) 0.64 DIMENSIONS 0.25 CENTIMETERS INCHES 0.64 0.64 0.25 0.25 GS940117 Figure 3-3. IIOIS12/IIOIC12 Keyboard Table DIMENSIONS 52.91 49.38 CENTIMETERS...

  • Page 33: Iois12/Iioic12 (45-Degree) Wedge Table Dimensions

    INSTALLATION ® 95.66 49.38 37.66 19.44 39.57 15.58 48.26 19.00 DIMENSIONS CENTIMETERS INCHES 108.97 42.90 25.45 10.02 5.08 2.00 61.54 24.23 GS940115 Figure 3-5. IOIS12/IIOIC12 (45-Degree) Wedge Table Dimensions Table 3-1. OIS Wiring Colour Codes Colour Function Brown AC Hot Blue AC Neutral Green/Yellow...

  • Page 34: Communication Loop Connections

    INSTALLATION Table 3-2. IIOIS12/IIOIC12 Cable Connections Cable No. Cable Name Connect From Connect To 1947950_1 AC power AC on PEP CRT AC power connector 6634512_26N2 Internal I/O P3 on IIMCL01 P3 on IIMLM01 (OIS only) 6634512_26N2 Internal I/O P4 on IIMCP0_ P4 on IIMLM01 (OIS only) 6634512_26N54 Terminal block...

  • Page 35: Ac Power

    INSTALLATION ® AC Power IIOIS12/IIOIC12 AC power input connects to a terminal block on the bottom front of the power entry panel. The OIS/OIC can operate from 120/240 VAC, 50/60 Hz. The PEP provides line filtering, transient suppression and a 10-Amp circuit breaker. NOTE: Figure applies when DC Power Supply P/N 6638553A6 is installed in the console.

  • Page 36: Setup For 240 Vac

    INSTALLATION OIS PWR. DIST. ASS'Y. BLACK TB 1 USE TOP HEADERS BLACK POWER CONNECTOR FOR MULTI-BUS CARD CAGE REAR VIEW 4 5 6 TO REAR DOOR FAN GS970922 Figure 3-7. IIOIS12 Wiring Connections, P/N 6638553V5 Setup for 240 VAC Setting up the OIS/OIC for 240 VAC operation may require the console’s main power supply be jumpered for 240 VAC (Section 4).

  • Page 37: Ac Outlets

    INSTALLATION ® AC Outlets There are four AC outlets on the OIS/OIC power entry panel. Three are located on the rear for the colour monitor, the com- puter, and the main power supply. NOTES: The AC outlets on the OIS/OIC are wired for 120 VAC or 240 VAC.

  • Page 38: Iiois12/Iioic12 Power Entry Panel (Pep) Ac Input Terminal

    INSTALLATION SCSI PERIPHERAL DEG. DEG. STREAMING TAPE PORT WRIST STRAP POWER STREAMING TAPE MAIN POWER POWER ON/OFF N/L2 GS940113 Figure 3-8. IIOIS12/IIOIC12 Power Entry Panel (PEP) AC Input Terminal The power wiring to the OIS/OIC must include a third-wire grounding conductor. This grounding conductor must not be a smaller gauge than the power wiring and must be either bare, green coloured or green/yellow coloured if insulated.

  • Page 39: Iios12/Iioc12 Power Entry Panel Ac Wiring

    INSTALLATION ® For more information on power wiring and grounding, such as line conditioning and EMI (electromagnetic interference), refer to manual I-E96-500, Site Planning, Preparation and Equipment Installation. The power entry panel (PEP) and cable connector panel is located in the front of the cabinet in the bottom right corner. Connect 120/240 VAC at 50/60 Hz into the terminal block below the circuit breaker on the PEP.

  • Page 40: Pre-Operating Adjustments

    INSTALLATION 5. After AC wiring is completed, check the placement of the multibus modules. Compare module placement and check the switch settings against the boards shown in Section 4 Section 6. Connect the Plant Loop or INFI-NET Communication Link. Refer to Multibus Communication Loop Module in Section 4 of this manual for further information (IIOIS12 only).

  • Page 41: Section 4 - Iiois12 Hardware

    SECTION 4 - IIOIS12 HARDWARE INTRODUCTION This section describes the standard and optional hardware used by the IIOIS12 operator interface. Each entry contains jumper and switch configurations for the particular component. NOTE: The components in the OIS are configured at the factory with the settings shown in this section.

  • Page 42: Iiois12 Console Front And Rear View

    IIOIS12 HARDWARE ® chassis are in the lower half of the cabinet. The CRT and oper- ator keyboard interface panel with the 3.5-inches diskette drive are located in the upper half of the cabinet. Table 4-2. Optional OIS Hardware Nomenclature Description IIATB06 Trackball...

  • Page 43: Multibus Chassis Hardware

    Network Interface Unit (NIU) modules. The modules are discussed in this section. Multibus Chassis Elsag Bailey Part Number - L700806_1. • The multibus chassis provides the power and communica- tion paths for the multibus NIU and keyboard modules listed in Table 4-3.

  • Page 44: Multibus Card Chassis Wiring P/N 6638553A6

    IIOIS12 HARDWARE ® Table lists the multibus chassis wiring connections for the molex connectors P1 and P2 shown in Figure and 4-4. NOTE: Figure applies when DC Power Supply P/N 6638553A6 is installed in the console. Figure applies when DC Power Sup- ply P/N 6638553V5 is installed OIS PWR.

  • Page 45: Multibus Module Installation

    IIOIS12 HARDWARE Table 4-4. Multibus Wiring Connections Pins Wire Colour Voltage WHT/VIO +12 VDC -12 VDC +5 VDC WHT/GRN OIS PWR. DIST. ASS'Y. BLACK TB 1 USE TOP HEADERS BLACK POWER CONNECTOR FOR MULTI-BUS CARD CAGE REAR VIEW 4 5 6 TO REAR DOOR FAN GS970922 Figure 4-4.

  • Page 46: Multibus Module Removal

    Be sure not to loosen cables from the modules next to the one you are removing. Multibus Loop Module Elsag Bailey Nomenclature - IIMLM01. • The Multibus Loop Module, shown in Figure 4-6, allows com- munication between the Multibus Communication Processor Module (IIMCP01) and the INFI-NET or Plant Loop communi- cation highway through the termination module (IIMCL01).

  • Page 47: Multibus Communication Processor Module

    I.D. NUMBER: IIMLM01 REV. Q.1 GS940109 Figure 4-6. IIMLM01 Multibus Loop Module Multibus Communication Processor Module Elsag Bailey Nomenclature - IIMCP01. • The Multibus Communication Processor Module (Figure 4-7) contains a library of commands which send and retrieve data from other process control units and operator consoles. The OIS sends commands to the Multibus Communication Proces- sor Module requesting it to send or retrieve required data.

  • Page 48: Loop Module Configuration

    IIOIS12 HARDWARE ® Table 4-5. Loop Module Configuration MULTIBUS CHASSIS HARDWARE 4 - 8 I-E96-107-2N...

  • Page 49: Iimcp01 Multibus Communication Processor Module

    IIOIS12 HARDWARE IIMCP01/01A LEDS STOP RESET DO 1+ DO 1- DO 2+ DO 2- CABLE 663451226N2 TO IIMLM01 PIN 1 TO SERIAL CARD PORT NO. 1 IN PC, OR TO COM2 IN PCs > 200 Mhz; CABLE L700579V19-04 DIAGNOSTIC PORT I.D.
  • Page 50 IIOIS12 HARDWARE ® Table 4-7. Multibus Communication Processor Configuration - Switch 1 Baud Rates 0000 = N/U 0001 = 1800 1000 = 75 1001 = 2000 0100 = 110 0101 = 2400 1100 = 134.5 1101 = N/U 0010 = 150 0011 = 4800 1010 = 300 1011 = N/U...

  • Page 51: Multibus Communication Loop Module

    IIOIS12 HARDWARE Multibus Communication Loop Module Elsag Bailey Nomenclature - IIMCL01. • The Multibus Communication Loop Module is the termination unit that interfaces the OIS12 to the communication highway. See Figure for wiring instruction. NOTE: The jumpers J1 through J6 are user-configurable.

  • Page 52: Iimkm01 Multibus Keyboard Module

    IIOIS12 HARDWARE ® Multibus Keyboard Module Elsag Bailey Nomenclature - IIMKM01. • The Multibus Keyboard Interface Module interfaces the key- board and other operator input devices to the OIS12. The Mul- tibus Keyboard Module is mounted in slot one of the multibus card cage.

  • Page 53: Computer Hardware

    IIOIS12 HARDWARE COMPUTER HARDWARE NOTE: See Also Appendix Computer hardware consists of the chassis, power supply, hard disk drive, serial interface card, graphics controller card and disk controller card. NOTE: The RESET button on the front of the computer resets the computer only, it does not reset the NIU.

  • Page 54: Hardware Settings

    IIOIS12 HARDWARE ® HARDWARE SETTINGS Many of the cards you insert in you computer’s expansion slots require hardware settings. These settings are: ROM addresses. • I/O port addresses. • Interrupts. • DMA channels. • These settings are usually made using jumper pins or dipswitches on the card.

  • Page 55: Computer Disk Controller

    IIOIS12 HARDWARE Table 4-11. Interrupts Adapter Card Factory Setting Notes CTI Intellicon Serial Communications Card Disable COM2 (OIS12 only) (if sup- plied, see NOTE) Video Adapter Cards — — Adaptec AHA1540CF SCSI Host Adapter Set via menu (OIS12 only) (if supplied, see NOTE) Alta NE2000 Ethernet Adapter —...

  • Page 56: Computer Graphics Controller Card

    IIOIS12 HARDWARE ® COMPUTER GRAPHICS CONTROLLER CARD Elsag Bailey Part Number - 1948938A83. • The computer graphics controller card, shown in Figure 4-13, can drive one OIS monitor and the ATI inboard mouse. The card uses a graphics processor which provides for very fast graphics draw and update times.

  • Page 57: Intellicon-2 Serial Port Card

    COM2 must be disabled via the computer's setup program (IIOIS12 consoles only). Use only the peripherals recommended by Elsag Bailey. If you have questions, contact your Elsag Bailey sales or service office. More recent versions of the IIOIS12 Consoles do not include the CTI serial port card.

  • Page 58: Network Controller Card

    P/N L700691-[L], length per application requirement. The network card is shown in Figure 4-15. NOTES: A “T” connector (Elsag Bailey Part Number L750096_1) and ter- mination resistors (Elsag Bailey Part Number L750095_1) must be installed. Recent models of OIS12 use a similar network card which has no jumpers to set up.

  • Page 59: Operator Engineering Keyboard

    WARNING open. Any other setting may cause damage to the keyboard interface on the PC. Elsag Bailey Nomenclature - IIAKB01. • Each IIOIS12 console supports an AT style QWERTY (engi- neering) keyboard. The IIOIS12 keyboard plugs into a five pin DIN connector on the keyboard interface panel located to the right of the CRT.

  • Page 60: Engineering Keyboard Connector

    IIOIS12 HARDWARE ® O F F T U N E C O N F IG AU X 1 M O U S E / AU X K E Y B O A R D P O R T T R A C K B A L L K B D E N G IN E ER IN G K EY B O AR D C O N N EC TO R G S 9 5 0 6 0 4...

  • Page 61: Operator Mylar Keyboard

    IIOIS12 HARDWARE Operator Mylar Keyboard Elsag Bailey Part Number - 6639514A_ . • A mylar keyboard is used to operate the IIOIS12. Connect the mylar keyboard to the keyboard connector on the keyboard interface panel. The three-foot long coiled cord can be stretched to eight feet.

  • Page 62: Trackball (Option)

    CRT connections. See Figure 4-21 cabling information NOTES: The cable (Elsag Bailey part number 1949138A1) that connects the monitor to the graphics controller board is supplied by the manu- facturer of the monitor. A nine pin D-sub connector connects an external brightness, contrast and degauss control.

  • Page 63: Printer

    TO GND CONNECTOR ON REAR DOOR GS940201 Figure 4-21. Colour Monitor Cabling Printer Elsag Bailey Nomenclature - IIPRT02 or L700906_1. • Table 4-15 lists the nomenclature of the printers used by the parallel interface. A parallel printer may be connected to the OIS12/OIC12.

  • Page 64: 1200 C/Ps Postscript Graphics Printer

    Script graphics printer may be connected to the OIC12 parallel port. IIOIS12 POWER ENTRY PANEL Elsag Bailey Part Number - 6638353A_. • The power entry panel (PEP) shown in Figure 4-22, contains the incoming AC power terminals and system circuit breakers and terminals for alarm contact outputs.

  • Page 65: Alarm Relay Specifications

    IIOIS12 HARDWARE P 10 P 11 P 12 P 13 P 14 P 15 P 16 S C SI P E R IPH E R A L D E G . D E G . S TR E AM IN G TAP E P O RT C O M C O M C O M...

  • Page 66: Ac Power

    120 or 240-VAC. It is auto-sens- ing. AC power input terminals on 6638553V5 are connector pins. IIOIS12 MAIN POWER SUPPLY Elsag Bailey Part Number - 6638553A6 or 6638553V5. • The IIOIS12 130-watts main power supply (Figure 4-23) pro- vides power to the console.

  • Page 67: Iiois12 Main Power Supply

    IIOIS12 HARDWARE The table in Figure 4-24 lists the power supply connections to the DC distribution board and the backplane of the multibus card chassis in the console. The DC distribution board is located at the top-rear of the sup- ply.

  • Page 68: Iiois12 Power Connections, Power Supply P/N 6638553A6

    IIOIS12 HARDWARE ® OIS PWR. DIST. ASS'Y. DC DISTRIBUTION P1-P8 BOARD CONNECTORS BLACK +12VDC SPARE SPARE -12VDC CONN. PNL. ADP_1 +5VDC SPARE SPARE SPARE TO TERMINAL E1 TB 1 ON PEP GRN/YEL #12 AWG (ATTACH TO PIN 2,7 OR 8) WHT/GRN #18 R2041-1711 (WIRES MAY BE IN ANY ORDER FOR COMMON) VIO #12 WHT/GRN #12...

  • Page 69: Annunciator Display Panel

    GS970922 Figure 4-26. IIOIS12 Power Connections, Power Supply P/N 6638553V5 ANNUNCIATOR DISPLAY PANEL Elsag Bailey Nomenclature - IIADP02. • The Annunciator Display Panel (ADP) location in the OIS con- sole, dipswitch settings and cabling are shown in Figure 4-27. The Annunciator Display Panel provides a panel of 32 lamps and push buttons.

  • Page 70: Computer

    COMPUTER Elsag Bailey Part Number - L700796_11 (see Appendix • The IIOIS12 uses an Intel-based computer with a 60-MHz, 32-bit 586 Pentium processor (minimum). Full contents of the...

  • Page 71: Optical Disk Drive Option

    IIOIS12 HARDWARE OPTICAL DISK DRIVE OPTION Elsag Bailey Part Number - L700794_1. • The IIOIS12 console supports an optional optical disk drive. To install the drive you must install the SCSI terminator on the rear of the drive, and then connect the drive to the Adaptec SCSI controller.

  • Page 72: Section 5 - Iioic12 Hardware

    SECTION 5 - IIOIC12 HARDWARE INTRODUCTION This section describes the standard and optional hardware used by the IIOIC12 operator interface console. Each entry contains jumper and switch configurations for the particular component. NOTE: The components in the OIC are configured at the factory. Settings shown in this section have already been made.

  • Page 73: Iioic12 Console Front And Rear Views

    IIOIC12 HARDWARE ® CRT and operator keyboard interface panel are located in the upper half of the cabinet. Table 5-2. Optional OIC Hardware Nomenclature Description IIATB06 Trackball. IIPRT02 Standard printer. IIPRT05 High speed printer. L700906_1 Color PostScript printer. The keyboard interface panel is located beside the CRT on the front of the cabinet.

  • Page 74: Keyboard Interface Module (Iimkm01)

    IIOIC12 HARDWARE KEYBOARD INTERFACE MODULE (IIMKM01) The multibus hardware consists of the multibus IIMKM01 card. The module is discussed in the Multibus Keyboard Mod- ule section. OIC PWR. DIST. ASS'Y. DC DISTRIBUTION P1-P8 BOARD CONNECTORS +12VDC SPARE SPARE -12VDC CONN. PNL. ADP_1 +5VDC ADP_2...

  • Page 75: Multibus Keyboard Module

    CRT mounting plate. NOTE: Remove all wiring to the card before loosening the nuts. MULTIBUS KEYBOARD MODULE Elsag Bailey Nomenclature - IIMKM01. • The Multibus Keyboard Interface Module (MKM) interfaces the key- board and other operator input devices to the OIC12.

  • Page 76: Iioic12 Computer Hardware

    IIOIC12 HARDWARE IIOIC12 COMPUTER HARDWARE NOTE: See also Appendix The IIOIC12 computer hardware consists of the chassis, a computer with an Intel 486DX microprocessor, graphics con- troller card, hard disk (Release 5.1 only), network card and 3.5-inches floppy disk drive. NOTE: The RESET button on the front of the computer resets the computer only.

  • Page 77: Computer Graphics Controller Card

    One end of the network cable is fastened to the network card in the OIC12. The other end is fastened to the OIS12 master. Note that a “T” connector (Elsag Bailey part number L750096_1) and termination resistor (Elsag Bailey part num- ber L750095_1) must be installed.

  • Page 78: Oic12 Network Card

    IIOIC12 HARDWARE J15 J16 GS940102 Figure 5-7. OIC12 Network Card J15 J16 1000 ETHERNET BOOT VER 1.00 GS940207 Figure 5-8. OIC12 Network Card (For Diskless DEC LPV 4100 PC Only) OIS12 OIC12 OIC12 OIC12 NOTE: MAXIMUM LENGTH BETWEEN TERMINATION RESISTORS (WITH NO REPEATERS) 185M (607 Ft.) MINIMUM LENGTH BETWEEN NODES IS 0.5M (1.6 Ft.) ITEM PART NUMBER...

  • Page 79: Operator Interface Hardware

    IIOIC12 HARDWARE ® OPERATOR INTERFACE HARDWARE Keyboard Interface Panel Elsag Bailey Part Number - 6638554A4. • The keyboard interface panel (Figure 5-10) is located on the IIOIC12 cabinet front panel next to the CRT behind a polycar- bonate door. The keyboard socket is for the mylar operator keyboard supplied with the console.

  • Page 80: Operator Engineering Keyboard

    WARNING open. Any other setting may cause damage to the keyboard interface on the PC. Elsag Bailey Nomenclature - IIAKB01. • Each IIOIC12 console supports an AT style QWERTY (engi- neering) keyboard. The IIOIC12 keyboard plugs into a five pin DIN connector on the keyboard interface panel located to the right of the CRT.

  • Page 81: Operator Keyboard (English Above, French Below)

    IIOIC12 HARDWARE ® Initializing the system is not needed after plugging in or unplugging the engineering keyboard. NOTE: Some OIC12 AT-style QWERTY (engineering) keyboards may differ in appearance from the one shown in Figure 5-11. How- ever, they are functionally the same. A mylar keyboard is used to operate the IIOIC12.

  • Page 82: Trackball (Option)

    See Figure 5-15 for cabling information. NOTES: The cable (Elsag Bailey part number 1949138A1) that connects the monitor to the graphics controller board is supplied by the manu- facturer of the monitor. A nine-pin D-sub connector connects an external brightness, con- trast and degauss control.

  • Page 83: Printer

    POWER SUPPLY A.C. TO GND CONNECTOR ON REAR DOOR GS940210 Figure 5-15. Colour Monitor Cabling Printer Elsag Bailey Nomenclature - IIPRT02/IIPRT05, L700906_1. • For printers, see Section 4, for further details. IIOIC12 POWER ENTRY PANEL Elsag Bailey Part Number - 6638353A_.

  • Page 84: Iioic12 Power Entry Panel

    IIOIC12 HARDWARE SCSI PERIPHERAL DEG. DEG. STREAMING TAPE PORT WRIST STRAP POWER STREAMING TAPE MAIN POWER POWER ON/OFF N/L2 GS940113 Figure 5-16. IIOIC12 Power Entry Panel A terminal block with six alarm relay outputs connects annun- ciators to user-defined alarms. Each relay has three terminals: normally open (N.O.), normally closed (N.C.), and common (COM).

  • Page 85: Ac Power

    Figure shows the AC wiring inside the power entry panel for IIOIC12. IIOIC12 MAIN POWER SUPPLY Elsag Bailey Part Number - 6638553A6 or 6638553V5. • The IIOIC12 130 watt main power supply (Figure 5-17) provides power to the console. Figure...

  • Page 86: Iioic12 Main Power Supply

    IIOIC12 HARDWARE in Figure 5-18 lists the power supply connections to the DC dis- tribution board. NOTE: Figure 5-17 shows P/N 6638553A6. P/N 6638553V5 is simi- lar, but does not have the jumper for 120 or 240 VAC. It is auto-sensing.

  • Page 87: Annunciator Display Panel

    GS940211 BRN #12 Figure 5-18. IIOIC12 Power Connections ANNUNCIATOR DISPLAY PANEL Elsag Bailey Nomenclature - IIADP02. • The Annunciator Display Panel (ADP) location in the OIC con- sole, dipswitch settings and cabling are shown in Figure 5-19. The Annunciator Display Panel (ADP) provides a panel of 32-lamps and push buttons.

  • Page 88: Computer

    COMPUTER Elsag Bailey Part Number - L700796_13. • The IIOIC12 uses an Intel-based computer with a 66-MHz 32-bit 486 DX processor (minimum). Full contents of the computer are described in...

  • Page 89: Section 6 - Troubleshooting

    SECTION 6 - TROUBLESHOOTING INTRODUCTION This section explains troubleshooting and testing IIOIS12 and IIOIC12 components. It includes reference tables, component tests and firmware tests. Replace components by following the step-by-step procedures in Section Be sure to follow all warnings, cautions and notes. Put boards containing MOS devices into antistatic bags when stored or shipped back to the factory.

  • Page 90: Diagnostic Power-Up Tests

    TROUBLESHOOTING ® Table 6-1. Troubleshooting Guide Symptom Possible Problem or Solution No printer response Check AC power. Check cables (connection to parallel port). Check printer setup. Check IIOIS12 configuration (printers). Check printer directories (logging) for corruption. DIAGNOSTIC POWER-UP TESTS If the troubleshooting guide fails to identify a problem, follow this procedure: Troubleshoot the IIOIS12 or IIOIC12 computer with an established AT type, diagnostic program on 3.5-inches ®...

  • Page 91: Iiois12 Dc Power Test

    TROUBLESHOOTING 2. Apply power to the IIOIS12/IIOIC12 by switching on the line circuit breaker located at the front of the power entry panel (PEP). 3. Use a digital voltmeter to measure the AC power at each of the outlets (J1 through J3) on the PEP. The line voltage should be 102-130 VAC RMS for a 120-VAC input and 204-250 VAC for a 240-VAC input.

  • Page 92: Iioic12 Dc Power Test

    TROUBLESHOOTING ® Table 6-2. IIOIS12 DC Voltages Connector Number Voltage Colour P1 Pin No P2 Pin No. -12 V + 0.4 8V Violet +12 V + 0.48 V White/Violet Common White/Green +5 V + 0.2 V Brown 8. If necessary, adjust the DC voltages of the power supply (Figure 6-2).

  • Page 93: Diagnostic Leds (Iiois12 Master And Stand-Alone Consoles Only)

    TROUBLESHOOTING 3. Plug the power line cord for the power supply into the power entry panel. 4. Ensure that all power supply wiring is correct. NOTE: Check fuse in DC Power Supply. 5. Apply power to the IIOIC12. 6. Using a digital multimeter, measure the DC voltage at the IIOIC12 DC distribution board connector TB1.

  • Page 94: Restarting The Ois12'S Ciu

    TROUBLESHOOTING ® Table 6-4. IMMCP01 Failure Codes Bottom Error Condition Code 87654321 00111001 Duplicate node number on loop (MLM switch 4). 00111110 MLM to MCP handshake failure. 00111111 Stop pushbutton actuated. Table 6-5. IIMLM01 Failure Codes Bottom Error Condition Code 87654321 00010011 ROM checksum error (socket U23 or U24).
  • Page 95 TROUBLESHOOTING 2. Select Talk 90 by typing one and pressing <Return>. 3. Select 19 (CIU_RESTART) from the menu and press <Return>. 4. Answer the prompts: Key = 0 <Return> Watchdog = 0 <Return> Options = 10 (for Plant Loop) or 255 (for INFI-NET) <Return>...

  • Page 96: Section 7 - Maintenance

    SECTION 7 - MAINTENANCE INTRODUCTION This section includes preventive maintenance. Refer to Section Section 3 through Section 5 to replace parts. Carefully review Section 4 for OIS12 and Section 5 for OIC12 for specific adjust- ments associated with replaceable parts. Be sure to follow all warnings, cautions and notes.
  • Page 97 MAINTENANCE ® During the commissioning phase, it is recommended that backups be done no less than once a week, more frequently if a significant number of changes are made. During normal operation, a backup should be done monthly, or if a significant number of changes are made. The backup disks should be clearly labeled with the date and OIS12 serial number in case you have several OIS12 consoles with unique configurations.

  • Page 98: Section 8 - Repair/Replacement Procedures

    All repairs and adjustments should be per- formed by qualified personnel. Disconnect the system from electrical supply before attempt- CAUTION ing repair or replacement. PART REPLACEMENT PROCEDURES Colour Monitor Elsag Bailey Part Number - 1948623A6/A9. • GROUND TERMINAL REMOTE FLOPPY DRIVE FLOPPY DRIVE...

  • Page 99: Inches Floppy Disk Drive (Iiois12 Consoles Only)

    REPAIR/REPLACEMENT PROCEDURES ® 1. In the front of the cabinet, turn off the main circuit breaker on the power entry panel to shut off power to the IIOIS12/ IIOIC12. Check the power indicator to see if power is removed from the system. See Figure when using this procedure.

  • Page 100: Multibus Chassis (Iiois12 Consoles Only)

    Multibus Chassis (IIOIS12 Consoles Only) Elsag Bailey Part Number L700806-1. • 1. In the front of the cabinet, turn off the main circuit breaker on the power entry panel to shut off power to the IIOIS12.

  • Page 101: Power Entry Panel

    GND TO THE IIMCL01 Figure 8-3. Multibus Chassis Removal Power Entry Panel Elsag Bailey Part Number - 6638353A_. • 1. In the front of the cabinet, turn off the main circuit breaker on the Power Entry Panel (PEP) to shut off power to the IIOIS12/IIOIC12.

  • Page 102: Computer

    GS940213 GND TO THE IIMCL01 Figure 8-4. Power Entry Panel (PEP) Removal Computer Elsag Bailey Part Number - L700796D13 for OIS12, • L700796D16 for OIC12 (see also Appendix 1. At the front of the cabinet, remove the cabinet door and turn off the main circuit breaker on the power entry panel (PEP) to shut off power in the IIOIS12/IIOIC12.

  • Page 103: Computer Cable Connections

    REPAIR/REPLACEMENT PROCEDURES ® 3. At the rear of the cabinet, remove the door and remove all cables from the back of the computer. See Figure 8-6, for OIS12; see Figure 5-14 for OIC12. RS-232-C cables from serial interface card connectors •...

  • Page 104: Computer Cards

    Refer to Section 3 for ESD information. NOTE: Always use the Elsag Bailey Field Static Kit (P/N 1948385A2 consisting of a wrist strap, ground cord assembly and alligator clip) when working with the OIS/OIC. The kit is designed to connect the...

  • Page 105: Hard Disk Drive

    Section 3 for ESD information. NOTE: Always use the Elsag Bailey Field Static Kit (P/N 1948385A2 consisting of a wrist strap, ground cord assembly and alligator clip) when working with the OIS. The kit is designed to connect the tech- nician and the static dissipating work surface to the same ground point to prevent damage to the modules by electrostatic discharge.

  • Page 106: Section 9 - Support Services

    SECTION 9 - SUPPORT SERVICES INTRODUCTION Elsag Bailey is always ready to assist in the operation and repair of its products. Send requests for sales and/or applica- tion services along with installation, repair, overhaul and/or maintenance contract services to your nearest Elsag Bailey sales/service office.

  • Page 107: Recommended Spare Parts List For Computer Subcomponents

    SUPPORT SERVICES ® Table 9-1. Recommended Spare Parts List Part Number Part Description 1948623A6/A9 Colour monitor. 6638514A_ Mylar keyboard assembly (Elsag Bailey). 6638553A6/V5 Power supply. IIADP02 Annunciator display panel. IIMCL01 (OIS12) Communication loop termination module. IIMCP01 (OIS12) Multibus communication module.

  • Page 108: Appendix A - Installing Software

    APPENDIX A - INSTALLING SOFTWARE INTRODUCTION This section describes how to install the OIS12/OIC12 system software onto the OIS12/OIC12 console’s computer. The OIS12 system software must be loaded onto all OIS12's and OIC12’s that have a hard disk drive. NOTES: 1.

  • Page 109: Installing Dos

    INSTALLING SOFTWARE ® Windows and the OIS12 software to ensure no corrupted files remain on the hard disk. NOTE: The size of the hard disk shown in the figures is for example purposes only, the actual size will vary. INSTALLING DOS ®...

  • Page 110: Remove Current Partition

    INSTALLING SOFTWARE Remove Current Partition Select Delete partition or Logical DOS Drive and delete the pri- mary DOS partition. This partition should be the total size of the hard disk. You are now ready to create a new primary DOS partition. Create a Primary DOS Partition After selecting Create DOS partition option from Figure A-1, the menu shown in Figure...

  • Page 111: Fdisks Create Primary Dos Partition Menu

    INSTALLING SOFTWARE ® This menu will ask the question: Do you wish to use the maximum size for a DOS partition and make the DOS partition active (Y/N)..? Select N for NO (Figure A-3). The menu shown in Figure will appear and here you must enter 20 to create a 20 mega- bytes primary DOS partition (Figure A-4).

  • Page 112: Create Dos Bootable Disk

    INSTALLING SOFTWARE An A in the status field shows that this partition is now active. The following message will appear after the partition is set active and you escape from the fdisk program: System will now restart Insert DOS diskette in drive A: Press any key when ready...
  • Page 113 INSTALLING SOFTWARE ® (ALTA) Install the Alta Diagnostic disk in the floppy drive and at the DOS prompt, enter the commands: xcopy a:\*.* c:\alta /s Upon completion, switch to drive “C” and enter the commands: cd \alt alta Follow the menus displayed on the screen. Record the unit's Ethernet address in the Network Planning Form (Appendix...

  • Page 114: Adaptec 2940Au Installation And Configuration

    INSTALLING SOFTWARE VGA Memory Size: on the pop-up menu select Shared. • Press <Esc> to return to the Set Power-Up Configuration menu. The remainder of the options should stay at their default selec- tions as listed below. Power-Up Video Mode VGA (CV80) Coprocessor Bus I/O Auto-Select...

  • Page 115: Network Controllers

    INSTALLING SOFTWARE ® Table A-3. SCSI Device Configuration Settings Options Initiate Sync Negotiation Enable Ultra SCSI Speed Maximun Sync Transfer Rate 10.0 10.0 10.0 Enable Disconnection Send Start Unit Command BIOS Multiple LUN Support Include In BIOS Scan Table A-4. Advanced Configuration Options Options Settings Plug And Play SCAM Support...

  • Page 116: Winstar-16

    INSTALLING SOFTWARE When the computer reboots, the unique PCI Integrated • Ethernet Interface address will be enabled and displayed. For the XU series you must return to the page in the setup menu where you enabled the interface. For the XM series, it is displayed on the summary of the computer's hardware.

  • Page 117: Alta Ethercombo-16 T/C

    INSTALLING SOFTWARE ® ALTA EtherCombo-16 T/C The ALTA is an ISA bus, NE1000/NE2000 compatible Ether- net card. All configuration settings can be done using either the provided DOS-based utility program or jumpers, it is rec- ommended that the jumpers be used to configure the card. The recommended jumper settings are listed in Table A-6.

  • Page 118: Installing Qnx

    INSTALLING SOFTWARE Table A-7. ALTA EtherCombo-16 T/C Configuration Recommended Settings: OIC12 Server Or Option Diskless Node Client-with-Disk Node Value Jumpers Value Jumpers Configuration Mode Hardware J1 = OFF Hardware J1 = OFF Cabling Type J2 + J3 =ON + OFF J2 + J3 =ON + OFF ROM Address C800h...

  • Page 119: Assumptions

    INSTALLING SOFTWARE ® If you are upgrading an OIS12 system, you must back up your configuration and data before you begin. If you have stored any other files, you should also back them up. The OIS12 will only CAUTION back up its own files. QNX must be installed on each computer on the network that has its own hard disk.
  • Page 120 QNX’s hard disk installation screen is displayed. This screen displays the QNX Technical support phone num- ber and other miscellaneous warnings. If you require support, call your nearest Elsag Bailey representative. Follow the prompts which are shown below. U.S. Keyboard: Answer Y (U.S.
  • Page 121 INSTALLING SOFTWARE ® Copying files from floppy to Hard Drive STEP 3 When the Step 3 title box is displayed you will need to wait for the disk access to complete. When the disk light goes out, insert disk 1 and press <Enter>. Insert any additional disks when prompted.
  • Page 122 INSTALLING SOFTWARE How many consoles would you like mounted? Answer 6 Will you be using a mouse with this machine? Answer Y STEP 6 Configure a network boot server Do you wish to configure this machine for use on the QNX net- work? Answer Y You MUST choose to make every node a “Network Boot...

  • Page 123: Installing Ois12 Software (Software Release 5.1A

    INSTALLING SOFTWARE ® For NE2100 compatible Ethernet cards, and QNX (version 4.22A.1) choose d - ne2100 NOTE: One or two NE2000 error messages will be displayed at the top of the screen. Please ignore them. Standard arcnet choose a - arcnet Physical to logical mapping For Ethernet, enter the 12 digit Physical Node Number.

  • Page 124: Overview

    INSTALLING SOFTWARE This installation guide is written for a first time installation of OIS12 console software. If this is an upgrade, be sure to review the section Upgrading before installing the software. NOTE: Before starting the installation of the OIS12 software, if you are using ATI mouse, it must already enabled in DOS before pro- ceeding.
  • Page 125 Login as root (the default password is root if you have not • changed it). Type the following commands: cd /usr/lib/bailey/server/pcv/data/hist wc -c *.* The wc command will check through all your EDCS data files and return the total amount of disk space used by these files.

  • Page 126: Saving Configuration And Data Files

    INSTALLING SOFTWARE Saving Configuration and Data Files Back up your configuration, and data using the File Backup Utilities provided. Also back up any other non-OIS12 files that you might have created. Be sure to back up the configuration on EACH console. You can upgrade your system one machine at a time.

  • Page 127: Installation Of Security Key

    INSTALLING SOFTWARE ® Do not press <Esc> unless you want to abort the installation. CAUTION After aborting, you will need to re-install QNX and OIS12 soft- ware so that the software is correctly installed. Installation of Security Key Included with your OIS12 software is a SentinalC-plus Secu- rity Key attached to the parallel port of the console.
  • Page 128 INSTALLING SOFTWARE ------ Introduction ------ This program will guide you through the installation proce- dure. Before continuing, check the Installation Manual to make sure you If you are upgrading from an older version of software, you must have a recent backup of your configura- tion.

  • Page 129: Hardware Configuration

    INSTALLING SOFTWARE ® < Hardware Configuration > CLOCK: UTC Local TIME ZONE: Eastern KEYBOARD: HARD DISK DRIVER: Fsys.ide CONSOLE TYPE: SERVER CLIENT NETWORK TYPE: Ethernet Arcnet Driver : NE-2000 NE-2100 WD-8003 IRQ : 10 11 12 15 2 3 4 5 I/O Port : 340 320 360 300 Physical Address :...
  • Page 130 INSTALLING SOFTWARE IRQ. I/O Port. Physical Address. Confirm fields and write system files. Press <F1> Exit configuration screen. Press <F10> STEP 2A Adding Nodes Network The following menu will appear only for networked OIS/ OIC12’s. Other node's Node Number and Ethernet address. <...

  • Page 131: Copying Volumes

    INSTALLING SOFTWARE ® ---- Copy the software to the hard disk ---- This step will copy the floppy disks to the hard disk. The floppies to be copied and the order to copy them depend on your configuration.See your manual for a list of the disks to copy for your configuration.

  • Page 132: Adding A New Console

    INSTALLING SOFTWARE Table A-9. Optional OIS12 Volumes OIC12 Volume Name OIS12 (with hard disk) Redundancy Quality Analysis & Control classConnect/DDE Package *************** *************** 1 Node TCP-Link or 4 Node TCP-Link 4 Harmony *************** *************** Protocol Specific Driver NOTES: 1. Installing the Redundancy Volume on all nodes, allows every node to have access to the Redun- dancy functions.
  • Page 133 INSTALLING SOFTWARE ® Method 2 - Over the network On the node 1 (//1) console, menu <right> click on the grey background, select Programs from the Workspace menu pre- sented. Choose Shell from the Programs menu. You will be pre- sented with a new window and the QNX prompt.

  • Page 134: Changing A Stand-Alone Console To A Networked Console

    INSTALLING SOFTWARE Include the new OIS12 STEP 5 If the new console is an OIS12, all other nodes in the OIS12 network must be shut down and rebooted, so that the Network Status menu will include the new OIS12. Changing a Stand-Alone Console to a Networked Console STEP 1 Install and configuring the network card Refer to the subsection...
  • Page 135 INSTALLING SOFTWARE ® Recognizing the Console on the Network STEP 2 On one of the consoles on the network follow these steps: Menu <right> click on the grey background, select Programs from the Workspace menu presented. Choose Shell from the Programs menu.

  • Page 136: Connecting Two Ois12 Networks Together

    INSTALLING SOFTWARE Network Setup menu. Press/click B Rebuild System Files to display the Hardware Configuration screen. Confirm your I/O port address and interrupt. Enter the 12 digit physical Ethernet address of your new network card. Press <F1> to rebuild the system files with your current set- tings.
  • Page 137 18. Return to the source network and copy the network file to each node on the source network by typing the command: p /fd/0/network // node /usr/lib/bailey/system/config/net_dbase where node is the node number. At this point, all the nodes on the two networks should contain the combined netmap and master’s network files.

  • Page 138: Power Down Option

    INSTALLING SOFTWARE If neither of these options is practical, you will have to follow the steps under Operational Option. Power Down Option 1. Power down every node on the source network. If you forget to power down even one node you will experience WARNING problems.

  • Page 139: Error Recovery

    “qed” editor. Look for duplicate server entries for the same node: PCV -N 1 -I 9 -F PCV.1 -B //1/usr/lib/bailey/pcv/rel5.2 -W… PCV -N 2 -I 10 -F PCV.2 -B //2/usr/lib/bailey/pcv/rel5.2 -W…** PCV -N 2 -I 11 -F BOILER2 -B //2/usr/lib/bailey/pcv/rel5.2 -W…**...

  • Page 140: Initial Configuration

    INSTALLING SOFTWARE In the above example; there are two OIS12 server entries (-F) for node 2 (-N 2). In this case, simply delete the entry that should not be there (most likely the “PCV.2” entry). Once you have corrected the error, save the file and the run the following command: slay -sSIGUSR1 -f bciNet.dbase This will cause the network database to reread the network...

  • Page 141: Appendix B - Hardware Variations

    The following details indicate the exact configuration of the computers. Note the slot positions of the internal cards. DIGITAL EQUIPMENT, CELEBRIS GL 6200 DESKTOP Elsag Bailey P/N L700796AA11 for IIOIS12. • 200 MHz Pentium Pro CPU. 32 Mb RAM.

  • Page 142: Digital Equipment, Celebris Gl 6200 Desktop

    HARDWARE VARIATIONS ® DIGITAL EQUIPMENT, CELEBRIS GL 6200 DESKTOP Elsag Bailey P/N L700796AA11 for IIOIC12. • 200 MHz Pentium Pro CPU. 32 Mb RAM. 1 PCI, 1 PCI/ISA, 1 ISA slot. 545-Mb (Min.) EIDE disk drive. Qwerty keyboard, mouse S3 Trio 64 video card (PCI)) L750058B1/C1.

  • Page 143: Hewlett-Packard, Vectra Vl5 5133, 5166

    HARDWARE VARIATIONS HEWLETT-PACKARD, VECTRA VA 6200 Elsag Bailey P/N L700986P5 for IIOIC12. • 200 MHz Pentium Pro CPU. 3.5-in. floppy drive. 2 serial, 1 parallel port. 2 PCI, 1 PCI/ISA, 1 ISA slot. 256 kb cache. 32 Mb RAM. 545-Mb (Min.) EIDE disk drive.

  • Page 144: Digital Equipment, Venturis Fx 5133, 5166 Low Profile

    HARDWARE VARIATIONS ® HEWLETT-PACKARD, VECTRA VL5 5133, 5166 Elsag Bailey P/N L700986N4 for IIOIS12. • 133 OR 166 MHz Pentium CPU. 32 Mb RAM. 256 kb cache. 2 serial, 1 parallel port. 1 PCI, 1 PCI/ISA, 2 ISA slots. 3.5-in. floppy drive.

  • Page 145: Digital Equipment, Venturis Fx 5133, 5166

    545-Mb (min.) EIDE hard drive. Keyboard, mouse 1 ISA slot, 1 PCI, 1 PCI/ISA. 1. Mouse assembly Elsag Bailey P/N L700912A1. Ethernet card (P/N L750067B2) installed in slot 3 (top). DIGITAL EQUIPMENT CORPORATION, VENTURIS FP 590, 5120 Elsag Bailey P/N L700796N11 for IIOIS12.

  • Page 146: Hewlett-Packard, Vectra Xm4 5133, 5166

    HARDWARE VARIATIONS ® DIGITAL EQUIPMENT CORPORATION, VENTURIS FP 590, 5120 Elsag Bailey P/N L700796P13 for IIOIC12. • 90 or 120 MHz Pentium CPU (min.). On-board Trio 64 (2 Mb DRAM) video. 256 kb cache. 3 ISA slots, 1 PCI, 1 PCI/ISA.
  • Page 147 HARDWARE VARIATIONS Floppy drive slot cover plate. Total: 32 Mb RAM. Mouse assembly Elsag Bailey P/N L700912C3. EIDE hard drive supplied in K4 part; SCSI disk drive and controller in H4 part. CARD SLOT POSITIONS (Slot 1 at bottom) External floppy drive connector...

  • Page 148: Hewlett-Packard, Vectra Xu/C 590, 5120

    HARDWARE VARIATIONS ® HEWLETT-PACKARD, VECTRA XU/C 590, 5120 Elsag Bailey P/N L700986G4 for IIOIS12. • 90 or 120 MHz Pentium CPU. 256 kb cache, 8 Mb RAM. 1 serial, 1 parallel port. 1 PCI, 1 PCI/ISA, 3 ISA slots. 160-W power supply.

  • Page 149: Hewlett-Packard, Vectra

    HARDWARE VARIATIONS HEWLETT-PACKARD, VECTRA XU 590 Elsag Bailey P/N L700986C4 for IIOIS12 H-P P/N D3087A. • 90 MHz Pentium CPU. 256 kb cache, 8 Mb RAM (2x4). 1 serial, 1 parallel port. 1 PCI, 1 PCI/ISA, 3 ISA slots. 160-W power supply.

  • Page 150: Hewlett-Packard, Vectra Vl3 Pentium

    H-P P/N D3393A 5/75 Model 1 or P/N D3396A 5/90 Model 1or P/N D3393A. 8 Mb RAM. D2691A plus 8 Mb RAM (Elsag Bailey P/NL700891A1). 3.5-in. floppy disk drive. DOS 6.22 and diskettes. 340-Mb (min.) IDE hard disk drive. 256 kb cache.

  • Page 151: Hewlett-Packard, Vectra Vl2 4/66

    HARDWARE VARIATIONS HEWLETT-PACKARD, VECTRA VL2 4/66 Elsag Bailey P/N L700986C5 for IIOIC12 H-P P/N D3138A. • 8 Mb RAM. D2691A plus 8 Mb RAM Elsag Bailey P/N L700891A1). 3.5-in. floppy disk drive. DOS 6.22. C3751A Mouse D2890A 340-Mb (min.) hard disk drive.

  • Page 152: Digital Equipment Corporation, Celebris 590Fp Decpc

    ATI Ultra+ (2 Mb) VGA card. DT-A0082-DI CTI Intellicon-2 serial card. DT-A0082-EY Alta Ethercombo 16+T/C Ethernet card. Mouse Assembly Elsag Bailey P/N L700912A1 for Digital Equipment. CARD SLOT POSITIONS (Slot 1 at bottom) External floppy connection. Alta card (L750067B2). ATI card (1948938A83/A84).

  • Page 153: Digital Equipment Corporation, Celebris Fp590

    The power supply is capable of supplying a continuous 200 W of power, the power supply is switchable, not autosensing. DIGITAL EQUIPMENT CORPORATION, CELEBRIS FP590 Elsag Bailey P/N L700796N13 for IIOIC12. • 24 Mb RAM. 3.5-in. floppy disk drive. 5 ISA slots.

  • Page 154: Digital Equipment Corporation, Venturis 486 Dx Fp

    Keyboard, mouse QB-2R5AA-SA DOS and Windows. 340 Mb (Min.) SCSI hard disk. FRPC75M-BB 128 cache. Mouse Assembly Elsag Bailey P/N L700912A1 for Digital Equipment. CARD SLOT POSITIONS (Slot 1 at bottom) Blank. Alta card (L750067B2). ATI graphics card (1948938A83). Blank.
  • Page 155 8 Mb RAM (2x4 Mb). PCXAL-NA Qwerty keyboard. RX23L-AA 1.44-Mb, 3.5-in. floppy drive. Note: Mouse Assembly Elsag Bailey P/N L700912A1 for Digital Equipment. CARD SLOT POSITIONS (Slot numbers 1-3, top to bottom, rear view) Alta Ethernet card. None. ATI graphics card (1948938A83).

  • Page 156: Appendix C - Network Planning Form

    APPENDIX C - NETWORK PLANNING FORM NETWORK PLANNING FORM It is recommended that a copy of the completed form be inserted in each console’s OIS12 hardware manual, for future reference. This form should be revised and if necessary expanded any time there is a change to the network configura- tion.

  • Page 157: Appendix D - Qnx Background Information

    APPENDIX D - QNX BACKGROUND INFORMATION QNX BACKGROUND INFORMATION It is a good idea to familiarize yourself with the basic philoso- ™ phy and operation of QNX as described in QNX4 System Architecture and QNX4 User’s Guide (Section 1). This appendix will provide a brief technical overview of QNX.
  • Page 158 QNX BACKGROUND INFORMATION ® The “sinit” utility will attempt to open “sysinit” only if it cannot open the first file. If it can open neither file, “sinit” terminates and no system initialization will be performed. If the open suc- ceeds, “sinit” replaces itself with the Shell “/bin/sh” and passes it the name of the file that “sinit”...

  • Page 159: Using The System Initialization File

    QNX BACKGROUND INFORMATION NOTE: If you change the logical node ID of a machine, the machine will now look for a different “sysinit. node ” file. “altsysinit” This file serves as a safety net in case a modification to your “sysinit.node”...
  • Page 160 QNX BACKGROUND INFORMATION ® They are optional in a machine that boots over the network, since the machine inherits this information from the node it boots from. export TZ=EST5DST4,M4.1.0/3,M10.5.0/3 rtc hw For more information, see the following section on TIME ZONES AND THE REAL-TIME CLOCK.

  • Page 161: Optional Services

    QNX BACKGROUND INFORMATION Starting a name At least one machine in the network must run the global name Server server. You could start the name server on this machine if it is not rebooted frequently: nameloc & You may also run “nameloc” on other nodes (up to a total of ten) in order to provide redundancy in case one node running “nameloc”...

  • Page 162: Supporting Non-Usa Keyboards

    QNX BACKGROUND INFORMATION ® Starting a DOS Start a DOS file system to access DOS floppies and partitions. This requires that the QNX file system be running with a driver for the floppy and/or hard disk: Dosfsys & Selecting a cron If you think this machine will rarely be rebooted, you may also server select a cron server:...

  • Page 163: Getting The Date And Time From The Real-Time Clock

    QNX BACKGROUND INFORMATION Establishing the Time Zone The time zone information should be established before the current date and time is set. If the real-time clock in your com- puter has been set to local time, QNX needs the time zone information in order to establish UTC.

  • Page 164: Licensing

    QNX BACKGROUND INFORMATION ® You will want to use the “rtc” utility with the -1 (“el”) option: rtc -l hw This invocation of “rtc” assumes that the real-time clock was set to local time. Note that when you use local time in the real-time clock, you will have to manually change the value in the real-time clock when you switch to an from daylight sav- ings time in locales where it is used.

  • Page 165: Application Licensing

    QNX BACKGROUND INFORMATION If you have installed other QNX applications (e.g., Watcom C), their licenses will also be displayed. Application Licensing Per-node licensing Most applications are licensed per node in a QNX network in the same way as the operating system. If you have an applica- tion licensed for, say, three nodes, then you would be restricted to running it on only three nodes of your network.
  • Page 166 QNX BACKGROUND INFORMATION ® network machines from their local hard disk, you must use the “license” utility to add serial numbers to each hard disks you wish to boot from. Once you have done this on a single hard disk, you can use “license” to copy the serial numbers across the network from one hard disk to another and thus avoid having to re-insert floppies.

  • Page 167: Appendix E - Intecolor Service Centers

    APPENDIX E - INTECOLOR SERVICE CENTERS INTECOLOR AUTHORIZED WARRANTY SERVICE CENTERS Service Centers are equipped to service Intecolor products in their geographical region. Headquarters and Worldwide Support including North and South America Intecolor Corporation 2150 Boggs Road Duluth GA 30l36 USA TEL: 770 623-9145 x 4 FAX: 770 623-9163 Attn: Technical Support...

  • Page 168: Intecolor Authorized Service Agents

    INTECOLOR SERVICE CENTERS ® Australia Intelligent Systems Unit 4, 20 Enterprise Ave. Berwick, Victoria, 3806 Australia TEL: (61) 3 796 2290 FAX: (61) 3 796 2286 Attn: Neville South Southeast Asia SKW Systems (Asia) Pte. Ltd. 32, Ang Mo Kio Industrial Park II #01-12 Sing Industrial Complex Singapore 569510 TEL: (65) 4841962/4841963...
  • Page 169 Index AC Outlets ..............3-10 Glossary of Terms and Abbreviations ......1-7 AC Power ..............5-14 Graphics Card............4-16 AC Power Test ............6-2 AC Wiring ..............3-10 Adaptec 2940AU ............A-7 Hard Disk Driver............A-22 Adapter Card Utilities ..........A-5 Hardware ..............4-14 Alarm Relay Specifications........
  • Page 170 ® Index (continued) Module Installation ..........5-3 Optical Disk Drive ............. 4-31 Module Removal ...........5-4 Part Replacement Procedures ........8-1 Licensing ..............D-8 PC-Based Hardware..........4-14 Applications ............D-9 Peripheral Device Connections ........3-7 Expanding ............D-9 Planning an Installation ..........3-2 Logic Power ..............2-3 Power Connections ..........
  • Page 171 Index (continued) Technical Documentation ........... 9-1 Unpacking and Inspection...........3-2 These ............... 4-14 Time/Date ..............D-6 Coordinated Universal Time (UTC) ......D-6 WinStar-16 ..............A-9 Setting..............D-7 Configuration............A-9 Trackball ..............5-11 Wiring Training ..............9-1 IIOIS12/IIOIC12..........3-3, 3-4 Troubleshooting............6-1 Multibus Card Cage ..........4-3 I-E96-107-2N Index - 3...
  • Page 172 Visit Elsag Bailey on the World Wide Web at http://www.ebpa.com Our worldwide staff of professionals is ready to meet your needs for process automation. For the location nearest you, please contact the appropriate regional office. AMERICAS ASIA/PACIFIC EUROPE, AFRICA, MIDDLE EAST...

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