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MAIWAY MADTRUCK VELOCIFERO Series Manual
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MAIWAY MADTRUCK VELOCIFERO Series Manual

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ELECTRIC VEHICLE - MADTRUCK VELOCIFERO
We want to thank you for choosing one of our products.
In this manual you have entered all the information our engineers have
deemed useful for the proper use of the MADTRUCK. It also contains the rules
for periodic maintenance that will help maintain the MADTRUCK in perfect
working order.
MADTRUCK each has a copy of the booklet.
The content of the booklet is not binding.
The manufacturer reserves the right to change data and technical features
of this model at any time and without notice, so it is not required to
promptly update the booklet itself.
MAIWAY INDUSTRY Co. Ltd
No. 66 Lunan Road, Luqiao
District, Taizhou City, China
1

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Summary of Contents for MAIWAY MADTRUCK VELOCIFERO Series

  • Page 1 The manufacturer reserves the right to change data and technical features of this model at any time and without notice, so it is not required to promptly update the booklet itself. MAIWAY INDUSTRY Co. Ltd No. 66 Lunan Road, Luqiao District, Taizhou City, China...
  • Page 2 INTRODUCTION The MADTRUCK is a mode of transport that is environmentally friendly, because it does not pollute and is not noisy. The MADTRUCK implies a daily expenditure of a few cents and it is easy to carry thanks to its folding mechanism fast.
  • Page 3 The suggest. MADTRUCK is designed for a The data and characteristics indicated MAIWAY INDUSTRY Co. Ltd. in this handbook are not binding Reserves the right to make changes...

  • Page 4: Table Of Contents

    to its products at any time. Symbols...........6 Main elements ........14 Generality ..........6 Contents of the box .......16 Safety, tips and recommendations ..7 Commands ..........17 Eco-driving ...........12 Technical data ........17 Wiring diagram ........18 CAP. 1 KNOWLEDGE OF THE VEHICLE...
  • Page 5 CAP. 2 ASSEMBLY OF VEHICLE Battery Disposal ........34 Appropriately clothing ......34 Opening of the handlebar ....20 Positioning knobs on the handlebar…..21 CAP. 4 ADJUSTMENTS Height adjustment of the handlebars…..22 Access and activation battery and motor 23 Adjusting the front brake …….….……..36 Mounting saddle ........24 Adjusting the rear brake………….…...37 Tightening the chain ......38...

  • Page 6: Generality

    SIMBOLS GENERALITY and technical expertise. Therefore we recommend you contact a SAFETY / WARNING • This manual is your guide to the specialized workshop. use and simple maintenance of Not comply with the notes marked the MINIMADTRUCK. with this symbol could result in •...
  • Page 7 MADTRUCK by an adult: driving the vehicle when it is designed to carry a maximum stopped. Risk of falling by half. weight of 110 kg. It is forbidden to A. mode of acceleration. • Do not sit down and do not let carry passengers.
  • Page 8 make of the vehicle. repositioned. private areas and still no movement permit to appropriate • The MADTRUCK is not resources. provided with a parking brake, so • When the MADTRUCK is be sure of the arrest in a suitable stopped on the stand, the vehicle •...
  • Page 9 the handle with both hands on the braking action on two wheels. • Always ride at a speed as to allow side knobs, according to your Never block the front wheel. you to stop safely. ability and with prudence, to avoid •...
  • Page 10 or other electronic means. • Do not leave it unattended if defective or malfunctioning. nearby there may be small children. Passengers or small things also. • Do not place the MADTRUCK on • • When you move to hand the the ground and make sure the STOP THE MADTRUCK MADTRUCK, remember to grab...
  • Page 11 • Drive if you are sleepy. • Do not make sudden steering. Use the MADTRUCK only: • When a responsible adult has • Driving decomposed or in suitably informed you on the use strange positions or lying on of the medium and on the MADTRUCK while driving.

  • Page 12: Eco-Driving

    how it is conducted. We recommend that you drive on a regular basis without ECO-DRIVING strong acceleration and deceleration. The noise and the pollution While driving, avoid anything produced by each vehicle that might disturb people and depends to a large extent on animals.

  • Page 13: Main Elements

    MAIN ELEMENTS 1 Key switch 2 Height adjustment handlebar 3 Throttle grip 4 Rear brake lever 5 front brake lever 6 Handlebar lock lever 7 footboard 8 Rear shock absorber 9 Seat 10 Front brake caliper 11 Frame handlebar 12 Drive chain 13 Seat height adjustment 14 Adjusting clearance of the handlebars 15 Headlight (version homologated for...

  • Page 14: Contents Of The Box

    CONTENTS of THE BOX Your MADTRUCK is contained in the box of size 1550 x 760 x 570 mm. Inside contains the following components: 1. MADTRUCK 1600W 48V or MADTRUCK 2000W 60V 2. Tool Kit. 3. Owner’s manual. 4. 40-amp fuse. 5.

  • Page 15: Commands

    COMMANDS 1 Throttle grip 2 front brake lever 3 Rear brake lever...

  • Page 16: Technical Data

    TECHNICAL DATA • Total height MADTRUCK closed......570 mm • Total height MADTRUCK min ........950 mm Vehicle weight in running order (with battery) • Total height MADTRUCK max ......1096 mm • MADTRUCK 1600 ............. 69 kg • Seat height min............750 mm •...

  • Page 17: Wiring Diagram

    Max distance with one charge Brushless Motor • MADTRUCK 1600...........30-35 Km • MADTRUCK 1600......1600W brushless 48V/12A • MADTRUCK 2000...........35-40 Km • MADTRUCK 2000......2000W brushless 60V/20A Full speed Transmission............... chain • MADTRUCK 1600............45 Km/h Crown gear • MADTRUCK 2000............55 Km/h • MADTRUCK 1600............70 z •...
  • Page 19 TOPIC INDEX OPENING of THE HANDLEBAR POSITIONING KNOBS ON THE HANDLEBAR HEIGHT ADJUSTMENT of THE HANDLEBAR ACCESS AND ACTIVATION BATTERY AND ENGINE MOUNTING SADDLE...
  • Page 20 OPENING of THE HANDLEBAR The MADTRUCK is shipped folded with the handlebars disassembled (fig. A). Unscrew the nut 1 and remove the screw 2 (fig. B). Place the handlebar and insert the screw 2 with locking nut 1 (fig. C). Lift the handlebar and press the shutter spring 3, so as to position the handlebar to the abutment firing...
  • Page 21 POSITIONING KNOBS ON THE HANDLEBAR After positioning the handlebar in a vertical position, the knobs of the handlebar have suspended as shown in FIG. Grasp the control group left (rear brake), turn it horizontally and pull the bushing out. At this center the group on the pin and release it until it stops.
  • Page 22 HEIGHT ADJUSTMENT of THE HANDLEBAR By turning the knob indicated and turning counterclockwise you can adjust the handlebar height by raising or lowering. When the adjustment has been MADTRUCKe tighten the knob by turning clockwise. Make sure the handlebar is tight.
  • Page 23 ACCESS AND ACTIVATION BATTERY AND ENGINE The battery and the engine are already positioned on MADTRUCK. To access the battery and to the motor is necessary to raise the platform, as shown in FIG. To activate the electric circuit insert the fuse supplied kit.
  • Page 24 MOUNTING SADDLE Enter the full frame of the saddle on the bush hole steering it into the groove (fig. A). Once you positioned the saddle screw the two knobs (one for side) provided until no play (fig. B).
  • Page 25 APPROPRIATE CLOTHING OPIC INDEX BATTERY CHARGING STARTING THROTTLE CONTROL AND FRONT BRAKE REAR BRAKE CONTROL BRAKING SYSTEM MAINTENANCE, GENERALITY MAINTENANCE AND CHECKS TO BE CARRIED CHECKS AFTER CLEANING SCHEDULED MAINTENANCE VEHICLE DISPOSAL SBATTERY DISPOSAL...
  • Page 26 BATTERY CHARGING The MADTRUCK comes already Once attached, the charger has a loaded but it is recommended to little red indicates that the loading charge for at least 6-8 hours before process. When the light turns red use. and green you can unplug the It is also recommended to charge it charger and use the MADTRUCK.
  • Page 27 STARTING Insert the key into the ignition switch and turn to the right. At this point the MADTRUCK is ready for use.
  • Page 28 THROTTLE CONTROL AND FRONT BRAKE The group throttle and the rear brake is located on the right handlebar. Turn the knob 1 to increase the speed and release to decrease. Pull the lever 2 of the front brake to brake with the front wheel. CAUTION Do not twist the throttle in a sudden, the vehicle is equipped with high...
  • Page 29 REAR BRAKE CONTROL The group rear brake is located on the left handlebar. Pull the brake lever posteirore to curb with the rear wheel.
  • Page 30 BRAKING SYSTEM The MADTRUCK is equipped with a brake system front and rear mechanical disc. Are both activated by levers on the handlebars. right lever activates the front brake, the lever of the left rear. Be sure to leave the throttle before braking. The braking system consists of a mechanism that removes power to the motor when operating the levers on the...
  • Page 31 MMAINTENANCE, • Do not climb on MADTRUCK when In case of fall always warned of it is on the stand. what an adult. GENERALITY Remember that even a small pain or For a more efficient a small injury must be checked MAINTENANCE AND CHECKS MADTRUCK we recommend you and disinfected.
  • Page 32 CHECKS AFTER CLEANING After cleaning the MAC is a good idea: • Lubricate the pivot points on the suspension; • Perform a perfect cleaning and drying of the chain unit crown pinion followed by a good greasing, in order to maintain as long as the good condition of these organs;...
  • Page 33 SCHEDULED MAINTENANCE first Every Every Every Pag. control 20 hours 40 hours 80 hours BATTERY BRUSHLESS MOTOR BATTERY CHARGING BRAKES 30-36-37 TIRES DRIVE CHAIN GREASE AND TIGHTENING BOLTS NOTE: The symbols (C), (D), (P), respectively refer to CONTROL CHANGE, CLEAN.
  • Page 34 VEHICLE DISPOSAL BATTERY DISPOSAL APPROPRIATE CLOTHING The MADTRUCK is marked with Remember that the the symbol of recycling on the • Only after wearing clothes with long MADTRUCK consists of disposal of electrical and sleeves and a certain thickness. materials partly recyclable electronic equipment.
  • Page 35 TOPIC INDEX ADJUSTING THEFRONT BRAKE ADJUSTING THE REAR BRAKE TIGHTENING THE CHAIN ADJUSTING CLEARANCE of THE HANDLEBARS SEAT HEIGHT ADJUSTMENT...
  • Page 36 ADJUSTING THE FRONT BRAKE The front brake is of the disc type with mechanical control for which requires periodic adjustment interventions. The clearance on the front brake lever should be 5 to 6 mm. The adjustment must be performed as follows: -In the driving position to verify the clearance...
  • Page 37 ADJUSTING THE REAR BRAKE The rear brake is disk type with mechanical control for which requires periodic adjustment interventions. The clearance on the rear brake lever should be 5 to 6 mm. The adjustment must be performed as follows: -In the driving position to verify the clearance -if the stroke was superior turn register A on the brake lever Attention: After each adjustment, tighten the...
  • Page 38 TIGHTENING THE CHAIN For a longer duration of the transmission chain should periodically check its tension. Always keep it clean of deposited dirt and lubricate. If the chain is too much / little tensioned restore proper tension by doing the following: - Loosen the nut A.
  • Page 39 ADJUSTING CLEARANCE of THE HANDLEBARS Act on the grub screw 1 entered in the seat of the handlebar to remove possible clearances. SEAT HEIGHT ADJUSTMENT Once you have found the correct position lock lever 1 For the height adjustment of the saddle unlock the lever 1, in order to raise or lower the saddle to the esired position.
  • Page 41 TOPIC INDEX TROUBLE SHOOTING...
  • Page 42 PROBLEM CAUSE REMEDY The battery is not connected Check the connectors. The engine does not start The battery is low Recharge the battery. Electrical problem Check all connectors. The transmission chain is broken Replace the drive chain. The rear wheel does not rotate Problem in the engine Check the engine.
  • Page 43 PROBLEM CAUSE REMEDY The covered surfaces are scope Along paths not uphill frozen battery Heat the battery. The distance traveled by a charge is too short Accelerating feel a strange noise. Tension the drive chain old battery or ruined Replace the battery Blown fuse Replace the fuse The vehicle stops brusquely...
  • Page 44 Access and activation battery Generality......6 Safety, tips and and motor ......23 Recommendations ....7 Adjusting clearance of the Height adjustment of the Scheduled Maintenance..33 handlebars......39 handlebars......22 Seat height adjustment..40 Adjusting the front brake..36 Symbols....... 6 Adjusting the rear brake ..37 Main elements....14 Starting .......27 Appropriately clothing ..34...
  • Page 48 Edition September 2016...

This manual is also suitable for:

Madtruck velocifero 1600Madtruck velocifero 2000