Abt -AEC Assembly Instructions Manual

For pl 71, vw touareg 4,2 tdi

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Assembly
instructions
ABT-AEC for PL 71
VW Touareg 4,2 TDI
Version 25.09.2013

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Summary of Contents for Abt ABT-AEC

  • Page 1 Assembly instructions ABT-AEC for PL 71 VW Touareg 4,2 TDI • Version 25.09.2013...
  • Page 2 Please follow the manufacturer´s instructions to resolve errors. After the rectification it is necessary to once again take a test drive of minimum 30 km. Install the ABT AEC only into vehicles which are error-free at the time of installation! p. 2/19...
  • Page 3: Table Of Contents

    REPARATIONS AT THE VEHICLE ............9 BRACKET AEC ........10 NSTALLATION OF THE ............15 OMPLETION ´ ......16 VERALL VIEW PASSENGER S SIDE ´ ........17 VERALL VIEW DRIVER S SIDE ............18 ARNING LAMPS Abt Sportsline GmbH p. 3/19...
  • Page 4: Information About Electrical Consumption

    This bridge adapter can be purchased separately. While staying in countries with bad fuel quality we also recommend the usage of the bridge adapter. p. 4/19 Abt Sportsline GmbH...
  • Page 5: Scope Of Delivery

    ABT-AEC PL 71 (4,2 TDI) 2. Scope of delivery Please check for completeness of delivery before starting the installation. In case the delivery is incomplete, please contact our service team at ABT Sportsline. amount picture description ABT Engine Control Wiring harness „ABT Power“...
  • Page 6 Assembly Instructions ABT-AEC PL 71 (4,2 TDI) ABT service book Cable tie Retaining clip 12 mm Lens head screw M5 x 6 Spring ring M5 Plastic washer nut p. 6/19 Abt Sportsline GmbH...
  • Page 7 Assembly Instructions ABT-AEC PL 71 (4,2 TDI) bracket AEC Abt Sportsline GmbH p. 7/19...
  • Page 8: Preparations At The Vehicle

    Remove the marked screw. The screw is needed for the re- installation. Attention while working on the plus terminal. If necessary disconnect the battery. p. 8/19 Abt Sportsline GmbH...
  • Page 9: Aec Bracket

    Assembly Instructions ABT-AEC PL 71 (4,2 TDI) 4. AEC bracket Attach the AEC with the clamps, screws M5 x 6 and spring rings to the bracket. Abt Sportsline GmbH p. 9/19...
  • Page 10: Installation Of The Aec

    PL 71 (4,2 TDI) 5. Installation of the AEC Fix the AEC bracket on the marked hold points. Attention while working on the plus terminal. If necessary disconnect the battery. Fix the bracket as shown in the picture. p. 10/19 Abt Sportsline GmbH...
  • Page 11 If necessary disconnect the battery. Connect the arm on the partition panel with a plastic washer nut. Connect the arm between the engine and the carbody with a plastic washer nut. Beware of hot engine. Abt Sportsline GmbH p. 11/19...
  • Page 12 Assembly Instructions ABT-AEC PL 71 (4,2 TDI) Disconnect the external ecu from the original wiring harness (see arrow). Connect the ABT wiring harness with the ecu. Connect the male multipont connector of the ABT wiring harness with the original wiring harness.
  • Page 13 Assembly Instructions ABT-AEC PL 71 (4,2 TDI) View of the driver´s side Replace the cellular rubber on the original place. The ABT wiring harness is among the cellular rubber. Connect the ABT wiring harness with the AEC. Fix the wiring harness on the AEC bracket.
  • Page 14 PL 71 (4,2 TDI) Disconnect the brown connector between the engine and the partition panel. The ABT wiring harness has the same connector as an extension. Lay and fix the extension like in the picture. Connect the extension with the...
  • Page 15: Completion

    Read out the error memory and delete it if necessary. Start the engine. Take a test drive. Attach the sticker "Abt Power" to the engine cover and the information sticker to the lock carrier. Hint: The AEC can be left built in for manufacturer service updates. The communication with the tester is not affected by the AEC.
  • Page 16: Verall View Passengers Side

    Assembly Instructions ABT-AEC PL 71 (4,2 TDI) 7. Overall view passenger´s side p. 16/19 Abt Sportsline GmbH...
  • Page 17: Verall View Drivers Side

    Assembly Instructions ABT-AEC PL 71 (4,2 TDI) 8. Overall view driver´s side Abt Sportsline GmbH p. 17/19...
  • Page 18: Warning Lamps

    Assembly Instructions ABT-AEC PL 71 (4,2 TDI) 9. Warning lamps Malfunktion Indicator Lamp (MIL) Electronic Power Control (EPC) Control lamp „Preheat“ p. 18/19 Abt Sportsline GmbH...
  • Page 19 ABT Sportsline GmbH Johann-Abt-Str. 2 D-87437 Kempten / Allgäu Tel.: +49 (0)831 / 5 71 40-0 Fax: +49 (0)831 / 7 26 66 info@abt-sportsline.de www.abt-sportsline.de p. 19/19 Abt Sportsline GmbH...

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