Summary of Contents for Intrepid Control Systems RAD-Galaxy
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Multi Active Tap, Media Converter and Network Interface for Automotive Ethernet and CAN FD User’s Guide Version 1.2 - November 28, 2017 Intrepid Control Systems, Inc. 31601 Research Park Drive Madison Heights, MI 48071 USA (ph) +1-586-731-7950 (fax) +1-586-731-2274 www.intrepidcs.com...
FIRE/RED J1939 Cable Connector Pinouts and Signal Mapping ..........91 neoVI FIRE 2 OBD Cable with DoIP Support Connector Pinouts and Signal Mapping ......93 Signal Flow Map for Attachment of RAD-Galaxy Ethernet Cable Adapter and neoVI FIRE 2 Ethernet Cable Adapter ..........................96 Version 1.2 - November 28, 2017...
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RAD-Galaxy User’s Guide Signal Flow Map for Attachment of RAD-Galaxy Ethernet Cable Adapter and neoVI FIRE 2 OBD Cable with DoIP Support .......................... 98 Support Contact Information ........................ICS United States Headquarters ......................99 7.2 ICS International Offices .......................... 99 Version 1.2 - November 28, 2017...
Introduction and Overview Introduction Thank you for purchasing an Intrepid Control Systems RAD-Galaxy multi active tap and media converter for Automotive Ethernet (AE). The RAD-Galaxy allows you to seamlessly monitor communications between 6 IEEE 802.3 100BASE-T1 Ethernet nodes and a switch, or between 6 pairs of nodes.
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Automotive Ethernet poster. Figure 1: Contents of the RAD-Galaxy Package. Top, various cables in plastic wrappers; lower left, the Nano MQS plug housings and contacts in bubble wrap; lower center, the RAD-Galaxy device and software/driver CD.
6 active taps. These can be interposed between 6 pairs of BroadR-Reach nodes, or 6 nodes and 6 switch ports. The Gigabit Ethernet port of the RAD-Galaxy is connected to a laptop PC or similar conventional Ethernet device.
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PC, so it can be viewed and analyzed within Vehicle Spy. The interface provided by the RAD-Galaxy is full-duplex and bidirectional. This means that in addition to using the PC to monitor messages sent by the Automotive Ethernet nodes attached to it, you can create and send custom messages from the PC to the nodes as well.
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Automotive Ethernet nodes 1 to 6 were directly connected to the switch at top left. Each connection was broken and the pairs connected to the appropriate ports on the RAD-Galaxy (black lines). Every transmission continues to be sent to its prior destination (blue arrow lines following the physical connections and the “virtual”...
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Figure 3: Using the RAD-Galaxy as an Active Tap Between AE Node Pairs. In this application, 12 nodes were formerly connected to each other in pairs: Node 1 to Node 2, Node 3 to Node 4, and so on. The RAD-Galaxy has been inserted between each pair, allowing the pair connections to continue in virtual fashion (gray connecting lines) while allowing all traffic to be monitored by the PC, and additional messages from the PC to be sent to the nodes.
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Node 4 Node 12 Figure 4: Using the RAD-Galaxy as a Media Converter. The RAD-Galaxy allows a PC to interact with up to 12 Automotive Ethernet nodes. Each node can send to the PC, and vice-versa, simultaneously. Mixed Topology Operation If the RAD-Galaxy is in active tap configuration, it is possible to connect a node to only one of the two connections of any of its six pairs.
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Timestamping and Frame Wrapping The RAD-Galaxy records the time that each message is received on any of its Automotive Ethernet ports. This hardware-level timestamp is then transmitted in a special wrapper frame over its conventional Ethernet links, encapsulating the original message. The wrapper frame contains its own Ethernet header and Frame Check Sequence (FCS) field, along with an extra header containing information specific to the RAD-Galaxy.
ECUs. Standalone Logging The RAD-Galaxy can be used both as a bench tool and as a standalone logger. Vehicle Spy’s powerful logging features allow you to easily describe exactly what data you want to record, and then automatically generate the appropriate CoreMini scripts for download to the RAD- Galaxy. You can install the device in a vehicle for independent capture and filtering of up to 128...
Automotive Ethernet networks. To give you an idea of how much you can do with the RAD-Galaxy, here’s a summary of the device’s most important design, construction, operational and performance features.
• Logged data quantity limited only by the size of the installed SD card. Hardware and Software Requirements You will need a small amount of support hardware to make use of your RAD-Galaxy: • A vehicle network, either within an actual vehicle or in a test bench environment.
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RAD-Galaxy User’s Guide The only software needed to make full use of your RAD-Galaxy is Intrepid’s Vehicle Spy Professional, which is included with the product. Installation instructions can be found in Chapter 3. Please refer to the Vehicle Spy documentation for its more specific PC hardware and operating system requirements and recommendations. Note, however, that Vehicle Spy will run on most modern Windows-based PCs.
RAD-Galaxy User’s Guide A Tour of RAD-Galaxy Hardware Let’s now take a quick tour of the RAD-Galaxy. We’ll examine the device from all sides, showing its external components and explaining what each does. This will help you become more familiar with the unit so you can more easily set up, configure and use it. Like many Intrepid products, the RAD-Galaxy is designed so that all of its connectors are located on its sides, making the device easier to use in cramped quarters.
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The bottom of the RAD-Galaxy contains useful reference information, including the device serial number, pinouts of its HD-26 and Nano MQS BroadR-Reach connectors, and Intrepid’s contact information (Figure 8). Pinouts for all RAD-Galaxy connectors and cables can be found in Chapter 6.
Figure 8: RAD-Galaxy Bottom View Showing Connector Pinouts. Left Side Indicators and Connectors The left side of the RAD-Galaxy contains several components: a set of USB connectors, a pair of RJ-45 Ethernet jacks, two LED arrays and a covered slot for the device’s SD card (Figure 9).
12-LED 100BASE-T1 (BroadR-Reach) Link/Activity LED Array On the right is a set of 12 green LEDs arranged in a 4x3 matrix and labeled from 1 to 12. Each LED lights up solid to indicate that the corresponding 100BASE-T1 channel in the RAD-Galaxy has made a connection to another node. While a connection is active the LED will flash, with the flash speed proportional to the rate at which data is being transferred.
Nano MQS socket plugs and crimp contacts. Each connector interfaces 3 pairs (6 channels) of Automotive Ethernet to the RAD-Galaxy. The channels and pairs are distributed as follows: • Connector 1: Pair 1 (Channels 1+2), Pair 4 (Channels 6+7), Pair 6 (Channels 11+12).
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RAD-Galaxy’s HD-26M connector, these Ethernet signals do not go through it; this is discussed further in Section 3.3. DC input power is provided to the RAD-Galaxy through this cable, carried on pin 19 of the HD- 26F and HD-26M connectors.
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Adapter. The other three connectors are used as follows: • DB-25M: The primary connection to conventional (non-Ethernet) vehicle networks, and the source of DC power to the RAD-Galaxy. This connector can also be used to attach an OBD-II cable if needed.
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RAD-Galaxy. Section 3.3 contains hookup diagrams that show you how these cables fit together, as well as step-by-step instructions for connecting them to the RAD-Galaxy and your vehicle or bench. neoVI-OBD-1 Cable This cable, which has a red OBD-II connector, is used primarily for General Motors vehicles. It can be seen in Figure 13.
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Figure 16: neoVI FIRE/RED J1939 Cable. neoVI FIRE 2 OBD Cable with DoIP Support This special cable attaches to the HD-26M connector on the RAD-Galaxy Ethernet Cable Adapter in place of the regular neoVI FIRE 2 Ethernet Cable Adapter. It contains DB-25M and...
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RAD-Galaxy is 2177367-3, while the matching female plugs (supplied) are TE Connectivity part number 2177588-1. The crimp contacts that fit into the plugs are TE part number 2-2112449-1; 28 of these are provided with the RAD-Galaxy (the 24 required for the 12 channels, plus 4 spares).
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Figure 18: Nano MQS Plug with Attached Cables. Ethernet Cables Two standard Ethernet cables are provided to connect the RAD-Galaxy to the PC and to the DoIP jack on the RAD Galaxy Ethernet Cable Adapter. You will need to provide a third Ethernet cable of the appropriate length to connect to your vehicle or bench for DoIP use, if required by your application.
RAD-Galaxy User’s Guide Hardware and Software Setup In this chapter we will explain the steps necessary to set up your RAD-Galaxy to work with vehicle networks. This will include explaining how to install the required software and drivers, connect cables between the RAD-Galaxy and your vehicle networks, and link the unit to a PC.
16. Exit the Setup Wizard: Click Congratulations, you’re done! Driver and API Support File Installation and Setup If you plan to use the RAD-Galaxy without Vehicle Spy 3, you will need to install drivers and support files to allow the hardware to be accessed via its API. Please follow the steps below. All of these files are installed automatically with Vehicle Spy 3, so if you followed the instructions in Section 3.1, you can skip the directions here.
RAD-Galaxy User’s Guide Hardware Hookup Diagrams The hookup diagrams below show you at a glance how to physically connect your RAD-Galaxy to vehicle networks and your PC. There are three possible configurations depending on which OBD cable you are using, if any. Basic Hardware Hookup Diagram (No OBD Cable) Figure 44 illustrates the basic hookup of components for the RAD-Galaxy without an OBD cable.
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BR 1 BR 2 Figure 45: RAD-Galaxy Hookup Diagram with OBD (Most OBD Cables). OBD Hardware Hookup Diagram (neoVI FIRE 2 OBD Cable with DoIP Support) As mentioned earlier in the manual, when the neoVI FIRE 2 OBD Cable with DoIP Support is used it replaces the neoVI FIRE 2 Ethernet Cable Adapter.
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Figure 46: RAD-Galaxy Hookup Diagram with OBD (neoVI FIRE 2 OBD Cable with DoIP Support). Vehicle Network DoIP Ethernet Data Paths A special path is used for the DoIP Ethernet connection on the RAD-Galaxy. It passes through the neoVI FIRE 2 Ethernet Cable Adapter (or neoVI FIRE 2 OBD Cable with DoIP Support if that is being used) and the RAD-Galaxy Ethernet Cable Adapter. However, data flows into and...
Conventional Vehicle Network and Power Connections Let’s start our hardware connections by attaching the conventional vehicle network cables to the RAD-Galaxy and our vehicle networks. This will also power up the device, since power input is provided via the HD-26M conventional vehicle network connector.
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RAD-Galaxy User’s Guide Figure 50: Connecting the neoVI FIRE 2 Ethernet Cable Adapter to the RAD-Galaxy Ethernet Cable Adapter. (Optional) Attach the DB-25F Connector of the OBD Cable to the neoVI FIRE 2 Ethernet Cable Adapter: If you are using an OBD cable other than the neoVI FIRE 2 OBD Cable with DoIP Support, attach its DB-25 connector to the mating connector on the neoVI FIRE 2 Ethernet Cable Adapter (which you connected in Step 2).
Nano MQS cable assemblies to your vehicle network. The exact means of doing this will depend on how the wires are terminated. If you are planning to use the RAD-Galaxy as an active tap, remember to interpose the RAD- Galaxy connections between node and switch, or between two nodes, using matched pairs: 1+2, 3+4, 5+8, 7+6, 9+10 or 11+12.
The RAD-Galaxy should now be fully connected to your vehicle or bench network. PC Connection Now we will connect the RAD-Galaxy to the PC. Since all data is conveyed over the same Ethernet link, this is actually very simple. Note: The RAD-Galaxy was designed to be connected directly to a PC Ethernet port.
Explorer, or remain online and return to Vehicle Spy. Starting neoVI Explorer as a Standalone Program If you want to work with your RAD-Galaxy without opening Vehicle Spy, you can launch neoVI Explorer directly. Open the Start Menu, navigate to the IntrepidCS folder, then under the Vehicle Spy 3 subfolder, select neoVI Explorer (Figure 54).
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Connecting to the RAD-Galaxy When neoVI Explorer loads, it will start up with the first hardware device it can find selected in the menu pane on the left. You should see your RAD-Galaxy listed here, along with its serial number, which begins with “RG”. If you don’t see the RAD-Galaxy, but do see other Intrepid devices, be sure to scroll down to look for it. If it is still not visible, this means its drivers have not been installed correctly, it is not powered properly, or it is not connected to the PC’s...
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RAD-Galaxy User’s Guide To manage your RAD-Galaxy, click on its entry in the navigation pane (if it is not already highlighted) and then press the Connect button. After successfully connecting to the device, you will see a “thumbs up” icon next to the device’s name, and checkmarks will appear next to currently-enabled networks in the explorer area on the left.
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This is an informational page that shows which firmware versions are available in this version of neoVI Explorer for various Intrepid products. Some devices have multiple firmware programs that control different aspects of their operation; in the case of the RAD-Galaxy, there is only one, called ZynQ Core. You normally won’t need to look in this area, because as we’ll see in Section , neoVI Explorer shows you the current and available firmware versions for your RAD-Galaxy when you connect to it.
• A current readout of the RAD-Galaxy’s real-time clock. Figure 60: neoVI Explorer RAD-Galaxy General Settings This information can be displayed again at any time by clicking the RAD-Galaxy’s name in the explorer navigation window, or the General Settings entry immediately below it.
PC. Product Details This is an informational area that provides technical data on the RAD-Galaxy’s hardware and internal setup. You will generally only need this if requested by Intrepid in order to facilitate support or troubleshooting.
Check this box to enable ISO-compliant CAN FD operation. Selectable CAN Networks The 7th and 8th of the RAD-Galaxy’s CAN channels are user-selectable: they can be set as additional High Speed (dual wire) CAN channels (HS CAN6 and HS CAN7) or as Single Wire CAN channels (SW CAN and SW CAN 2).
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This is present only when the parameter above is set to Tap. It is reserved for future functionality and currently does not affect the operation of the device. (Note specifically that this does not cause the RAD-Galaxy to behave as an Ethernet switch.) OP (BR) ETH1 - OP (BR) ETH12 Each of these entries contains the same parameters and controls the corresponding 100BASE-T1 channel on the RAD-Galaxy (Figure 68).
This area provides more options for controlling the enabling and disabling of individual networks within the RAD-Galaxy (Figure 69). The main display contains a scrollable list with checkboxes that can be set or unset to enable or disable each network. These are equivalent to the Enable checkboxes found in the parameter areas for the corresponding networks.
Core Feature Operation Now that we have completed installing and configuring our hardware and software, we are ready to use the RAD-Galaxy. As discussed at the start of this guide, you can do a lot with this little box, and in this chapter we show you just some of the unit’s many applications.
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To actively tap this communication, we disconnect the client and server nodes from each other, and then attach the client node to BroadR-Reach channel 1 of the RAD-Galaxy and the server node to BroadR-Reach channel 2. We could of course do this the opposite way (client to channel 2 and server to channel 1) and it would work the same.
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Set Network Filters: In the left hand column, click in the boxes next to OP (BR) ETH01 and OP (BR) ETH02 so that a checkmark appears for each. You should now see only the messages on RAD-Galaxy channels 1 and 2, arriving in pairs (Figure 71).
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The server only transmits when it is responds to client requests it receives. The fact that this continues to happen with the RAD-Galaxy tap in place demonstrates that messages are still being sent between the two nodes even as they are copied over to Vehicle Spy.
RAD-Galaxy User’s Guide Figure 73: Decoding Tapped Message Traffic in Vehicle Spy with the RAD-Galaxy. Transmitting to a Node on a Tapped Ethernet Link The RAD-Galaxy not only allows you to monitor the two-way traffic on a link that it is tapping, but to participate in the discussion by transmitting to either of the nodes. We’ll now continue with the example from the previous section, extending it by creating a custom message within Vehicle Spy that we’ll send to the device acting as a server.
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Copy the Client Request Message: Click on the Client Request message, then right- click it and select “Copy” from the context menu that appears. Select RAD-Galaxy Channel 2 Network: Select “OP (BR) ETH2” from the on Network drop-down box. Switch to the Transmit Side of the Messages Editor: Click the button, which will change to have blue highlighting.
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Your Vehicle Spy should show a display similar to that seen in Figure 75. Notice that the Client Request messages continue to come into the RAD-Galaxy from the connected client node, and each receives a Node Server Response from the server node. About every 250 ms, a VSpy Client Request is sent from Vehicle Spy on the PC, and the node acting as server responds to that as well with a VSpy Server Response.
It only sees the VSpy Client Request messages from the PC. Monitoring Conventional Vehicle Network Traffic The RAD-Galaxy can be easily used to view all of the messages on your conventional CAN networks, and support for LIN will be forthcoming in a future firmware update. If you’ve used Intrepid vehicle network tools before, the process will be very familiar, and requires very little setup.
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That’s all that is required: Vehicle Spy will automatically switch to Messages View and show the messages coming into the RAD-Galaxy. However, let’s add a couple of additional steps to make it easier to see what we are interested in here.
RAD-Galaxy User’s Guide Figure 76: Monitoring CAN and CAN FD Messages in Vehicle Spy Using the RAD-Galaxy. Transmitting on Conventional Vehicle Networks We can transmit on CAN networks almost as easily as we can receive on them. All that is necessary is to create a transmit message and then tell Vehicle Spy to send it.
RAD-Galaxy User’s Guide Figure 77: Transmitting CAN Messages Using Vehicle Spy and the RAD-Galaxy. Standalone Logging This section will be detailed in a future version of this manual. Using the RAD-Galaxy with DoIP This section will be detailed in a future version of this manual.
RAD-Galaxy Connector Pinouts In this section we provide a complete list of the pinouts for the connectors on the RAD-Galaxy, as well as those on the network interface cables used to attach to it.
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Table 2: BroadR-Reach Connector 1 Pinout Details. Figure 78: BroadR-Reach Ethernet Connector 1 with Pin Assignments. RAD-Galaxy Nano MQS 100BASE-T1 (BroadR-Reach) Connector 2 Pinout Details See Table 3 for the details on 100BASE-T1 (BroadR-Reach) Ethernet connector 2, and refer to Figure 79 for a close-up of the connector and its pin assignments.
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Table 3: BroadR-Reach Connector 2 Pinout Details. Figure 79: BroadR-Reach Ethernet Connector 2 with Pin Assignments. RAD-Galaxy HD-26M Conventional Network Interface Connector Pinout Details The details for the conventional network (CAN/MISC) DB-26M connector are shown in Table 4 and Figure 80.
This cable, which is described and illustrated in Section 2.4, is the RAD-Galaxy’s primary attachment cable for all networks except 100BASE-T1. Its HD-26F connector attaches to the HD-26M on the RAD-Galaxy, and thus has the same pinout. Below are the pinouts for the Version 1.2 - November 28, 2017...
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High Speed CAN channel 7, high / SWCAN Single Wire CAN channel 1 Table 5: RAD-Galaxy Ethernet Cable Adapter DB-26M Connector Pinout. DB-9F Connector Table 6 shows the pin assignments for the DB-9F connector, with pin numbering illustrated in Table 19.
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Table 6: RAD-Galaxy Ethernet Cable Adapter DB-9F Connector Pinout. Figure 81: RAD-Galaxy Ethernet Cable Adapter DB-9F Connector with Pin Assignments. The pin numbers are printed right on this connector, but may be hard for some to see. Pin 1 is top right and the numbers increase going left in the top row to pin 5 top left.
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For easy reference, Table 8 shows the mapping of signals for the RAD-Galaxy Ethernet Cable Adapter, by pin order on the HD-26F that connects to the RAD-Galaxy. Note that DoIP Ethernet signals are not carried on that connector and so have been added at the bottom of the table.
Section 2.4. Its HD-26F connector attaches to the HD-26M on the RAD-Galaxy Ethernet Cable Adapter, and thus has the same pinout as shown in Table 5. Below are the pinouts for the other connectors on this cable (DB-25M, DB- 9M and RJ-45F) as well as cable signal mapping table.
RAD-Galaxy User’s Guide Cable Signal Mapping Table 11 shows the mapping of signals for the neoVI FIRE 2 Ethernet Cable Adapter, by pin order on the HD-26F that connects to the RAD-Galaxy Ethernet Cable Adapter. HD-26F DB-25M DB-9M RJ-45F Signal Name...
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Table 13 contains the standard pinout for the OBD-II / J1962 connector on this cable. Note that not all of the default signals are actually present when used with the RAD-Galaxy, such as J1850, but they are included for completeness.
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Unswitched Vehicle Battery Positive Table 13: neoVI-OBD-1 Cable OBD-II / J1962 Connector Pinout. The table shows standard signals for the OBD-II connector; this includes protocols such as J1850 that are not supported by the RAD-Galaxy. Cable Signal Mapping Table 14 contains the mapping of signals for the neoVI-OBD-1 cable when used with the RAD- Galaxy.
FIRE/RED J1939 Cable Connector Pinouts and Signal Mapping This cable converts the neoVI DB-25 connector to a 9-pin Deutsch connector for use in commercial vehicles. DB-25 Connector Pinout Table 18 contains the pinout of the DB-25 connector when used with the RAD-Galaxy. Pin # Name Description...
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Table 18: neoVI FIRE/RED J1939 Cable DB-25 Connector Pinout. Deutsch 9-Pin Connector Pinout The pinout for the Deutsch connector on this cable is found in Table 19. All signals are again included for completeness but note that J1708 is not supported on the RAD-Galaxy. Pin # Name...
DB-25 Connector Pinout Table 21 lists the pins of the DB-25 connector on this cable when used with the RAD-Galaxy. Note that the LIN channel pin does not need to be used for DoIP Ethernet Activate on this cable, though they are electrically connected.
Signal Flow Map for Attachment of RAD-Galaxy Ethernet Cable Adapter and neoVI FIRE 2 Ethernet Cable Adapter The RAD-Galaxy Ethernet Cable Adapter and neoVI FIRE 2 Ethernet Cable Adapter are both somewhat complex due to the number of connectors and signals they use. Table 10 is intended to help make the signal flow across these connectors easier to understand. It shows...
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ETH TX+ ETH TX- ETH RX+ ETH RX- Table 25: Signal Flow Map for Attachment of RAD-Galaxy Ethernet Cable Adapter and neoVI FIRE 2 Ethernet Cable Adapter. Color / Description RAD-Galaxy CAN/MISC connector Direct attachment to RAD-Galaxy CAN/MISC connector and...
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