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CLIMA POD VIRTUE V9 Series Assembly Instructions Manual

CLIMA POD VIRTUE V9 Series Assembly Instructions Manual

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VIRTUE Greenhouse
ASSEMBLY INSTRUCTIONS
TO BE USED IN CONJUNCTION WITH
VIRTUE V9 SERIES GREENHOUSE
Contact Information:
MODULAR ORGANICS LLC
EMAIL: sales@climapod.com
Phone: 360-674-2642
Website: www.climapod.com

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Summary of Contents for CLIMA POD VIRTUE V9 Series

  • Page 1 VIRTUE Greenhouse ASSEMBLY INSTRUCTIONS TO BE USED IN CONJUNCTION WITH VIRTUE V9 SERIES GREENHOUSE Contact Information: MODULAR ORGANICS LLC EMAIL: sales@climapod.com Phone: 360-674-2642 Website: www.climapod.com...
  • Page 2 Statement Dear Customer! We would like to congratulate you on your new Greenhouse purchase. We hope that by following the detailed assembly instructions you will find as much pleasure in assembly process same as the time you will spend in your greenhouse in the future. The assembly instructions mainly consist of detailed illustrations and no specific technical knowledge is required for the assembly of the greenhouse.
  • Page 3 Statement Foundation The base is maintenance free and, of course all fittings are included. If you plan to use concrete foundation, re- member to order concrete pipes and concrete at your local supply stores as they are not included with your or- der.
  • Page 4 ClimaPod Assembly Tips and Tricks Tools required: 10mm nut driver ● 10mm open-end wrench ● Phillips head and flat head screwdriver ● Level ● Ladder ● Needle nose pliers ● Misc. Items required: WD-40 lubricant ● Silicone Caulking Sealant ● Henry 212 All Purpose Crystal Clear Sealant (recommended) Caulking Increases the structural integrity of the greenhouse and prevents water from going into the panels.
  • Page 5 Basic Steps for Assembly 1. Prepare Foundation 2. Attach and secure Base and side sills 3. Assemble and Caulk Windows and Doors 4. Assemble Gables 5. Attach Gables to base and side sills and connect with top ridge beam 6. Connect Hanging basket bar, horizontal rails, and partially connect #012 strips 7.
  • Page 6: Supplementary Instructions

    Supplementary Instructions For additional questions or concerns please email sales@climapod.com or call 360.674.2642 Gather all parts necessary for as- sembling the top of the gable. Make sure to in- sert Polycarbonate pieces into Alumi- num profiles be- fore inserting bolts into channels Once bolts are in- serted slightly...
  • Page 7 Repeat the steps on the rear gable and continue inserting the rest of the polycarbonate pieces and aluminum support pieces.
  • Page 8 Once both gables are completed, insert them into the aluminum base and connect to the main roof beam ridge pole (ref. #V021)
  • Page 9 ClimaPod VIRTUE Series 9x14 (V914) = one V907 Main set + one V9 7’ Extension set 9x21 (V921) = one V907 Main set + two V9 7’ Extension sets 9x28 (V928) = one V907 Main set + three V9 7’ Extension sets 9x35 (V935) = one V907 Main set + four V9 7’...
  • Page 10 This list includes parts count for the main house 9’ x 7’ which includes parts for front and Virtue 9x7(V907) Parts list back gables. Please see page 29 for 9’ x 7’ ex- tension set parts list. Part Part Section Profile Size Virtue V907...
  • Page 11 Polycarbonate sheet Note: If panel edge can’t enter into alumi- Panel Frame num Frame channel, please use a bracing bar to squeeze panel edge into channel. Bracing bar Size Virtue V907 (2’3 ” x 3’5 ”) 700x1049 (2’3 ” x 2’9 ”) 700x842 (1’11...
  • Page 12 Aluminum Base Step 1 Model Gable profiles Side profiles Anchor leg Fixing tab Bolts/nuts Crop bolts Washer ”) ”) V907 2x2664(8’8 2x2174(7’1 ”) EXT-3 2x2148(7’ Note: For 7’ main house (9x7), 16 pcs square bolts and nuts used for 4 legs, you need to insert into base channel in advance.
  • Page 13 Base Assembly without base (on concrete slab or wooden deck) A907 EXT-3 Concrete Part No. m5 shows a bracket used to secure the inside base when not using the original supplier’s foundation. Prior to the assembly of the greenhouse, you should have a 10 mm nut driver, 10 mm open-end wrench, Philips head and slotted screw driver, level, and WD-40 lubricant.
  • Page 14 Rear Gable Step 2 Package No.1 With this page, you will assemble the rear gable (back). It is far easier if you have an elevated surface such as two 4’×8’ pieces of plywood on a sawhorses. If not, lay the aluminum profiles out on a hard sur- face as shown in the main illustration.
  • Page 15 Square No.1 This Ridge. square headed bolt slides into the chan- nel in part #V903 & #V904, and connect them with part #m1, Our bolts and nuts were made V903 V907 V904 stainless steel. Square No.2 Insert part #V005 into Part #V903 channel, contact with part #908 together, Please insert extra bolt #a1 into the channel of Part #V005 for...
  • Page 16 V010 V009 Square No. 4 Assembly part #V009, #V010 in place, then connect with part #911 again. Please Note: Don’t let this bolt block polycarbonate panel to insert into part #V903&V904 alu. frame channel. Insert PC panel first, then slide this bolt in part #V903&V904 profile’s trough. V903 V903 V904...
  • Page 17 Front Gable Step 3 Package No.2 Part V903 V904 V009 012 V014 V015 V916 V917 V918 V919 2960 2960 1100 1912 1912 2662 1220 2484 Size M6x10 M6 M6x18 M6x15 2’3 ” 9’8 ” 9’8 ” 2’2 ” 3’7 ” 6’3 ”...
  • Page 18 V917 V903 V904 V918 V918 V904 V918 V015 Square No.3 Assemble polycarbonate panel #C1 on part #V903,#V917, V903 V904 #V904, use part #V918 to fix it. V904 Square No.4 ter PC panels in position, then adjust the distance to same between PC panel V009 V009...
  • Page 19 Please Note: Don’t let this bolt block polycarbonate panel to in- sert into part #V903&V904 alu. frame channel. Insert PC panel first, then slide this bolt in part #V903&V904 profile’s trough. V904 V903 V904 V916 V916 Square No. 6 Inserting PC panel V014 #B in profiles’...
  • Page 20 Virtue 7’ Extension (V9 EXT A-Frame) Step 4 V943 Part No. 2954 2921 Size M6x10 M6x15 (9’8 ”) (9’7”) (2’9 ”) Please connect V943 glazing bar first (on both sides), then have T-shape 961 connection bar go over the V943 (on the inside).
  • Page 21 For 9x7 greenhouse, connect Front gable directly with Rear gable by ridge and Step 5 side sill beam. For longer greenhouse sizes connect Front Gable with the first A-Frame (as shown on page 20) by ridge and side sill beam, and then continue connecting other extension sets in the same way.
  • Page 22 Step 6 Connecting greenhouse to Aluminum Base. a1-M6x10 a1-M6x10 Corner Corner Square No.1 You may loosen the bolts in corners and re-tighten it at the trough of base legs. a8-M6x15 a8-M6x15 Center Center Square No.2 Assemble greenhouse frame on base by connector m7 in the middle of bottom.
  • Page 23 Virtue 9x7 main house (A907) Step 7 Package No.3 Roof/side wall For Virtue 7’ Extension (V9-EXT) Roof / Side wall parts and QTY , please see page 29. Before assembling polycar- bonate panel and glazing bar. Please connect hang- ing basket bar and horizontal rail on front and rear corner bars, also connect roof and sidewall bracing bars (#012).
  • Page 24 Now we are starting to assemble Polycarbonate panels and glazing bar. Sliding PC panel #B between cross bar part #V042 and side sill beam with PVC anti-dust strip P7 on bottom. Connect curved glazing bar #V943 with ridge and hanging basket bar, and tighten it. Inserting polycarbonate panel # I1 into the alu.
  • Page 25 Adjust depth of PC panel in cross bar channel tighten first After the panel is inserted tighten second into the frame channel and adjusted well, then tighten glazing bar and move on to the next panel. tighten third tighten fourth V943 V943 V943...
  • Page 26 For the last polycarbonate panel assembly At first, You should dismantle the curved corner bar, by loosening the bolts attaching horizontal rail and hanging basket bar (Don’t loosen ridge top bolt and nut). And separate curved corner bar a little in middle, and make an angle with glazing bar.
  • Page 27 By the time you are finished with glazing bars Vent Step 8 Package No.4 and PC panels assembly. You should already have windows assembled. V042 V044 V045 V946 Part No. Φ4.2x9.5 Φ3.5x19 Size M6x10 2’2 ” 2’3 ” 2’3 ” 2’5 ”...
  • Page 28 Door Step 9 Package No.5 Part V049 V050 V051 V952 V953 FLUFF 1864 1864 1864 Φ3.5x19 Φ3.5x35 Φ4x8 M6x15 Φ3x10 Size M6x10 1’11 ” 1’11 ” 6’1 ” 6’1 ” 6’1 ” 1’9 ” 3.8m FLUFF V049 V049 V049 V051 V051 V952 V050...
  • Page 29 Virtue 7’ Extension (V9-EXT) Parts list Please note that this list includes parts list and count for one 7' extension set. See page to learn how many 7' extension sets your ordered greenhouse includes. Roof/Side wall V063 V064 V943 V042 Part No.
  • Page 30 Step 10 Assembly of the A-frame that connects main and extension set(s)
  • Page 31 Assemble the A-frame To make up the A-frame, you will need two curved glazing bars (V943) and two curved T shape bars (961). As per DIAGRAM A & C & D & E, firstly insert six 15mm bolts (a8) into the channel on the back of curved glazing bar (V943).
  • Page 32 Assemble the A-frame a8/a2 a8/a2 V943 V943 a1/a2 V943 V943 a1/a2 V943 V943 V943 a8/a2 With Alu. base...
  • Page 33 To fill up the gap caused by curved T shape bar (961), Assemble the A-frame Please remember to add gasket (a16) on main house as per below steps. Repeat on the other side. Change V042...
  • Page 34 Main building with EXT Assembly Step 11 After making up the A-frame, You now need to connect the main house, A-FRAME, and REAR GABLE with the ridge frame, side bracing bar, and sill. You now have to install the Rear Gable as per standard MAIN GREEN- HOUSE ASSEMBLY MANUAL.
  • Page 35 Main building with EXT Assembly Connect main building with Rear gable or the second A-Frame. V063 Connect to the Rear ga- ble to make 9x14 house V064 Connect to the second A9 Extension A-Frame "Arrow" end of part #067 fac- ing main building direction V063 a8/a2...
  • Page 36 Main building with EXT Assembly attach first...
  • Page 37 Step 12 Connect the greenhouse with Rear gable or the third A-Frame. V063 Connect to the Rear ga- ble to make 9x21 house V064 Connect to the third A9 Extension A-Frame "Arrow" end of part #067 fac- ing main building direction V063 a8/a2 a1/a2...
  • Page 38 9x21(V921) in process 9x21(V921) in process attach first 9x21(V921) in process 9x21(V921) in process 9x21(V921) in process 9x21(V921) finished Other ClimaPod Greenhouse sizes are built in the same way by connecting the extension sets. Please note that if you may decide to extend you existing greenhouse, you can add 7' extensions to already built greenhouse. Please contact our sales team for quote by emailing sales@climapod.com.
  • Page 39 Virtue V9 Virtue V907 Description Extension (9x7 main house, 1 set) (7’ extension, 1 set) Rear Gable Front Gable Roof/side wall Window Door Curved front corner bar Curved glazing bar Curved T shape bar Polycarbonate panels Tools Assembly Instruction Aluminum Base Contact Information: MODULAR ORGANICS LLC EMAIL: sales@climapod.com...