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Web Techniques WT-25 Series Troubleshooting Manual

Label rewinding machine
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Web Techniques WT-25 Series Troubleshooting Guide
SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF
THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE.
COUNTER
:
The WT-25 Label Rewinding Machine has a 'count by length' counting system. This system consists of a counter, a counter circuit board (which
plugs into the rear of the counter), a Counter Drive Roll (this has one magnet in the bottom), and two magnetic proximity switches called reed
switches that are mounted in the tabletop surface itself just underneath the counter drive roll. The circumference of the standard counter drive
roll is 10" (12" or Metric 10cm counter drive rolls are also available). Each revolution of the standard counter drive roll represents 10" of web
travel and increments the counter by one.
Parts for a WT-25 Series Counting System include:
Counter
85-1302 for WT-25 or
Counter Circuit Board 01-1113 for WT-25 or 01-1107 for WT-25LC & WT-25LCI
Reed Switches (2) 26-1101 (all models)
Wiring Harness from Counter Circuit Board to Reed Switches
Wiring Harness from Counter Circuit Board to Main Circuit Board
Counter does not light up
Ask them if the LED lights on the counter circuit board are lit. If not, then the counter may need replacing.
Check for 115v power to terminals 11 & 12 at the back of the counter (not at back of the circuit board). If there is 115v to the back of
the counter at terminals 11, then replace the counter. If there is no power at terminals 11 & 12, then check for a blown fuse, a broken
wire in the wiring harness, whether the machine's power switch is on, or is there a power outage at the receptacle where the machine is
plugged.
Counter Won't reset to Zero when pressing green stop button after reaching stop count (Length Mode Only)
Check the ice cube relays to make sure they are seated properly with good connection
Replace Counter to see if that cures the issue, if not then, replace counter circuit board.
If neither new counter or new counter circuit board does not cure problem, check wiring behind green start button or replace button.
Check Wire #21 for broken wire bad connection.
26-1175 for WT-25LC & WT-25LCI
26-1102
26-1132

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Summary of Contents for Web Techniques WT-25 Series

  • Page 1 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. COUNTER The WT-25 Label Rewinding Machine has a ‘count by length’ counting system. This system consists of a counter, a counter circuit board (which plugs into the rear of the counter), a Counter Drive Roll (this has one magnet in the bottom), and two magnetic proximity switches called reed switches that are mounted in the tabletop surface itself just underneath the counter drive roll.
  • Page 2 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. Counter Just Skips Counting  This could be due to a number of factors alone or all of them at once. Remove the counter drive roll by loosening the lock collar and removing the roll.
  • Page 3 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. Counter Re-Programming  The counter re-programming instructions are located in the rear of the instructional portion of the manual.
  • Page 4 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. MACHINE RUNNING ISSUES: Machine Hits Preset A, Then Stops and Starts Again ...
  • Page 5 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. Machine Surges at Slow Speed  The machine is surging at slow speeds because of the motor control trim pot called IR Comp.
  • Page 6 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. Main Speed Pot is at Zero, Machine Still Moves ...
  • Page 7 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. Machine Only Runs One Direction  Direction Switch needs replacing? Check to make sure that one of the wires has came off the back of the switch.
  • Page 8 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. REED SWITCHES Reed Switch Failures  On older WT-25 machines, when the reed switches may begin to fail, the customer more than likely needs to replace the old counter circuit board along with the reed switches.
  • Page 9 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. WT-25 Counter Circuit Board WT-25 Counter Circuit Board LED’s Not Lit ...
  • Page 10 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE. MOTOR CONTROL TESTING KBCC-125R Motor Control 115V (3/4 or 1 HP) There are two tests that can be performed separately to test the motor control: Main Speed Pot Test and Direction Switch Test.
  • Page 11 Web Techniques WT-25 Series Troubleshooting Guide SAFETY WARNING: BEFORE PERFORMING ANY REPAIR TO WEB TECHNIQUES EQUIPMENT, YOU MUST TURN OFF THE POWER AND DISCONNECT THE EQUIPMENT FROM THE POWER SOURCE.  Power down the machine and unplug from power source. Remove jumper wire & re-attach wire 78 to S1; wire 75 to S2; wire 77 to S3.

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Wt-25Wt-25lcWt-25lci