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Hawk HawkJaw 100K-2GSR Operation, Maintenance And Service Manual

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HAWKJAW
OPERATION, MAINTENANCE
AND
SERVICE MANUAL
100K-2GSR Serial # -141
121-140
M100K Serial # 200-
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Signal Hill, CA 90755
Phone: 562-424-0709
Fax: 562-490-9959
www.hawkindustries.com

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Summary of Contents for Hawk HawkJaw 100K-2GSR

  • Page 1 HAWKJAW OPERATION, MAINTENANCE SERVICE MANUAL 100K-2GSR Serial # -141 121-140 M100K Serial # 200- HAWK INDUSTRIES, INC. 1245 East 23rd Street Signal Hill, CA 90755 Phone: 562-424-0709 Fax: 562-490-9959 www.hawkindustries.com...

  • Page 2: Introduction

    Introduction Introduction Hawk’s design philosophy is simple: Design with the end user in mind. Make it tough, dependable and easy to maintain. Hawk has designed the HawkJaw with this same simple formula. FEATURES The HawkJaw M100K-2GSR is a hanging unit that will spin, make up and break out drill pipe. It is revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12 seconds or less.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction Table of Contents Warranty Specification Sheet Ordering Instructions Installation Hanging Cable Location HawkJaw Location Hanging Cable Requirements Hydraulic Requirements Air Requirements Raise/Lower Cylinder Hook - Up Winch Hook - Up Operation Start-up Procedure Adjust for Make Up Adjusting the Wrenches Adjusting the Spinner...
  • Page 4 Table of Contents Table of Contents Changing the Hook Dies Hook Dies Changing the Heel Dies Top Wrench Heel Die Middle Wrench Heel Die Bottom Wrench Heel Die Spinner Maintenance Chain Lubrication Drive Roller Sprocket Bearings Chain Drive Shaft Bearing Spinner Grip Cylinders Spinner Mount Sliding Block Spinner Mount Sliding Tube...
  • Page 5 Table of Contents Table of Contents 100K-2GSR Left Control Handle Assembly 100K-2GSR Right Control Handle Assembly 100K-2GSR Winch Mount Assembly 100K-2GSR Spinner Mount Assembly 100K-2GSR Stand Assembly 100K-2GSR Hawkjaw Spinner Assembly 100K-2GSR Pipe Stop Assembly 100K-2GSR Hydraulic Connections 100K-2GSR Spin Manifold Assembly 100K-2GSR Raise/Lower Cylinder Assembly 100K-2GSR Main Manifold Assembly 100K-2GSR Main Manifold Air Connections...
  • Page 6 Table of Contents Table of Contents M100K Middle Wrench Assembly M100K Spinner Mount Assembly M100K Hanger Assembly M100K Hydro-Pneumatic Assembly M100K Main Manifold Assembly M100K Spin Manifold Assembly 20211-MID Hook Die Holder Assembly, Middle 20211-TB Hook Die Holder Assembly, Top & Bottom 50209-TOP Heel Die Holder Assembly, Top 50209-MID Heel Die Holder Assembly, Middle 50209-BOT Heel Die Holder Assembly, Bottom...

  • Page 7: Warranty

    Defective parts must be inspected by Hawk Industries, at its Long Beach plant, before warranty can be honored. Customer must obtain an RGA# (Return of Goods Authorization) from the California, USA factory.

  • Page 8: Specification Sheet

    Specification Sheet Specification Sheet DIMENSIONS DEPTH: 58 in. WIDTH: 50 in. HEIGHT: 100 in. PERFORMANCE AND POWER REQUIREMENTS TORQUE: 100,000 ft. lbs. MAXIMUM PIPE ROTATION: 50 degrees WRENCH SIZE RANGE: 4" __ 9 1/2" OD tool joints SPINNER SIZE RANGE: 3"...

  • Page 9: Ordering Instructions

    Ordering Instructions Ordering Instructions All parts must be ordered by giving the quantity needed, the full part number as listed in this manual under Part #, the unit serial number, the model number and part name. Example Quantity Part # Serial # Model # Part Name...

  • Page 10: Installation

    Hanging Cable Location Hanging Cable Location 1. Anchor the hanging cable to a point as close to the derrick crown as possible. The longer the hanging cable, the easier the HawkJaw is to move on and off the drill pipe. 2.

  • Page 11: Hanging Cable Requirements

    Hanging Cable Requirements Hanging Cable Requirements 1. 5/8" diameter steel cable. 2. Appropriate hanging cable hardware for 5/8" diameter steel cable. 3. Enough cable length to suspend the Hanger Eye (HE) 20' ft. above the rig floor. 4. Enough cable length to allow the HawkJaw to rest on the rig floor 3'- 5' ft.

  • Page 12: Hydraulic Requirements

    The HawkJaw must receive clean hydraulic fluid. 5. Hawk approved quick disconnects [Male: Running the HawkJaw without a Hawk approved Part # 061-H52 (MQD). Female: Part filter (Part # 061-H25) and installed filter element # 061-H53 (FQD)]. Initial quick disconnects (Part # 061-H25A) voids the warranty and severely supplied with the HawkJaw.

  • Page 13: Air Requirements

    WARNING The HawkJaw must receive clean, dry air. Running the HawkJaw without a Hawk approved air filter (Part # 061-J29) voids the warranty and shortens component life. N e w...

  • Page 14: Raise/Lower Cylinder Hook-Up

    A loose quick disconnect may also stop cylinder movement. NOTE Use only Hawk approved quick disconnects. Part Numbers Part Name Part # Male Quick Disconnect (HC, RR)

  • Page 15: Winch Hook-Up

    New - DSC 5490 New - DSC 5490 New - DSC 5490 New - DSC 5490 New - DSC 5490 NOTE Use only Hawk approved quick disconnects. Part Numbers Part Name Part # Male Quick Disconnect (P) 061-H52...
  • Page 16 Winch Hook-Up Winch Hook-Up N e w N e w N e w N e w N e w 7. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 8. Use Raise (R) to raise the HawkJaw 1'- 2' ft. off the rig floor. 9.
  • Page 17 Winch Hook-Up Winch Hook-Up 10. Disengage the Winch Clutch (C). Spool out enough line to anchor the Winch Cable Spring Shackle (S) to a structural point on the derrick. 11. Anchor the Winch Cable Spring Shackle (S) to a structural point on the derrick.

  • Page 18: Operation

    New - DSC 5490 New - DSC 5490 New - DSC 5490 New - DSC 5490 New - DSC 5490 NOTE Use only Hawk approved quick disconnects. Part Numbers Part Name Part # Male Quick Disconnect (P) 061-H52...

  • Page 19: Adjust For Make Up

    Adjust for Make Up Adjust for Make Up Adjusting the Wrenches 1. Measure the tool joint with OD calipers. 2. Use the 1 1/4" wrench to adjust the Pointer (P) on the Pipe stop index (PI) to the OD tool joint size. It’s always better to adjust the pointer 1/4"...

  • Page 20: Adjusting The Spinner

    Adjust for Make Up Adjust for Make Up Adjusting the Spinner 1. Measure the drill pipe tube with OD calipers. 2. Remove the quick release pins (QR). 3. Slide the whole Drive unit (D) forward or backward to the appropriate holes. Use the pipe size index (I) to adjust the drive unit to the correct setting.

  • Page 21: Position For Make Up

    Position for Make Up Position for Make Up 1. Stab the drill stand. 2. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 3. Push and hold down Winch On (WOn) to move the HawkJaw onto the drill pipe connection. 4.
  • Page 22 Position for Make Up (cont.) Position for Make Up (cont.) 7. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipe stop. 8. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward, use the Top Tilt (TT) button or the...

  • Page 23: Setting Make Up Torque

    Setting Make Up Torque Setting Make Up Torque 1. Follow the steps on pages 17-21. 2. Turn the Selector Switch (SS) to Make. 3. Use the Red needle adjust (RNA) to rotate the Torque gauge red needle (RN) to the desired torque. 4.

  • Page 24: Make Up

    Make Up Make Up 1. Press in the Grip Hold (GH) button. 2. Press and hold Spin (S) until the stand rotates down to the shoulder. 3. Release Spin (S). 4. Push in and hold the wrench Grip (G). 5. Push and hold down Torque (T). 6.

  • Page 25: Low Torque Warning Test

    The torque gage should indicate the same reading. If it does not, see Trouble Shooting. Test#2: Hawk strongly recommends testing the Low Torque Warning System on every trip. If this test procedure is not performed, the drill string could be under torqued.

  • Page 26: Adjust For Break Out

    Adjust for Break Out Adjust for Break Out Adjusting the Wrenches 1. Measure the tool joint with OD calipers. 2. Use the 1 1/4" wrench to adjust the Pointer (P) on the Pipe stop index (PI) to the OD tool joint size. It’s always better to adjust the pointer 1/4"...

  • Page 27: Adjusting The Spinner

    Adjust for Break Out Adjust for Break Out Adjusting the Spinner 1. Measure the drill pipe tube with OD calipers. 2. Remove the quick release pins (QR). 3. Slide the whole Drive unit (D) forward or backward to the appropriate holes. Use the pipe size index (I) to adjust the drive unit to the correct setting.

  • Page 28: Position For Break Out

    Position for Break Out Position for Break Out 1. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS). 2. Push and hold down Winch On (WOn) to move the HawkJaw onto the drill pipe connection. 3. Use Raise (R) and Lower (L) to center the Middle wrench dies (MD) and the Bottom wrench dies (BD) between the shoulder (S).
  • Page 29 Position for Break Out Position for Break Out 6. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe is against the pipe stop. 7. If the HawkJaw wrenches (TW, MW, BW) hang tilted forward or backward, use the Top Tilt (TT) button or the...

  • Page 30: Break Out

    Break Out Break Out 1. Rotate the Selector Switch (SS) clockwise to the break position. 2. Push in the Grip Hold (GH) button. 3. Push and hold in the wrench Grip (G). 4. Push and hold down Torque (T). 5. When break out occurs, release Torque (T).

  • Page 31: Maintenance & Repair

    Wrench Maintenance Wrench Maintenance Grease Once per Trip Tools Required Grease gun Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3.

  • Page 32: Wrench Hook

    Wrench Maintenance Wrench Maintenance Grease Once per Week, Minimum Wrench Hook 1. Surface grease the hook thread (T) on the top wrench, middle wrench, and bottom wrench. 2. Rotate the wrench nut (N) on the top wrench, middle wrench, and bottom wrench to spread grease on the full thread area.

  • Page 33: Grip Cylinder Pivot Points

    Wrench Maintenance Wrench Maintenance Grease Once per Week, Minimum Tools Required Grease gun Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.

  • Page 34: Mounting Arm Pivot Points

    Wrench Maintenance Wrench Maintenance Grease Once per Week, Minimum Tools Required Grease gun Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.

  • Page 35: Filter Maintenance

    Change Every 2 Months Initial Steps WARNING 1. Depress the Red button (RB) Running the HawkJaw located under the See-through without a Hawk approved rubber weather cap (SC). pressure-side filter element (Part # 061-H25A) voids 2. Operate the HawkJaw. the warranty and severely 3.

  • Page 36: Air Filters

    Base (C) 061-A22E Corner Bolt Kit (CB) 061-J29F Corner Bolt Kit (CB) 061-A22F Base Core (H) 061-A22G WARNING Running the HawkJaw without Hawk approved air filters (Part # 061-J29, 061-A22) voids the warranty and shortens component life. Maintenance & Repair...

  • Page 37: Changing The Hook Dies

    Changing the Hook Dies Changing the Hook Dies Tools Required 3/4" wrench, See Drawings. INITIAL STEPS 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.

  • Page 38: Changing The Heel Dies

    Changing the Heel Dies Changing the Heel Dies Tools Required 3/4" wrench, See Drawings. INITIAL STEPS 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.
  • Page 39 Changing the Heel Dies Changing the Heel Dies 7. Make sure the back and sides of the new Die are clean. 8. Grease the back of the new Die. 9. Insert the new Die into the Die Holder (DH) with the teeth of the Die facing out.

  • Page 40: Middle Wrench Heel Die

    Changing the Heel Dies Changing the Heel Dies Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure.
  • Page 41 Changing the Heel Dies Changing the Heel Dies 8. Replace the Top Die Retainer (DR). 9. Insert the Heel Die Pin (P). 10. Use the 3/4" wrench to replace the Heel Die Roller Bolt (B) and Lock Washers. Part Numbers Part Name Part # Spirol Lock Washer...

  • Page 42: Bottom Wrench Heel Die

    Changing the Heel Dies Changing the Heel Dies Tools Required 3/4" wrench, See Drawings. Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.
  • Page 43 Changing the Heel Dies Changing the Heel Dies 6. Grease the back of the new Die. 7. Insert the new Die into the Die Holder (DH) with the teeth of the Die facing out. 8. Replace the Top Die Retainer (DR). 9.

  • Page 44: Spinner Maintenance

    Spinner Maintenance Spinner Maintenance Notice Spinner chain lubrication must be done during normal operation of the Hawkjaw. Do not run the spinner when the Hawkjaw is not on the pipe. Initial Steps 1. Position the Hawkjaw for breakout. Chain Lubrication 1.

  • Page 45: Drive Roller Sprocket Bearings

    Spinner Maintenance Spinner Maintenance Grease Once Per Month Tools Required Grease gun, 7/16” wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.

  • Page 46: Chain Drive Shaft Bearing

    Spinner Maintenance Grease Once per Month Tools Required Grease gun Spinner Grip Cylinders 1. Pump grease fittings SC1-SC4. Chain Drive Shaft Bearing 1. Pump grease fitting CB1. Maintenance & Repair 45...

  • Page 47: Spinner Mount Sliding Block

    Spinner Maintenance Grease Once per Month Tools Required Grease gun Spinner Mount Sliding Tube 1. Pump grease fittings ST1-ST4. Spinner Mount Sliding Block 1. Pump grease fitting SB1. NOTE Consisten lubrication of the Spinner sliding tube and block increases performance and component life. 46 Maintenance &...

  • Page 48: Reducer Gear Box

    Spinner Maintenance Grease Once per Month Lubricant Required 85-90 weight gear oil SAE #AGMA5 Reducer Gear Box 1. Make sure the gear box oil level reaches the top pipe plug (RP). Winch Gear Box 1. Make sure the gear box oil level reaches the top pipe plug (WP).

  • Page 49: Changing The Spinner Chain

    Changing the Spinner Chain Tools Required 7/8" wrench, 7/16" wrench, Hammer, Needle-Nose Pliers Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.
  • Page 50 Changing the Spinner Chain 6. From the front of the unit, use the Needle-nose pliers to remove the Cotter pins (CP) in one of the Chain links. 7. Use the hammer to remove the Chain link pin (CLP). 8. Pull out the old chain. Make sure the chain does not catch on the Drive Sprocket (DS).

  • Page 51: Changing The Drive Rollers

    Changing the Driver Rollers Tools Required 3/4" wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure.
  • Page 52 Changing the Driver Rollers 2. Use the 3/4" wrench to remove all Bearing Cap Bolts (9). 3. Remove the Bearing Caps (2) and Bearing Seals (3). 4. Slide out the Drive Roller Sprockets (4). 5. Remove the Drive Roller Snap Rings (7).

  • Page 53: Changing The Drive Roller Sprocket Bearings

    Changing the Driver Rollers Sprocket Bearings Tools Required Four 1/4"-20 x 1 1/2" Hex Tap SS (Part # 999-805867), 7/16" wrench, 3/4" wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2.
  • Page 54 Lock Washers (12) as shown. Torque Bearing Cap Bolts (9) to 75 lb. ft. NOTE Hawk recommends that all four bearings (8) be replaced each time a bearing (8) is changed. Always use new lock washers (12) when replacing bearing cap bolts (9).

  • Page 55: Changing The Torque Cylinder

    Changing the Torque Cylinder Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. Torque Cylinder 1. Press Grip Hold (GH). 2. Press and hold Grip (G) 3. While holding down Grip (G), press and hold down Torque (T) until the Torque Cylinder Rod Pin (P) extends out from...
  • Page 56 Changing the Torque Cylinder 6. Use the 1 1/8" wrench to slowly loosen the Cap side Hoses (CH1), (CH2). Check for fluid flow. Bleed any pressure. Disconnect the Cap side Hoses (CH1), (CH2). 7. Use the 1" wrench to slowly loosen the Rod side Hose (RH).
  • Page 57 Changing the Torque Cylinder 15. Use air pressure or manual force to extend the new Torque Cylinder Rod to the length of the old Torque Cylinder Rod. 16. Place the Bottom Trunion Mount Plate (BMP) and Top Trunion Mount Plate (TMP) on the new Torque Cylinder.
  • Page 58 Changing the Torque Cylinder 21. Use the 1" and 1 1/8" wrench to connect the Rod side Hose (RH) and the Cap side Hoses (CH1), (CH2). 22. Insert the Torque Cylinder Rod Pin (P). 23. Insert the Torque Cylinder Safety Clip (SC). 24.

  • Page 59: Changing The Grip Cylinders

    Changing the Grip Cylinder Tools Required Two 11/16" wrenches, Two 1 1/2" wrenches Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.
  • Page 60 Changing the Torque Cylinder 3. Use the Two 1 1/2" wrenches to remove the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut. 4. Use the 1 1/2" wrench to remove the Grip Cylinder Rod side Pin (RP). 5. Slide out the Grip Cylinder (C). 6.

  • Page 61: Middle Grip Cylinder

    Changing the Grip Cylinder Tools Required Two 11/16" wrenches, Two 1 1/2" wrenches Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Follow Steps 1-4 on p. 52. Middle Grip Cylinder 1.
  • Page 62 Changing the Torque Cylinder 6. Place the new Grip Cylinder into the Cap side Eye (CE) and Rod side Eye (RE). 7. Use the Two 1 1/2" wrenches to replace the Grip Cylinder Cap side Bolt (CB). 8. Replace the Grip Cylinder Rod side Bolt (RB).

  • Page 63: Bottom Grip Cylinder

    Changing the Grip Cylinder Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit. 3. Press the Grip button repeatedly to bleed hydraulic pressure.
  • Page 64 Changing the Grip Cylinder 3. Use the Two 1 1/2" wrenches to remove the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut. 4. Use the 1 1/2" wrench to remove the Grip Cylinder Rod side Bolt (RB). 5. Slide out the Grip Cylinder (C). 6.

  • Page 65: Main Hydraulic Block Fitting And Hose Access

    Main Hydraulic Block Fitting and Hose Access Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Use Raise (R) to raise the HawkJaw 6"-12" inches off the derrick floor.

  • Page 66: Air Logic System And Main Block

    Main Hydraulic Block Fitting and Hose Access Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Use Raise (R) to raise the HawkJaw 3"-5" inches off the derrick floor.

  • Page 67: Spinner Motor Sequence Valve Access

    Main Hydraulic Block Fitting and Hose Access Tools Required 3/4" wrench, 3/16" Allen wrench Initial Steps 1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. 2. Shut down the Hydraulic power unit.

  • Page 68: Trouble Shooting

    Trouble Shooting Remedy Problem • Replace the hose. See Drawings. Hose leaks. • All Grip cylinders extend, and the Torque The Pressure and Tank lines are switched. Properly cylinder extends. connect the Pressure and Tank lines. See Operation. • Make sure the hydraulic power unit is shut down. One or more Grip cylinders extend.
  • Page 69 Trouble Shooting Problem Remedy • The spinner is adjusted too small for the drill pipe Spinner pops off the drill pipe tube when the tube. Adjust the spinner to the correct pipe size. spinner rotates the pipe. See Operation. • Adjust the spinner to the next smaller pipe size.
  • Page 70 Trouble Shooting Remedy Problem • Spinner motor sequence valve is located at Port Spinner begins to spin before the spinner MSEQ on the main hydraulic block. See doors close on the drill pipe tube. (Cont.) Maintenance & Repair, Drawings. • Use an allen wrench to rotate the Spinner motor Spinner moves forward and the doors close sequence valve adjustment counter-clockwise until...
  • Page 71 • The Drive motor is worn out. With filtered Sprocket Bearings. See Maintenance & hydraulic fluid through a Hawk approved filter, Repair. the Drive motor is a long term wear item. If all other rotating members on the spinner work, inspect the rotating group, bearings and seals for wear.
  • Page 72 Trouble Shooting Trouble Shooting Problem Remedy HawkJaw performance and speed not See that they are securely tightened. A bad quick up to par. disconnect can cause the Hawkjaw to mal-function. Replace the faulty connector. The air pressure is low. Increase the air pressure to the HawkJaw.
  • Page 73 Trouble Shooting Trouble Shooting Problem Remedy HawkJaw performance and speed not There is a leak in the hydraulic system. Make sure the air supply hose to the HawkJaw is disconnected. Make up to par. sure the hydraulic power unit is on. Check for Torque cylinder piston seal integrity.
  • Page 74 Trouble Shooting Trouble Shooting Problem Remedy Hydraulic fluid heats up. There is a leak in the hydraulic system. See Trouble Shooting. Check to make sure the hydraulic power unit is The Raise/Lower Cylinder moves producing 2500 psi at 20-35 gpm. slower than usual, or the HawkJaw sinks while it hangs..
  • Page 75 Trouble Shooting Trouble Shooting Problem Remedy The Raise/Lower Cylinder moves at an Push in the “E” stop button. Access the main hydraulic undesired speed. block. See Maintenance & Repair & Drawings. Use a 7/32" allen wrench to adjust the VR/L sandwich valve H6 flow settings at each end.
  • Page 76 The Low torque warning system Test #2 Replace the seal. Make sure the seal is installed with has failed. the top of the “U” facing in. Order Hawk # 061-LTW- RK. See Drawings. Refer to LOW TORQUE WARN- ING TEST #2 PROCEDURES.
  • Page 77 The Low torque warning system Test #2 has failed. leaking. Replace the seal. Make sure the seal is installed with the top of the “U” facing in. Order Hawk # 061-LTW-RK. See Drawings. Refer to LOW TORQUE WARNING TEST #2 PROCEDURES. 76 Trouble Shooting...
  • Page 78 Notes Notes Trouble Shooting 77...

  • Page 79: Drawings

    100K-2GSR Full Hawkjaw Assembly 100K-2GSR Full Hawkjaw Assembly 78 Drawings...
  • Page 80 100K-2GSR Full Hawkjaw Assembly 100K-2GSR Full Hawkjaw Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 100K-2GSR-12 Top-Bottom Wrench Assembly See Explosion 100K-2GSR-9 Middle Wrench Assembly See Explosion 100K-2GSR-5 Hydro-Pheumatic Assembly See Explosion 100K-2GSR-4 Hanger Assembly See Explosion 100K-2GSR-6 Left Control Handle Assembly See Explosion 100K-2GSR-7 Right Control Handle Assembly See Explosion...

  • Page 81: 2Gsr Top-Bottom Wrench Assembly

    100K-2GSR Top-Bottom Wrench Assembly 80 Drawings...
  • Page 82 100K-2GSR Top-Bottom Wrench Assembly ITEM QTY. PART NO./DESCRIPTION COMMENTS 20145 B ase P late As sembly 20084 Torque Cylinder Bracket, Upper Ass embly 20088 Torque Cylinder Bracket, Lower 20080-2 Torque Cylinder Mount, Lower A ssembly 20004-3A Jaw Plate Assembly, W elded 20004-1B Jaw Plate Assembly, W elded 12042 S him 20002A Hook Assembly...

  • Page 83: 2Gsr Middle Wrench Assembly

    82 Drawings...
  • Page 84 Drawings 83...

  • Page 85: 2Gsr Hydro-Pneumatic Assembly

    100K-2GSR Hydro-Pneumatic Assembly 84 Drawings...
  • Page 86 100K-2GSR Hydro-Pneumatic Assembly ITEM QTY. PART NO./DESCRIPTION COMMENTS 100K-2GSR Hydraulic Connections (J1A-A) See Explosion 20169 Control Housing Assembly 20176A Block Plate Assembly 20167-2 Inspection Cover 20167-3A Inspection Cover 20162A Control Housing Assembly 806244_1.2-13 x 1.0 Hex Bolt 810703_1.2 Lock W asher 810705_1.2 Flat W asher 806239_1.2-13 x .75lg.

  • Page 87: 2Gsr Hangerassembly

    100K-2GSR Hanger Assembly 86 Drawings...
  • Page 88 100K-2GSR Hanger Assembly ITEM Q TY. PART NO ./DESCRIPTIO N COMMENTS 20147 Hanger Assembly 20151 Spindle Bloc k 20267 Hose Mount, 2GSR Assembly 20059 U Bolt for 2GSR H18S Grip Tilt Cy linder Assembly See Explosion SH30540PP 1.4 Hose Clamp (pipe) SH5150PP 1_1.2 Hosec lamp (tube) SH61900PP H30540-1 Brac ket, Hose Clamp...

  • Page 89: 2Gsr Left Control Handle Assembly

    100K-2GSR Left Control Handle Assembly 100K-2GSR Left Control Handle Assembly 88 Drawings...
  • Page 90 100K-2GSR Left Control Handle Assembly 100K-2GSR Left Control Handle Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 70100 Left Control Handle Assembly 70103 Left Control Panel A ssembly A15 Air Manifold 20104-1 Control Handle, Top & Bottom Cover 805916_5.16-18 x .50 LG. HEX BOLT 810616_5.16 Loc k W asher 2 806004_3.8-16 x .75 Lg.

  • Page 91: 2Gsr Right Control Handle Assembly

    100K-2GSR Right Control Handle Assembly 100K-2GSR Right Control Handle Assembly 90 Drawings...
  • Page 92 100K-2GSR Right Control Handle Assembly 100K-2GSR Right Control Handle Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 70101 Right Control Handle Assembly 70105 Right Control Panel Assembly 805916_5.16-18 x .50 LG. HEX BOLT 810616_5.16 Lock W asher 806004_3.8-16 x .75 Lg. Hex Bolt 810645_3.8 Lock Washer 806041_3.8-16 x 2.00 lg.

  • Page 93: 2Gsr Winch Mount Assembly

    100K-2GSR Winch Mount Assembly 100K-2GSR Winch Mount Assembly 92 Drawings...
  • Page 94 100K-2GSR Winch Mount Assembly 100K-2GSR Winch Mount Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 20223 W inch Mount Assembly H59R W inch Assembly, Manual 59R Roller Assembly , W inch 20286 W inch Cover 20203 Spacer, Winch 806542-1_3.4-16 x 4.50 Hex Bolt 91074A036 Lock W asher Assembly, 3.4 806542_3.4-16 X 4.50lg.

  • Page 95: 2Gsr Spinner Mount Assembly

    100K-2GSR Spinner Mount Assembly 100K-2GSR Spinner Mount Assembly 94 Drawings...
  • Page 96 100K-2GSR Spinner Mount Assembly 100K-2GSR Spinner Mount Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 20094A Spinner Mount Assembly HA-032596A Spring 20118 Slide Tube Assembly 20126 Slide Base 20127 Side Slide 20131 Slide Cap 20129 Slide Block 20134 Pivot Pin 20125 Return Bumper 20133 Cylinder Bolt 20135 Cylinder Mount, Rubber...

  • Page 97: 2Gsr Stand Assembly

    100K-2GSR Stand Assembly 100K-2GSR Stand Assembly 96 Drawings...
  • Page 98 100K-2GSR Stand Assembly 100K-2GSR Stand Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 20075A Stand Assembly 806542-1_3.4-16 x 4.50 Hex Bolt 91074A036 Lock W asher Assembly, 3.4 806436_5.8-11 x 1.50 lg. Hex Bolt Grd. 9 810732_5.8 Lock Washer 806439_5.8-11 x 2.50 lg Hex Bolt Grd. 9 806538_3.4-16 x 2.00 lg.

  • Page 99: 2Gsr Hawkjaw Spinner Assembly

    100K-2GSR Hawkjaw Spinner Assembly 100K-2GSR Hawkjaw Spinner Assembly 98 Drawings...
  • Page 100 100K-2GSR Hawkjaw Spinner Assembly 100K-2GSR Hawkjaw Spinner Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 25710-SR Case Assembly, Stationary 95601A435 Fiber Washer 25703-SR Case Assembly, Moving Arm 24625 Reducer Assembly See Explosion 24701 Mounting Plate, Gear Box 24646 Wear Block 24642 Key, Drive Sprocket 24641 Drive Sprocket 24635 Spacer, Drive Sprocket...

  • Page 101: 2Gsr Pipe Stop Assembly

    100K-2GSR Pipe Stop Assembly 100K-2GSR Pipe Stop Assembly 100 Drawings...
  • Page 102 100K-2GSR Pipe Stop Assembly 100K-2GSR Pipe Stop Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 25710-SR Case Assembly, Stationary 20066 Pointer 20060 Adjust Clevis 20050 Linkage, Stop Assembly 809403_10-32x.375 Screw SS 20041A Pipe Stop Rubber 20029-250 Washer, Pipe Stop 20214-3 Hex Bolt 806414-500_5.8-11 Flex Nut (31FA1011) 809476_10 Lock Washer, High Collar 20229A Linkage Nut, Modified...

  • Page 103: 2Gsr Hydraulic Connections

    100K-2GSR Hydraulic Connections 100K-2GSR Hydraulic Connections 102 Drawings...
  • Page 104 100K-2GSR Hydraulic Connections 100K-2GSR Hydraulic Connections ITEM PART NO./ DESCRIPTION PORT/ DESC. HOSE DESTINATION 100K-2GSR Main Manifold Assembly (J1A-A) HOS-12_-10FJICx-10FJICx35.00lg. Hose Torque Cyl. Rod HOS-132G_-10FJICx-10FJICx 110.0lg-10. Hose PR2-Torque Cntrl. Manifold HOS-82G_-8FJICx-8FJICx100.00lg. Hose WIN, WOUT Winch Motor HOS-42G_1.4MNPTx-4FJICx117.00lg. Hose R, L Raise/Lower Cyl.

  • Page 105: 2Gsr Spin Manifold Assembly

    100K-2GSR Spin Manifold Assembly 104 Drawings...
  • Page 106 100K-2GSR Spin Manifold Assembly IT E M Q TY. P AR T N O ./D E S C R IP T IO N C O MM E N T S H38 S pin Manifold H35 S equenc e V alve H34 C hec k V alve H31 Flow C ontrol V alve H33 C hec k V alve...

  • Page 107: 2Gsr Raise/Lower Cylinder Assembly

    100K-2GSR Raise/Lower Cylinder Assembly 100K-2GSR Raise/Lower Cylinder Assembly 106 Drawings...
  • Page 108 100K-2GSR Raise/Lower Cylinder Assembly 100K-2GSR Raise/Lower Cylinder Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 2572-9 Barrel, Raise Lower Cylinder 2572-6 Rod, Raise Lower Cylinder 2572-8 Rod Clevis, Raise Lower Cylinder 2572-7 Seal Retainer, Raise Lower Cylinder TPO-28 Piston Seal TPO-28 Backup, Piston Seal 940-15 Rod W iper, Raise Lower Cylinder MCD-2500-1000 W ear Ring, Raise lower Cylinder...

  • Page 109: 2Gsr Main Manifold Assembly

    100K-2GSR Main Manifold Assembly 108 Drawings...
  • Page 110 100K-2GSR Main Manifold Assembly ITEM QTY. PART NO./DESCRIPTION COMMENTS J1A Main Manifold H6 Flow Control Sandwich Assembly A25 5.32 x 1.4 PTC Elbow H35 Sequence Valve 2062-10-10S_10MORB x 10MJIC Fitting 90 206209-10-10S_10MORB x 10MJIC Fitting 90 Ext. 206209-6-6S_6MORB x 6MJIC Fitting 90 Ext. 2062-6-6S_6MORB x 6MJIC Fitting 90 2216-1212S Adaptor, Hydraulic 9005912-12S_MORB Plug...

  • Page 111: 2Gsr Main Manifold Air Connections

    100K-2GSR Main Manifold Air Connections 100K-2GSR Main Manifold Air Connections 110 Drawings...
  • Page 112 100K-2GSR Main Manifold Air Connections 100K-2GSR Main Manifold Air Connections LEFT CONNECTOR DUPLICATE PORT DESCRIPTION COLOR SIZE AIR SUPPLY BLACK 3/16 AIR SUPPLY TORQUE YELLOW 5/32 AIR SUPPLY SPIN CLEAR 5/32 AIR SUPPLY WINCH 5/32 GRIP #1 YELLOW 5/32 GRIP #2 ORANGE 5/32 GRIP #3...

  • Page 113: 2Gsr Left Control Handle Air Connections

    100K-2GSR Left Control Handle Air Connections 100K-2GSR Left Control Handle Air Connections 112 Drawings...
  • Page 114 100K-2GSR Left Control Handle Air Connections 100K-2GSR Left Control Handle Air Connections ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS A15 Air Manifold A40-5 Red Air Hose A36 Port Plug A1 Selector Switch Assembly A8GH Grip Hold Button Assy A3 Button Air Valve Assembly A4G Grip Valve Assembly 2081-4-2S 1.4 x 1.8 H.P.

  • Page 115: 2Gsr Right Control Handle Air Connections

    100K-2GSR Right Control Handle Air Connections 100K-2GSR Right Control Handle Air Connections 114 Drawings...
  • Page 116 100K-2GSR Right Control Handle Air Connections 100K-2GSR Right Control Handle Air Connections ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS A 15 Air Manifold A 40 -1 Yellow Air Hose A 40 -2 Orange Air Hose A 40 -8 Gray Air Hose A 40 -4 Clear Air Hose A 36 Port Plug 2081-4 -2S 1.4 x 1.8 H.P.

  • Page 117: 2Gsr Torque Cylinder Assembly

    100K-2GSR Torque Cylinder Assembly 100K-2GSR Torque Cylinder Assembly 116 Drawings...
  • Page 118 10237 O Ring Backup, Torque Cylinder 20087 Retainer Ring, H17 Torque Cylinder 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel * These parts are kitted Hawk P/N J20-RK ** These parts are kitted Hawk P/N/ LTW-RK *** These parts are available in set only as P/N LTW-P/S...

  • Page 119: 2Gsr Left Control Tube Assy Air Conn

    100K-2GSR Left Control Tube Assy Air Conn 100K-2GSR Left Control Tube Assy Air Conn 118 Drawings...
  • Page 120 100K-2GSR Left Control Tube Assy Air Conn 100K-2GSR Left Control Tube Assy Air Conn ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS A11-1LCH Multiplex Connector Assembly See Explos. Drw. A11-LCH Multiplex Connector Assembly See Explos. Drw. A11LFT Left Control Tube Assembly Drawings 119...

  • Page 121: 2Gsr Right Control Tube Assy Air Conn

    100K-2GSR Right Control Tube Assy Air Conn 100K-2GSR Right Control Tube Assy Air Conn 120 Drawings...
  • Page 122 100K-2GSR Right Control Tube Assy Air Conn 100K-2GSR Right Control Tube Assy Air Conn ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS A11-RT_Right Control Tube Assembly See Explosion A11-RCH Multiplex Connector Assembly See Explosion A11-2RCH Multiplex Connector Assembly Drawings 121...

  • Page 123: 25726 Chain Oiler Assembly

    25726 Chain Oiler Assembly 25726 Chain Oiler Assembly 122 Drawings...
  • Page 124 25726 Chain Oiler Assembly 25726 Chain Oiler Assembly ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 2083-4-45 1-4 NPT ADAPTER 11432-SSP Body, SST, Polished 8536-200 STRAINER, SST 7894-NY TIP GASKET, NYLON 7894-NY TIP GASKET, NYLON TP400025-TC .013 Nozzle 7890-SSP CAP,SST, POLISHED 805916_5.16-18 x .50 LG.

  • Page 125: 20209-Bot Heel Die Holder Assembly, Bottom

    20209-BOT Heel Die Holder Assembly, Bottom 124 Drawings...
  • Page 126 20209-BOT Heel Die Holder Assembly, Bottom ITE M Q TY. P AR T N O ./D E S C R IP TIO N C O MME N TS 20192-1B D ie Holder, Heel S ide 810703_1.2 Loc k W asher 20194 D ie 20212-1A Retainer, Heel D ie 20208-870 S pac er, D ie Holder...

  • Page 127: 20209-Mid Heel Die Holder Assembly, Middle

    20209-MID Heel Die Holder Assembly, Middle 126 Drawings...
  • Page 128 20209-MID Heel Die Holder Assembly, Middle IT E M Q T Y. P AR T N O ./D E S C R IP T IO N C O M M E N T S 2019 2- 1B D ie Holder , Heel S ide 2021 0 Roller A ssem bly 2020 8A S p ac er B ushing, Roller 8062 76_1.2- 13 x 1.7 5 Hex B olt...

  • Page 129: 20209-Top Heel Die Holder Assembly, Top

    20209-TOP Heel Die Holder Assembly, Top 128 Drawings...
  • Page 130 20209-TOP Heel Die Holder Assembly, Top IT E M N O . Q TY.TH IS AS S Y P AR T N O ./ D E S C R IP T IO N C O M ME N T S 20192-1B D ie Holder , Heel S ide 20210 Roller A ssembly 20208A S pac er B ushing, Roller...

  • Page 131: 20211-Mid Hook Die Holder Assembly, Middle

    20211-MID Hook Die Holder Assembly, Middle 130 Drawings...
  • Page 132 20211-MID Hook Die Holder Assembly, Middle ITE M Q TY. P AR T N O ./D E S C R IP TIO N C O MME N TS 20192B D ie Holder, Hook S ide 20194 D ie 806246_1.2-13 x 1.00 Hex B olt Grd. 9 1103K 2 Grease Fitting, 45 D egree 810703_1.2 Loc k W asher 20212A D ie Retainer, Upper Hook...

  • Page 133: 20211-Tb Hook Die Holder Assembly, Middle

    20211-TB Hook Die Holder Assembly, Middle 132 Drawings...
  • Page 134 20211-TB Hook Die Holder Assembly, Middle ITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS 20192B Die Holder, Hook Side 1103K2 Grease Fitting, 45 Degree 20212A Die Retainer, Upper Hook 20213 Die Retainer, Bottom 806246_1.2-13 x 1.00 Hex Bolt Grd. 9 810703_1.2 Loc k W asher 20194 Die Drawings 133...

  • Page 135: Cyl25-As Top, -Bs Bottom Spinner Grip Cyl

    CYL25-AS Top, -BS Bottom Spinner Grip Cyl CYL25-AS Top, -BS Bottom Spinner Grip Cyl 134 Drawings...
  • Page 136 CYL25-AS Top, -BS Bottom Spinner Grip Cyl CYL25-AS Top, -BS Bottom Spinner Grip Cyl ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 2560-AS.BS Barrel, Spinner Grip AS-Top/BS-Bott. 5A049A Rod, Spinner Grip 70017 Piston, Spinner Grip 25000 Seal Retainer, Spinner Grip SL Stover Nut 3.4-16, Spinner Grip Cylinder 002-138 Piston Seal, Spinner Grip Cylinder 1870-1250-312B Rod Seal...

  • Page 137: Roller Assembly, Winch

    59R Roller Assembly, Winch 59R Roller Assembly, Winch 136 Drawings...
  • Page 138 59R Roller Assembly, Winch 59R Roller Assembly, Winch ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS H59R-1 Roller Body H59R-2B Roller, Long w Bushing H59R-2A Roller, Short w Bushing H59R-1BZ Axle Shaft, Long H59R-1AZ Axle Shaft, Short 1103K1 Grease Fitting, Straight Drawings 137...

  • Page 139: A11-1Lch Multiplex Connector Assembly

    A11-1LCH Multiplex Connector Assembly A11-1LCH Multiplex Connector Assembly 138 Drawings...
  • Page 140 A11-1LCH Multiplex Connector Assembly A11-1LCH Multiplex Connector Assembly ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 70033 Male Coupler 807512_3.16 x .50lg. Roll Pin 90130A029 Rubber W asher Seal 70031 Panel Nut 70051 Female Coupler 70044 Swivel Nut US-206-S Retainer Ring A27 5.32 x 1.8 PTC Str.

  • Page 141: A11-2Rch Multiplex Connector Assembly

    A11-2RCH Multiplex Connector Assembly A11-2RCH Multiplex Connector Assembly 140 Drawings...
  • Page 142 A11-2RCH Multiplex Connector Assembly A11-2RCH Multiplex Connector Assembly ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 70033 Male Coupler 807512_3.16 x .50lg. Roll Pin 90130A029 Rubber W asher Seal 70031 Panel Nut 70051 Female Coupler 70044 Swivel Nut US-206-S Retainer Ring A27 5.32 x 1.8 PTC Str.

  • Page 143: A11-Lch Multiplex Connector

    A11-LCH Multiplex Connector A11-LCH Multiplex Connector 142 Drawings...
  • Page 144 A11-LCH Multiplex Connector A11-LCH Multiplex Connector ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 70033 Male Coupler 807512_3.16 x .50lg. Roll Pin 90130A029 Rubber W asher Seal 70031 Panel Nut 70051 Female Coupler 70044 Swivel Nut US-206-S Retainer Ring A27 5.32 x 1.8 PTC Str.

  • Page 145: A11-Rch Multiplex Connector

    A11-RCH Multiplex Connector A11-RCH Multiplex Connector 144 Drawings...
  • Page 146 A11-RCH Multiplex Connector A11-RCH Multiplex Connector ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 70033 Male Coupler 807512_3.16 x .50lg. Roll Pin 90130A029 Rubber W asher Seal 70031 Panel Nut 70051 Female Coupler 70044 Swivel Nut US-206-S Retainer Ring A27 5.32 x 1.8 PTC Str.

  • Page 147: A22 On Board Air Filter Assembly

    A22 On Board Air Filter Assembly A22 On Board Air Filter Assembly 146 Drawings...
  • Page 148 A22 On Board Air Filter Assembly A22 On Board Air Filter Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS A22 Top Cover, Air Filter Not Spare part A22 Base Top, Air Filter Not Spare part A22H Base Core, Air Filter A22E Base, Air Filter A22D Gasket, Air Filter A22 Star Spacer, Air Filter...

  • Page 149: H18S Grip Tilt Cylinder Assembly

    H18S Grip Tilt Cylinder Assembly H18S Grip Tilt Cylinder Assembly 148 Drawings...
  • Page 150 H18S Grip Tilt Cylinder Assembly H18S Grip Tilt Cylinder Assembly ITEM NO. QTY. THIS ASSY PART NO./ DESCRIPTION COMMENTS H18S-3 Barrel Assembly H18S-5 Seal Retainer H18S-6 Rod H18S-4 Piston H18S-RK-1 Wear Ring H18S-RK-3 Static Seal 1103K1 Grease Fitting, Straight H18S-RK-4 Seal Backup H18S-RK-5 Rod Seal H18S-RK-6 Rod W iper H18S-RK-2 Piston Seal...

  • Page 151: H25 Hydraulic Filter Assembly

    H25 Hydraulic Filter Assembly H25 Hydraulic Filter Assembly 150 Drawings...
  • Page 152 H25 Hydraulic Filter Assembly H25 Hydraulic Filter Assembly ITEM PART NO./ DESCRIPTION PORT/ DESC. HOSE DESTINATION Hydraulic Filter Body H25RC Indicator Fitting H25A Filter Element H25B Filter Canister 2062-16-12S_16MORB x 12MJIC Fitting 90 H52 Male Quick Disconnect HOS-1_1 MNPTx-12FJICx180.00lg_-16 Hose Pressure Line, Power Unit Right Port, Filter HOS-112G_3.4MNPTx-12FJICx41.00lg_-12 Hose...

  • Page 153: H37S-2 Push Cylinder Assembly

    H37S-2 Push Cylinder Assembly H37S-2 Push Cylinder Assembly 152 Drawings...
  • Page 154 H37S-2 Push Cylinder Assembly H37S-2 Push Cylinder Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 2006-10 B ar rel 2006-12 S ea l Retainer 2006-11 Rod 2006-13 P iston 1870-1250-312B Rod Seal Repair K it 061-H37S -2-RK D-1250 Rod W iper Repair K it 061-H37S -2-RK TPO-24 Piston S eal Repair K it 061-H37S -2-RK...

  • Page 155: 2Gsr Hydraulic Pipe Clamp

    100K-2GSR Hydraulic Pipe Clamp 100K-2GSR Hydraulic Pipe Clamp 154 Drawings...
  • Page 156 100K-2GSR Hydraulic Pipe Clamp 100K-2GSR Hydraulic Pipe Clamp ITEM NO. QUANTITY PART NUMBER DESCRIPTION 20045A-10 MOUNT P LATE WELDMENT 20045A-15 JAW HOLDERARM W ELDMENT THRUST BEARING ASSEMBLY 20210 ROLLER ASSEMBLY 20045A-2 BUSHING, BRONZE 806542-1 3/4-16 x 4.50L 806523 3/4-16 FLEX NUT (31FK1216) 1103K1 GREASE FITTING, STRAIGHT PRP568-229...

  • Page 157: 2Gsr H18 Top Grip Cylinder

    100K-2GSR H18 Top Grip Cylinder 100K-2GSR H18 Top Grip Cylinder 156 Drawings...
  • Page 158 100K-2GSR H18 Top Grip Cylinder 100K-2GSR H18 Top Grip Cylinder ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 4E550A Grip Cylinder Tube 5A223A Rod 74005 Rod Head 73384 Piston 32172 W ear Ring 10323 U Cup Seal 14251 Cap Seal 14252 O Ring 10005 Rod W iper 10042 O Ring 20010 Lock Nut...

  • Page 159: 2Gsr Torque Manifold

    100K-2GSR Torque Manifold 100K-2GSR Torque Manifold 158 Drawings...
  • Page 160 100K-2GSR Torque Manifold 100K-2GSR Torque Manifold ITEM PART NO./ DESCRIPTION PORT/ DESC. HOSE DESTINATION 20222 Torque Control Block, Modification J55A Torque Control Valve Assembly CXGD-XBN Check Valve 900598-6S_MORB Plug 2062-12-10S_12MORB x 10MJIC Fitting 90 HOS-6A_-10FJICx-10FJICx87.00lg. Hose Piston-Torque Cylinder 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel 30113 Orifice Fitting 2081-4-2S 1.4 x 1.8 H.P.

  • Page 161: 2Gsr Gage Manifold

    100K-2GSR Gage Manifold 100K-2GSR Gage Manifold 160 Drawings...
  • Page 162 100K-2GSR Gage Manifold 100K-2GSR Gage Manifold ITEM PART NO./ DESCRIPTION HOSE DESTINATION COMMENTS 20275 Gage Manifold 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel 2084-2S-3.4 Nipple, Hydraulic Plated H40F Hydraulic Q.D. Socket HOS-32_1.8MNPTx1.8MNPTx17.00lg_1.8 Hose Gage H40M Hydraulic Q.D. Plug JHOS-OIL 1.8MNPTx1.8MNPTx83lg_1.8 Hose Top Port, Torque Cyl.

  • Page 163: 2Gsr Winch Assembly

    100K-2GSR Winch Assembly 100K-2GSR Winch Assembly 162 Drawings...
  • Page 164 100K-2GSR Winch Assembly 100K-2GSR Winch Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 061-W202-2-25 Worm Shaft 061-W203-2-25 Bronze Gear 061-W204 Drum 061-W206 Gear Case Cover 061-W207-K Yoke Kit 061-W208 End Bearing 061-W210-K Gear Case Cover Gasket Kit 061-W213 Spring 061-W214 Friction Block 061-W216 Oil Seal 061-W217 Key 061-W218 Drum Shaft...

  • Page 165: 031-24625 Reducer Gear Box

    031-24625 Reducer Gear Box 031-24625 Reducer Gear Box 164 Drawings...
  • Page 166 031-24625 Reducer Gear Box 031-24625 Reducer Gear Box ITEM QUANTITY PART NAME QTY PER UNIT 031-R01 Cap Screw 031-R02 Shaft Seal 031-R03 Seal Carrier 031-R04 Back-up Ring 031-R05 Quad Ring 031-R06 "O" Ring 031-24707 Output Shaft 031-R08 Thrust Washer 031-R09 Retainer Ring 031-R10/16 Cone...
  • Page 167 166 Drawings...
  • Page 168 Drawings 167...
  • Page 169 168 Drawings...
  • Page 170 Drawings 169...
  • Page 171 170 Drawings...
  • Page 172 Drawings 171...
  • Page 173 172 Drawings...
  • Page 174 Drawings 173...
  • Page 175 174 Drawings...
  • Page 176 Drawings 175...
  • Page 177 176 Drawings...
  • Page 178 Drawings 177...
  • Page 179 178 Drawings...
  • Page 180 Drawings 179...
  • Page 181 180 Drawings...
  • Page 182 Drawings 181...
  • Page 183 182 Drawings...
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  • Page 185 184 Drawings...
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  • Page 187 186 Drawings...
  • Page 188 Drawings 187...
  • Page 189 188 Drawings...
  • Page 190 Drawings 189...
  • Page 191 Notes Notes 190 Drawings...
  • Page 192 Maintenance Schedule Maintenance Schedule HAWK INDUSTRIES, INC. HAWKJAW® RECOMMENDED MAINTENANCE CHECKLIST Hawkjaw S/N: _____________________ Rig Name:______________________ Maintenance Check Date:____________ Pipe Size:______________________ A TICK SHOWN IN THE CLEAR CELLS, WILL INDICATE THE ITEM WAS FOUND TO BE ACCEPTABLE PLACE A TICK IN THE APPROPRIATE BOX ON THE RIGHT...

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