Headsight TRUESIGHT 2 Installation & Operation Manual

Headsight TRUESIGHT 2 Installation & Operation Manual

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TRUESIGHT
TRUESIGHT
INSTALLATION & OPERATION MANUAL
REMOTE
REMOTE
DISPLAY
DISPLAY
09050703c
HEADSIGHT.COM | 574.546.5022
2 2
® ®

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Summary of Contents for Headsight TRUESIGHT 2

  • Page 1 TRUESIGHT TRUESIGHT ® ® INSTALLATION & OPERATION MANUAL REMOTE REMOTE DISPLAY DISPLAY 09050703c HEADSIGHT.COM | 574.546.5022...
  • Page 3 This icon designates an important instruction. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight.com. Disclaimers HEADSIGHT, HORIZON, PINPOINT, FORESIGHT, FEATHERSIGHT, TRUESENSE, TERRAHAWK, INSIGHT, the Headsight logo, the Horizon logo, and Terrahawk logo are trademarks of Headsight, Inc.
  • Page 4: Table Of Contents

    Table of Contents Installation�������������������������������������������������������������������������������� Identify the Components ������������������������������������������������������������������������02 Remote Display Wiring �������������������������������������������������������������������������03 Remotecontroller������������������������������������������������������������������������ Calibration�������������������������������������������������������������������������������� Initial Truesight Setup �������������������������������������������������������������������������04 ® Accessing Calibration From Menus ��������������������������������������������������������������05 Wheel Angle Sensor Calibration �����������������������������������������������������������������05 Auto Deadzone Calibration ����������������������������������������������������������������������06 Auto Engage Sensor Calibration �����������������������������������������������������������������07 Bump Centering ��������������������������������������������������������������������������������07 Settings �����������������������������������������������������������������������������������...
  • Page 5 I/O>Safeties������������������������������������������������������������������������������ I/O>ATEngage=0.00V�������������������������������������������������������������������� I/O>MotorL/R ��������������������������������������������������������������������������� I/O>ValveL/R���������������������������������������������������������������������������� I/O>LastDisengage � ����������������������������������������������������������������������� Error Codes ������������������������������������������������������������������������������������� AccessingCodes�������������������������������������������������������������������������� ClearingCodes��������������������������������������������������������������������������� Steering Test ������������������������������������������������������������������������������������28 Diagnostics�������������������������������������������������������������������������������� Troubleshooting Overview �����������������������������������������������������������������������30 Troubleshooting—Sensors and Harnesses ��������������������������������������������������������� Troubleshooting by Symptom �������������������������������������������������������������������32 Troubleshooting by Truesight 2 Error Codes �����������������������������������������������������34 Statement of Limited Warranty �����������������������������������������������������������������39...
  • Page 6 This Page Is Intentionally Left Blank...
  • Page 7: Installation

    Installation Before working on combine or under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Set combine parking brake. 4. Turn off combine and remove key from ignition. 5.
  • Page 8: Identify The Components

    Identify the Components 1. Remote controller • TS-Remote • Mount kit...
  • Page 9: Remote Display Wiring

    Remote Display Wiring Remote controller 1. Connect the remote controller to Y731 on main trunk harness • 4 pin Deutsch 2. Mount controller for ease of operation • For all CIH Common Cabs, use provided mounting bracket as pictured below •...
  • Page 10: Calibration

    Calibration Initial Truesight Setup ® The first time that Truesight is powered up, it will ask a series of questions. Choose the appropriate choice or follow the instruction given. 1. The initial startup screen is: TRUESIGHT V1.00R • Press enter V1.00B 2.
  • Page 11: Accessing Calibration From Menus

    Accessing Calibration From Menus Truesight will automatically access calibrations after completion of initial setup is complete. 1. Push escape from run screen Main>Calibrate 2. Turn scroll knob to Main>>Calibrate • Press enter 3. Turn scroll knob to Calibrate>>desired calibration Cal>Center Bump •...
  • Page 12: Auto Deadzone Calibration

    Auto Deadzone Calibration The Auto Dead Zone calibration allows Truesight to automatically detect the minium voltage outputs that will cause the valve or motor to turn the wheels. 1. To calibrate go to >>Calibration>>Auto Detect DZ Cal>Auto Detect DZ • Park in a generally level area 2.
  • Page 13: Auto Engage Sensor Calibration

    Auto Engage Sensor Calibration The Auto-Engage sensor calibration learns a feederhouse position at which to engage Truesight. When the header passes below the chosen height, Truesight will delay a short time and then begin steering. (see Auto-Engage Delay in the Settings section of this manual) 1.
  • Page 14: Settings

    Settings Properly setting the Truesight™ system is essential to having responsive row guidance control. You should become very familiar with the steps in this section. Access Settings 1. Push escape from run screen. Main>Setup 2. Turn scroll knob to Main>>Setup. •...
  • Page 15: TiltRange(Default=20)

    1. To change this setting go to >>Setup>>Range in menu. Setup>Range = 40 • Press enter 2. Turn scroll knob to “desired value”. • Press enter 3. Push escape till returned to run screen. Tilt range (Default = 20) The Tilt Range setting allows Truesight to automatically ‘bump’ the combine up a slope to compensate for the natural tendency of the combine to slide down.
  • Page 16: RightDeadzone(Default=CalibratedValue,0IfNotCalibrated)

    Auxiliary Engage The Auxiliary Engage setting allows the auxiliary (foot) switch type to be chosen. If you choose to use the Headsight provided footswitch – choose “Default”. If you do not wish to use any auxiliary switch – choose “Off”.
  • Page 17: AlertTimer

    Alert Timer The Alert Timer allows the operator to have an audible alert sound at a preset time after the engagement of Truesight. The setting ranges from off to 20 minutes in 30 second intervals. 1. To change this setting go to >>Setup>>Alert Timer in menu. Setup>Alert Timer •...
  • Page 18: Deadband(Default=8)

    Deadband (Default = 8) The Deadband setting adjusts the maximum swing of the crop sensor before Truesight issues a steer command. Decrease the Deadband if: • The system wanders in the row without even trying to turn the wheels. Increase the Deadband if: •...
  • Page 19: Auto-EngageDelay(Default=2.5Sec)

    Auto-Engage Delay (Default = 2.5 sec) The Auto-Engage Delay adjusts the time delay between when the operator lowers the header and Truesight engages when using the Auto-Engage feature. The delay period starts when the feederhouse lowers below the setpoint chosen in the Auto-Engage calibration. The delay allows the operator a few seconds to manually guide the machine to the beginning of the row at the headland.
  • Page 20: SpeedSelect(Default=Gps)

    Speed Select (Default = GPS) Speed Select is a Safety Feature of Truesight, disable at your own risk! The Speed Select setting properly configures Truesight to read the speed sensor. If the Speed Select is set to “OFF”, the minimum and maximum speed limits to engage Truesight will be disabled. If you wish to allow the min and max speed limits, choose the option that best matches your combine.
  • Page 21: FineControl(Default=0)

    Fine Control (Default = 0) The Fine Control setting is a control used on systems with fast hydraulics to help smooth out the transition when it tries to just start to turn the wheels. This setting is normally unnecessary for systems with steering motors and AccuGuide valves, but a value of 30-40 is recommend for aftermarket steering valve systems.
  • Page 23: Operation

    Operation Requirements for Operation Turn off TrueSight 2 Remote before entering roadway! Five requirements must be met before the Truesight 2 system will engage: 1. Seat switch safety must have contact • Operator must be sitting in seat to engage system 2.
  • Page 24: Bump Steer

    Bump Steer • Turn scroll knob clockwise to shift machine to right • Turn scroll knob counter clockwise to shift machine to left...
  • Page 25: Overview

    Overview Truesight Navigation ® How to Navigate There are four controls on the Truesight remote: 1. Steering Wheel Button • Tapping this button engages/disengages Truesight • Holding this button for more than 3 seconds enables/disables the Auto-Engage feature 2. Red X (Escape Command) •...
  • Page 26: TruesightBaseLed

    Truesight Base LED Not connected to remote but has power Green LED will stay on and have a little “blip” every 3 second: • Normal Operation • Connected to Remote Yellow LED blinks fast (approx. every 0.1 sec): • Loading data from USB Truesight Remote LED Truesight Engaged...
  • Page 27: Updating Software

    • Press accept on VT (Update Firmware) to start software update. 5. Wait until Truesight 2 unit has a green indicator light (should be no longer than 5 min) • If you have Truesight Remote Display attached, power cycle Truesight Remote Display unit.
  • Page 28: UpdatingTruesightRemoteDisplayWithSdCard(2GbOrLess)

    • V1.00B Software versions should match between Truesight 2 Base (B) and Truesight Remote Display (R) when both are updated. 6. Remove SD card and reinstall the cover on the remote. 7. Follow Initial Truesight Setup and Calibration instructions of manual.
  • Page 29: Menu Layout

    Clear Errors • Fine Control • System Select About Truesight • Curve Range • Hardware • Software • Calibrate Headsight • • Box Timers Center Bump • • Bootload Base Wheel Angle • • Reset Defaults Auto Engage Height •...
  • Page 30: Advanced Information

    Theory of Operation Truesight 2 systems use a single Hall Effect crop sensor assembly mounted on the head to sense the corn rows and return a voltage to the combine (1-4 volt output). If centered in the row, the crop sensor output voltage should be 2.5 volts;...
  • Page 31: Accessing Diagnostics

    Accessing Diagnostics 1. Push escape from main screen. Main>Diagnostics 2. Turn scroll knob to Main>>Diagnostics. • Press enter 3. Turn scroll knob to Diag>>Inputs/Outputs. Main>Inputs/Outputs • Press enter 4. Turn scroll knob to “desired Input/Output”. • Press enter Viewing Diagonostics I/O>Crop= 0.00V •...
  • Page 32: I/O>Tilt=0.00V

    I/O>Tilt= 0.00V • Combine tilt voltage I/O>Til t= 0.00V • 2.5V centered 1-4v range • 1 volt when fully tilted one way • 4 volts when fully tilted other way • To view, go to Accessing Diagnostic section of manual I/O>Steering Wheel= 0 •...
  • Page 33: I/O>LastDisengage

    I/O>Last Disengage • None • I/O>Last Disengage Auto engage • None Steering Wheel • Speed out of range • To view, go to Accessing Diagnostic section of manual Error Codes Accessing Codes 1. Push escape from run screen Main>Diagnostics 2. Turn scroll knob to Main>>Diagnostics •...
  • Page 34: Steering Test

    Steering Test Must be in Operator Seat to proceed with Steering Test. 1. Push escape from run screen Main>Diagnostics 2. Turn scroll knob to Main>>Diagnostics • Press enter 3. Turn scroll knob to Diag>>Steering Test Diag>Steering Test • Press enter •...
  • Page 36: Diagnostics

    Diagnostics Before working on combine or under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5.
  • Page 37: Troubleshooting-Sensors And Harnesses

    All of the above are correct Harness & combine connections pass test. If you have a Headsight Sensor tester, Verify sensor is connected to extension If sensor cannot be adjusted to achieve use it to test the sensor. For all other:...
  • Page 38: Troubleshooting By Symptom

    Troubleshooting by Symptom Nearly every problem with the Truesight 2 may be resolved by one of the following simple steps: • Make sure each sensor meets the basic requirements discussed above • Properly calibrate Truesight system • Enable Truesight •...
  • Page 39 Symptom Problem Solution When system is engaged, it steers fully Wheel Angle Sensor linkage broken or Correct or replace broken or incorrectly to the right or left installed incorrectly (visually inspect installed parts wheel angle sensor and installation based on the manual) Wheel Angle Calibration not done Go to>>Cal>>Wheel Angle and complete correctly...
  • Page 40: Troubleshooting By Truesight 2 Error Codes

    Troubleshooting by Truesight 2 Error Codes Error Code Problem Solution The Wheel Angle calibration has not Go to >>Cal>>Wheel Angle, and redo Wheel Angle Calibration Incomplete been completed. calibration The crop sensor voltage remains stuck Switch wires A & C in the harness that connects to the crop sensor to reverse Crop Sensor >...
  • Page 41 Error Code Problem Solution The wheel angle voltage remains stuck Switch wires A & C in the harness that connects to the wheel angle sensor to Wheel Angle Sensor > ± volts when the wheel reverse polarity. angle sensor is moved. Description: The wheel angle voltage remains stuck The signal wire (B) may be shorted...
  • Page 42 GPS receiver defective or disconnected Make sure GPS receiver is plugged in to Truesight through the GPS receiver and wiring is good provided by Headsight. If Truesight is engaged and combine ground speed is not in the range of mph, it will automatically disengage for safety.
  • Page 43 Error Code Problem Solution Encoder has not yet sensed location Turn steering wheel full turns The wrong steering system Select the correct steering system Encoder Not Detected: is selected. To check go to >>Setup>>Settings>>System Description: The first time Truesight is engaged after Bad connection in harness See “”ER or ER...
  • Page 44 This Page Is Intentionally Left Blank...
  • Page 45: Statement Of Limited Warranty

    • Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be returned to Headsight, Inc. for inspection.
  • Page 46 574.546.5022 • 574.546.5760 4845 3B Rd • Bremen, IN 46506 info@headsight.com www.headsight.com...

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