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Calcana CAL-35A manual available for free PDF download: Installation, Operation, Service, And Parts Manual
Calcana CAL-35A Installation, Operation, Service, And Parts Manual (86 pages)
Brand:
Calcana
| Category:
Heater
| Size: 4.09 MB
Table of Contents
Table of Contents
3
Table of Contents
5
Owners Responsibility
5
Installer Responsibility
7
Code Compliance
9
Specifications: General Specifications
10
10' (3M)
10
20' (6.1M)
10
Dimensions
11
Figure 1. EQUIPMENT DIMENSION
11
Installation Clearances and Clearance to Combustibles
13
Figure 2. OUTDOOR END CLEARANCES
13
Clearance to Combustibles for Space Heating and Brooder Installation
14
Figure 3. VENTED CLEARANCES
14
Figure 4. STANDARD REFLECTOR
15
Figure 5. 25' to 45' TILT
15
Pre-Installation Inspection
16
Packaging Contents & Description of Parts
17
Cal-40A-10' (3 M)
17
Figure 6. CAL-40A-10' (3 M)
17
Cal-40A/50A-15' (4.16 M)
18
Figure 7. CAL-40A/50A-15' (4.16 M)
18
Cal-40A-10' (3 M) (Two Piece Model) or Cal-40A/50A/75A-20' (6.1 M)
19
Figure 8. CAL-40A-10' (3 M) (TWO PIECE MODEL) or CAL
19
Cal-40A/50A-15' (4.16 M) (Three Piece Model)
20
Figure 9. CAL-40A/50A-15' (4.16 M) (THREE PIECE MODEL)
20
Cal-40A/50A/75A-20' (6.1 M) (Four Piece Model)
21
Figure 10. CAL-40A/50A/75A-20' (6.1 M) (FOUR PIECE MODEL)
21
Outside: Combustion Air Kit
22
Side Wall Vent Kit
22
Figure 11. OUTSIDE: COMBUSTION AIR KIT
22
Figure 12. SIDE WALL VENT KIT
22
90° Elbow Package
23
180° U-Bend Package
23
Figure 13. 90° ELBOW PACKAGE
23
Figure 14. 180° U-BEND PACKAGE
23
Protective Screen Kit
24
Protective Screen Installation
24
Figure 15. PROTECTIVE SCREEN KIT
24
Figure 16. PROTECTIVE SCREEN INSTALLATION
24
Installation
25
Planning
25
Typical Garage Installation
25
Suspension of Heater
26
Horizontal Installation
26
Suspension Points
26
Figure 17. TYPICAL GARAGE INSTALLATION
26
Figure 18. EXAMPLE SUSPENSION DETAILS
26
Horizontal Installation
27
Figure 19. HORIZONTAL INSTALLATION - 10' (3M) PKG
27
Horizontal Installation - Multi
28
Figure 20. HORIZONTAL INSTALLATIONS
28
Tilt Installation
29
25° Tilt (All Lengths)
29
Figure 21. 25° TILT
29
45° Tilt (All Lengths)
30
Figure 22. 45° TILT
30
Assembly of Components
31
General Instructions
31
Cal-40A-10' (3M) Two Piece
31
Cal-50A-15' (4.8M) Three Piece
32
Cal-75A-20' (8.1M) Four Piece
32
Component Assembly
32
Joint Hanger to Reflector
32
Figure 23. JOINT HANGER INSTALLATION
32
Clamp Coupler
33
End Cap to Reflector
33
Figure 24. CLAMP COUPLER INSTALLATION
33
Figure 25. END CAP INSTALLATION
33
Baffle/Turbulator Installation
34
Vent Adaptor Installation
34
Figure 26. BAFFLE / TURBULATOR INSTALLATION
34
Figure 27. BAFFLE / TURBULATOR + FLUE ADAPTOR
34
Assembly Overview
35
Assembly of Options
35
Reflector Assembly: All Lengths
36
10' (3M) Reflector Package
36
15' (4.16M) Reflector Package
36
20' (6.1M) Reflector Package
36
Figure 28. 10' (3M), 15' (4.16M), 20' (6.1M) REFLECTOR PKG
36
90° Elbow Kit
37
180° U-Bend Kit
37
Figure 29. 90° ELBOW KIT INSTALLATION
37
Figure 30. 180° U-Bend Kit
37
Outside Combustion Air Supply
38
Combustion Air Option a Ducted
39
Combustion Air Option B Un-Ducted
39
Figure 31. OUTSIDE COMBUSTION AIR SUPPLY
39
Venting
40
Ansi Z83.20-2016/Csa 2.34-2016
40
Gas Products no
40
January 1, 2019
40
Figure 32. SIDE WALL VENTING, SINGLE UNIT
43
Figure 33. VERTICAL VENTING, SINGLE UNIT
44
Figure 34. COMMON VERTICAL VENTING, TWO or more
45
Line Voltage Thermostat
45
Vertical Venting (Continued) Roof Exhaust : Two or more Units - Use 'B' Style Chimney
45
Units into One Common Vent
47
Outdoor Applications
47
Outdoor Installations
47
Figure 35. OUTDOOR INSTALLATIONS
47
Unvented Applications
48
Unvented Installations
48
Unvented Installation End Clearances
48
Figure 36. UNVENTED INSTALLATIONS
48
Figure 37. END CLEARANCES UNVENTED INSTALLATIONS
48
Gas Piping
49
Gas Connection
50
Flex Connector
50
Figure 38. GAS LINE CONNECTION with CERTIFIED FLEXIBLE
51
Gas Input Rate
52
Electrical Connection
53
Wiring Diagram
54
Cal Wiring Diagram
54
Figure 39. SINGLE INPUT 120 VOLT WIRING DIAGRAM
54
Cal High/Low Wiring Diagram
55
Figure 40. HIGH/LOW 120 VOLT WIRING DIAGRAM
55
Cal Modulating Wiring Diagram
56
Figure 41. MODULATING 120 VOLT WIRING DIAGRAM
56
Cal Single Input 24 Volt Wiring Diagram
57
Figure 42. SINGLE INPUT 24 VOLT WIRING DIAGRAM
57
Cal High/Low 24 Volt Wiring Diagram
58
Figure 43. HIGH/LOW 24 VOLT WIRING DIAGRAM
58
Cal Ss 24 Volt Modulating Wiring Diagram
59
Figure 44. MODULATING 24 VOLT WIRING DIAGRAM
59
Thermostats
60
Low Voltage (Single Heater)
60
Low Voltage: One Thermostat - One Heater
60
Figure 45. LOW VOLTAGE THERMOSTAT WIRING
60
Line Voltage (Two or more Heaters)
61
Line Voltage: One Thermostat - Two or more Heaters
61
Figure 46. LINE VOLTAGE THERMOSTAT WIRING
61
Initial Start-Up
62
Figure 47. GAS VALVE
63
Gas Valves
63
Figure 48. HI/LO GAS VALVE
65
Gas Valve Details Hi/Lo
64
Manifold Pressure Regulator Adjustment and Pressure Verification Procedure
66
Sequence Operation
69
Description of 3-Try Direct Spark Ignition System
69
Operations
69
Power Up/Standby
69
Heat Mode
69
Flame Failure - Re-Ignition
69
Troubleshooting
70
Power to Heater
70
Initial Electrical Checks
71
Initial Gas Checks
72
Electricity and Gas to Heater, but Still Inoperative
72
Check Control Board
73
Fault Conditions
73
Internal Control Fault
73
Airflow Fault - Lock out (Combustion Air Flow Problems)
73
Flame with no Call for Heat (Flame Fault)
74
Ignition Lock out (Failure to Light)
74
Flame Sensor Current Check
74
Figure 49. FLAME SENSOR CURRENT CHECK
74
Proper Electrode Location
75
Figure 50. PROPER ELECTRODE LOCATION
75
Maintenance
76
Parts
77
Burner Head and Related Parts
77
Figure 51. BURNER HEAD PARTS
77
Reflector and Tube Parts
78
Figure 52. REFLECTOR and TUBE PARTS
78
Parts List
79
Warranty
81
Fuel Conversion
82
Conversion Kit for White Rodgers or Honeywell Single Input Gas Valve
82
31.1 Conversion Kit for White Rodgers or Honeywell
84
Conversion Kit for Variable Input Gas Valves
84
Example of Conversion Kit Label
85
Safety and Operating Instructions
86
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