Page 1 MOBILE WELDER OC PLUS en Orbital Welding Power Supply Translation of original operating instructions and spa- re parts list...
Page 2: Table Of Contents
ENGLISH MOBILE WELDER OC PLUS Table of Contents About these instructions....2.7.2 Burns and danger of fire through high tem- Warning messages ....peratures....Further icons and displays ..2.7.3 Tripping over wires and cables ....Legend ........2.7.4 Long-lasting physical Further applicable documents..
Page 3 MOBILE WELDER OC PLUS ENGLISH 6.3.1 Adjusting the length of 7.15 Setting the system language the shoulder strap ..and language of the documen- tation ........Setup and commissioning ....7.16 Setting the units of measure ..Unpacking the power supply..
Page 4 ENGLISH MOBILE WELDER OC PLUS 8.1.6.6 Setting the language 12 Upgrade options....... 173 and keyboard ..... 13 Accessories ........174 Weld mode....... 153 8.2.1 "Gas" softkey ..... 156 14 Consumables........176 8.2.1.1 Gas overview ..... 156 15 SPARE PARTS LIST......178 8.2.1.2 "Gas On"...
Page 5: About These Instructions
MOBILE WELDER OC PLUS ENGLISH About these instructions Warning messages The warnings used in these instructions warn you of injuries or damage to property. Always read and observe these warnings! This is a warning icon. It warns against dangers of injury. In order to avoid injuries or death observe the measures marked with a safety sign.
Page 6: Legend
ENGLISH MOBILE WELDER OC PLUS Legend Term/SYMBOL MEANING Mobile Welder ORBICOOL Orbital weld head Open orbital weld head / orbital welding tongs Closed orbital weld head This function is only available with the UPGRADE • ORBICOOL MW • Software MW Plus •...
Page 7: Information And Safety Instructions For The Owner
MOBILE WELDER OC PLUS ENGLISH Information and safety instructions for the owner Requirements for the owner-operator Workshop/outdoor/field use: The owner is responsible for safety in the danger zone around the ma- chine, and should allow only qualified personnel to enter the zone or operate the machine in the danger zone.
Page 8 ENGLISH MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 9: Using The Machine
The orbital welding power supply is intended solely for the following utilization: • Utilization in combination with an orbital weld head or manual welding torch of the company Orbitalum Tools GmbH or with a compatible third-part device in combination with a weld head adapter of the company Orbitalum Tools GmbH.
Page 10: Machine Constraints
ENGLISH MOBILE WELDER OC PLUS • Proper usage of all components involved in the welding processes as well as of all further factors that have an influence on the welding process. • Solely commercial usage. 2.2.2 Machine constraints • The workplace can be in the tube preparation, in plant construction or in the plant itself.
Page 11: Environmental Protection And Disposal
MOBILE WELDER OC PLUS ENGLISH Environmental protection and disposal 2.3.1 Information regarding the Ecodesign Directive 2009/125/EG MODEL POWER INLET MINIMUM EFFICIENCY MAXIMUM POWER CON- OF THE POWER SUPPLY SUMPTION WHEN IDLE Mobile Welder (OC/Plus) 1 x 110 - 230 V...
Page 12: Reach (Registration, Evaluation, Authorization And Restriction Of Chemicals)
ENGLISH MOBILE WELDER OC PLUS 2.3.2 REach (Registration, Evaluation, Authorization and Restriction of Chemicals) The regulation (EC) 1907/2006 of the European Parliaments and of the Council concerning the registra- tion, evaluation, authorization and restriction of chemicals (REACh) regulates the production, placing on the market and use of chemical substances and the mixtures produced from these.
Page 13: Electric Tools And Accessories
Separate collection and selective treatment are the basis for environmentally responsible disposal and protection of human health. • We will properly dispose of devices and machines from Orbitalum Tools GmbH purchased after August 13th, 2005 if they are sent to us postage-paid.
Page 14: Personal Protective Equipment
ENGLISH MOBILE WELDER OC PLUS • The operator must ensure that no 2nd person is located within the danger zone. • Do not modify or convert the orbital welding power supply. • Use the orbital welding power supply only in proper operating order.
Page 15: Remaining Risks
MOBILE WELDER OC PLUS ENGLISH Remaining risks 2.7.1 Injury through high weight The power supply weighs • 15.6 kg (34.39 lbs) - MOBILE WELDER (Plus) • 21.0 kg (46.30 lbs) - MOBILE WELDER (OC/OC Plus) • 26 kg (57.32 lbs) – ORBIMAT 180 SW •...
Page 16: Burns And Danger Of Fire Through High Temperatures
ENGLISH MOBILE WELDER OC PLUS 2.7.2 Burns and danger of fire through high temperatures CAUTION! The orbital weld head or manual welding torch is hot after welding. Very high temperatures arise in particular after several consecutive welding processes. When working on the orbital weld head and manual welding torch (e.g. reclamp- ing or attaching/detaching the electrode), there is a risk of burns or damage to the contact points.
Page 17: Long-Lasting Physical Damage Through Wrong Posture
MOBILE WELDER OC PLUS ENGLISH 2.7.4 Long-lasting physical damage through wrong posture Use the machine so that an upright and comfortable body position can be achieved during operation. 2.7.5 Electric shock WARNING! There is a risk of of unintentionally operating the ignition function when connect- ing or disconnecting a weld head or manual welding torch from the power sup- ply.
Page 18: Danger From Incorrect Handling Of Shielding Gas Bottles
ENGLISH MOBILE WELDER OC PLUS 2.7.6 Danger from incorrect handling of shielding gas bottles WARNING! Various injuries and damage to property. ► Heed safety regulations for shielding gas bottles. ► Heed safety data sheets for shielding gas bottles. 2.7.7 Damage to eyes through radiation...
Page 19: Danger Of System Tipping Over
Injuries can occur during dismantling for the proper disposal of the orbital weld- ing power supply through uncertainties in handling tools. ► In case of uncertainties send the orbital welding power supply to Orbitalum Tools – proper dis- posal is carried out here. ORBITALUM TOOLS GmbH...
Page 20 ENGLISH MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 21: Description
MOBILE WELDER OC PLUS ENGLISH Description Basic machine 14 15 DESIGNATION FUNCTION Sheet metal guard, operating el- Protects the operating elements ements MW Shoulder strap MW Relieves the load when carrying the welding power supply Bumper bar, front MW Protects the operating elements and front connections ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 22 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION Connection socket "Weld head" Connection for weld head signal cable Connection socket "Gas" Connection for gas hose Connection socket "Manual Connection for manual welding torch signal cable torch" Weld current connection (+) Connection for weld current cable (+)
Page 23: Warning Signs
MOBILE WELDER OC PLUS ENGLISH 3.1.1 Warning signs The warning signs and safety signs located on the machine must be observed. The warning signs are part of the machine. They must not be removed or modified. Missing or illegible warning signs must be replaced immediately.
Page 24: Scope Of Application
MOBILE WELDER OC PLUS Scope of application The MOBILE WELDER OC PLUS is characterized by the following scope of application and functions: • For welding using the Tungsten Inert Gas (TIG) process • Can be used for all materials that are fundamentally suitable for the TIG welding process.
Page 25: Technical Specifications
MOBILE WELDER OC PLUS ENGLISH Technical specifications PARAMETER UNIT MW OC PLUS REMARKS Code 854 000 011 Weld system type Welding rectifier (inverter) Input (mains) Mains system 1 phase + PE Mains input voltage [V (AV)] 1 x 110-230 Permissible voltage tolerance +/–...
Page 26 ENGLISH MOBILE WELDER OC PLUS PARAMETER UNIT MW OC PLUS REMARKS Dimensions (wxdxh) [mm] 264 x 540 x 376 power supply only [inch] 9.7 x 21.3 x 14.8 Dimensions (wxdxh) [mm] 273 x 546 x 513 with cooling unit ORBICOOL MW [inch] 10.8 x 21.5 x 20.2...
Page 27: Transport And Shipping
Gross weight ITEM WEIGHT* UNIT MOBILE WELDER, incl. scope of delivery* 19.0 41.88 ORBICOOL MW, incl. scope of delivery* 14.0 30.86 * incl. original ORBITALUM shipping cartons ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 28: Shipping
ENGLISH MOBILE WELDER OC PLUS Shipping Transport the power supply only in a suitable, all-round protective and shockproof outer packaging, e.g. the original ORBITALUM shipping cartons. For some types of transport, liquid-free shipping of equipment is required. In this case, completely empty the coolant tank before transporting the power supply.
Page 29 MOBILE WELDER OC PLUS ENGLISH Illustration: Transporting the Mobile Welder Carry handle Shoulder strap See also the chapter Adjusting the length of the shoulder strap [} 30] ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 30: Adjusting The Length Of The Shoulder Strap
ENGLISH MOBILE WELDER OC PLUS 6.3.1 Adjusting the length of the shoulder strap Illustration: Adjusting the length of the shoulder strap Buckle Strap loop Lengthening the shoulder strap: ► Move the strap through the buckle (1) so that the strap loop (2) becomes shorter.
Page 31: Setup And Commissioning
MOBILE WELDER OC PLUS ENGLISH Setup and commissioning CAUTION General danger ► In case of danger, unplug the mains plug! ► Accessibility to the mains plug must always be assured in order to permit disconnecting the power supply from the mains.
Page 32: Scope Of Delivery
ENGLISH MOBILE WELDER OC PLUS NOTICE ► Report any damage to your power supply immediately. Scope of delivery ITEM CODE QUANTITY UNIT Mobile Welder OC Plus 854 000 011 PCS. ORBICOOL MW, incl. scope of delivery 854 030 100 PCS.
Page 33: Attaching The Cooling Unit
MOBILE WELDER OC PLUS ENGLISH ► Operate the power supply only in an upright position! Operation in non-approved positions may cause damage. ► Position the power supply for connection so that its front and rear sides are easily accessible. A space of about 2 m for people to move around the unit must be provided.
Page 34: Setting Up The Welding Gas Supply
ENGLISH MOBILE WELDER OC PLUS Setting up the welding gas supply WARNING Risk of injury from incorrect handling of shielding gas bottles Incorrect handling and inadequate fastening of shielding gas bottles can lead to serious injuries. ► Follow the instructions of the gas manufacturer and those for the pressurized gas supply! ►...
Page 35: Mains Connection
Ensure that the mains connection at the place of use complies with local regulations. ► Ensure that only original ORBITALUM power supply cables are used for the mains connection. ► Ensure that the electrical outlet is properly rated and grounded.
Page 36: Operation Of The Power Supply With Other Mains Voltages
ENGLISH MOBILE WELDER OC PLUS Operation of the power supply with other mains voltages The welding power supply is designed for operation on a single-phase mains voltage of 115 V or 230 V AC. With an input voltage of < 200 V AC, the welding current is limited to max. 120 A due to the higher input currents.
Page 37: Switching On The Power Supply
MOBILE WELDER OC PLUS ENGLISH 7.10 Switching on the power supply ► Set the ON/OFF switch (4) on the rear of the power supply to position I (ON). ð The ON/OFF switch (red) (4) lights up as soon as the power supply is connected to the mains, mains voltage is present and switched on.
Page 38: Activation
ENGLISH MOBILE WELDER OC PLUS 7.11 Activation NOTICE For operation of the power supply, see the chapter Operating con- cept [} 46] Under the menu item "Activation" in the main menu, optionally purchased software upgrades can be unlocked via an activation key in the power supply software Procedure: ►...
Page 39: Login Screen
MOBILE WELDER OC PLUS ENGLISH Illustration: "UPGRADEF LICENSE PRODUCT ACTIVAVATION KEY" form DESCRIPTION FUNCTION "Activation key" text input Text input field for entry of the activation key. field The activation key can be entered via keyboard or by scan- ning the QR code (6).
Page 40: Login
ENGLISH MOBILE WELDER OC PLUS Two user levels with different function ranges are available: User level with the range of functions relevant for the user Administration level with extended range of functions 7.12.1 Login Perform the following steps on the login screen: 1.
Page 41: Changing A Password
MOBILE WELDER OC PLUS ENGLISH 7.12.2 Changing a password The "Change Password" button (3) can be used to change the user level passwords for users and ad- ministrators. NOTICE The user password can only be changed by entering the admin.
Page 42: Changing The Admin
ENGLISH MOBILE WELDER OC PLUS 7.12.2.1 Changing the Admin Password To change the admin password, perform the following steps: 1. Press the "Change Password" button (4) on the login screen. 2. Press the "Change Admin Password" button. 3. Enter the current admin password in the "Old Password" input field.
Page 43: Changing The User Password
MOBILE WELDER OC PLUS ENGLISH 7.12.2.2 Changing the user password To change the user password, perform the following steps: 1. Press the "Change Password" button on the login screen. 2. Press the "Change User Password" button (5). 3. Enter the admin password in the "Admin Password" input field.
Page 44: Resetting A Password
ENGLISH MOBILE WELDER OC PLUS 7.12.3 Resetting a password All passwords can be reset using the super password. The "Super Password" is located on the power supply data sheet supplied with the power supply. To reset the password, perform the following steps: 1.
Page 45 MOBILE WELDER OC PLUS ENGLISH Accessible functions: • Load welding procedures • Display welding logs • Change the system language and units of measure • Welding comments • Welding current adjustment via "Scale Weld" across levels • Test mode • Welding Blocked functions: •...
Page 46: Operating Concept
ENGLISH MOBILE WELDER OC PLUS 7.14 Operating concept 7.14.1 Software control elements and fields DESIGNATION FUNCTION Menu cursor Marks the current editing position Menu button Control element to execute assigned function. Dropdown list Control element to open a selection list and select a given value or function.
Page 47 MOBILE WELDER OC PLUS ENGLISH DESIGNATION FUNCTION Text input field Input element to enter text values. Activated text input fields are highlighted in blue. Information field Information element that displays various information. Touch-actuated action field Touch-actuated control element to execute assigned func- tion.
Page 48 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION Menu tree element Element to open/expand or close a menu tree. Checkbox Control element for making a selection. Selected checkboxes are marked with a check mark. Status icons Display the system status of various functions.
Page 49 MOBILE WELDER OC PLUS ENGLISH DESIGNATION FUNCTION Progress bar Displays the progress of the currently active program seg- ment. Interaction graphic Provides graphical feedback to the user when parameters are changed. Input field - highlighted in yel- Input fields highlighted in yellow mark all values currently changed in the welding procedure that deviate from the cur- rent memory value.
Page 50: Input Devices And Control Elements
ENGLISH MOBILE WELDER OC PLUS 7.14.2 Input devices and control elements Primary control elements: Optional input devices: • 6 hardware softkey buttons • USB keyboard • Touchscreen • USB code scanner • Rotary actuator • External keyboard 7.14.2.1 Softkey buttons The functions assigned to the 6 softkeys (1 - 6) de- pend on the currently selected menu.
Page 51 MOBILE WELDER OC PLUS ENGLISH Virtual keyboard Numeric and alphanumeric values can be entered via a virtual touch keyboard. It appears automati- cally when a corresponding input field is touched. Menu buttons Touching the desired slide control executes the function.
Page 52 ENGLISH MOBILE WELDER OC PLUS Number input field By touching an input field, the virtual numeric touch-actuated keyboard appears for input. The entry can be confirmed by means of the "Fin- ished" button or canceled using the "Cancel" field. Touch-actuated softkey buttons Touching a softkey button executes the stored function.
Page 53: Rotary Actuator
MOBILE WELDER OC PLUS ENGLISH Checkboxes Touching a selected checkbox will places a check mark in it. Touching it again removes the check mark. 7.14.2.3 Rotary actuator The rotary actuator is operated by turning and pressing it. Rotate it to select the desired software control ele- ment or field.
Page 54 ENGLISH MOBILE WELDER OC PLUS Counterclockwise rota- The menu cursor moves tion Pressing and holding the rotary control for a long > 2 sec time (> 2 seconds) returns you to the higher menu level. Menu buttons Pressing the rotary actuator executes the function of the highlighted menu button.
Page 55 MOBILE WELDER OC PLUS ENGLISH Dropdown list fields Pressing the rotary actuator opens the highlighted dropdown list field. The desired parameter can be highlighted by turning and selected by pressing again. By pressing longer (>2sec.), the input can be can- celed and the list can be closed.
Page 56: Usb Keyboard
ENGLISH MOBILE WELDER OC PLUS Touch-actuated action fields Operation via rotary actuator not possible. Checkboxes Pressing the rotary actuator selects the highlighted checkbox and places a check mark in it. Pressing it again removes the check mark. 7.14.2.4 USB keyboard The primary navigation elements of the keyboard are the arrow keys, the "ENTER"...
Page 57 MOBILE WELDER OC PLUS ENGLISH Menu buttons Pressing the "ENTER" key executes the function of the menu button marked with the menu cursor. Slide controls Pressing the "ENTER" key activates (ON) or deac- tivates (OFF) the function of the highlighted slide control.
Page 58 ENGLISH MOBILE WELDER OC PLUS Softkey buttons The functions of the 6 softkey buttons are exe- cuted by pressing the corresponding keys "F1-F6". Key F1 = Softkey 1 Key F2 = Softkey 2 Key F3 = Softkey 3 Key F4 = Softkey 4...
Page 59: Usb Code Scanner
MOBILE WELDER OC PLUS ENGLISH 7.14.2.5 USB code scanner The USB code scanner can only be used to enter text or numbers into corresponding input fields. Bar codes and QR codes can be read. Text input fields Number input fields...
Page 60: Setting The System Language
ENGLISH MOBILE WELDER OC PLUS 7.15 Setting the system language and language of the documentation NOTICE The factory setting of the system language is "German". ► If a language incomprehensible to the operator has been set, the dropdown list of languages can be accessed from the main menu by selecting the last menu item (Settings >...
Page 61: Setting The Units Of Measure
MOBILE WELDER OC PLUS ENGLISH 7.16 Setting the units of measure The power supply supports metric and imperial units of measure. NOTICE The factory setting for the units of measure is metric (English units of measure - OFF). Changing the units of measure, from the main menu: Select the "...
Page 62: Operation
ENGLISH MOBILE WELDER OC PLUS Operation WARNING Risk of electric shock from faulty or damaged insulation. Normally protected parts of the power supply (e.g. housing) may be live. If touched, death or severe injuries can result. ► Connect only to an electricity supply with a protective conductor PE.
Page 63 MOBILE WELDER OC PLUS ENGLISH WARNING Dangers from electromagnetic fields Active implants of persons in the vicinity can be disturbed ► Persons with pacemakers, defibrillators or neurostimulators may only work with the power supply after a workplace evaluation by the system operator.
Page 64: Main Menu
ENGLISH MOBILE WELDER OC PLUS Main menu All functions of the power supply can be accessed from the main menu. It also provides information on the currently loaded welding procedure and on the status of system-relevant functions. Illustration: Main menu...
Page 65 MOBILE WELDER OC PLUS ENGLISH DESIGNATION FUNCTION "Adjust Program" menu Opens the "Adjust Program" menu, where welding parameters and button segments of the currently loaded welding procedure can be adjusted. For detailed information, see the chapter Adjusting the program [} 89] "TIG Manual Weld...
Page 66 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION "Info" softkey The "Info" softkey button can be used to display system messages. New system messages are indicated by a blue circle on the left edge of the softkey button. The number indicates the number of system messages that have been generated.
Page 67 MOBILE WELDER OC PLUS ENGLISH DESIGNATION FUNCTION Date and time The information field displays the system date and time set in the power supply. The date and time can be set in the system settings. For detailed information, see the chapter System adjustments [} 123]...
Page 68 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION System status icons The system status icons indicate the current status of system-rele- vant functions. SYMBOL/BUTTON STATUS Logged in at user level Button function: Log out / activate the login screen Status: Logged in at the administrator level...
Page 69 MOBILE WELDER OC PLUS ENGLISH DESIGNATION FUNCTION Welding procedure process graphic In the main menu, the process graphic shows the structure of the cur- rently loaded welding procedure and its progress in a clockwise direc- tion. It adapts dynamically depending on the number of segments and segment length, as well as on the welding parameters of the respec- tive active welding procedure.
Page 70: Program Manager
ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION Touch-actuated action field "Post-Purge Time" (1) Touching the touch-actuated action field takes you directly to the "Gas Post-Purge Time" welding parameter level of the currently loaded welding procedure. Touch-actuated action field "Downslope" Touching the touch-actuated action field takes you directly to the "Downslope"...
Page 71 MOBILE WELDER OC PLUS ENGLISH Illustration: "Program Manager” softkey assignment for marked welding procedures DESIGNATION FUNCTION Drive level All active and connected drives are displayed at this level. Possible drive include: • Internal memory • External storage media connected via USB •...
Page 72 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION Number of welding pro- Indicates the number of welding procedures at each storage location cedures level. Welding parameter pre- The welding parameter preview information field shows a preview of view the main welding parameters for the currently selected welding pro- cedure.
Page 73: Loading The Welding Procedure
MOBILE WELDER OC PLUS ENGLISH 8.1.1.1 Loading the welding procedure To load a welding procedure, follow the steps below. From the main menu Select the "Program Manager" menu item. At the drive level, select the desired drive. At the folder level, select the desired folder.
Page 74: Creating A Folder
ENGLISH MOBILE WELDER OC PLUS Alternatively, welding procedures can be saved via the "Save" softkey. For detailed information, see the chapter Main menu [} 64] 8.1.1.3 Creating a folder Folders and subfolders can be created on the drives for structured storage of the welding procedures.
Page 75 MOBILE WELDER OC PLUS ENGLISH DESIGNATION FUNCTION Favorites folder The welding procedures selected as favorites in this folder are linked for quick access. Favorites icon The star icon indicates that the highlighted procedure has been marked as a favorite. Checkbox...
Page 76 ENGLISH MOBILE WELDER OC PLUS NOTICE Wird ein kompletter Ordner ausgewählt und zu den Favoriten hinzugefügt, werden nur die Schweißprogramme im Ordner „Fa- voriten“ verlinkt, nicht der Ordner selbst. Aus dem Hauptmenü: 1. Menüpunkt „Programm Manager“ auswählen. 2. Softkey „Verwalten“ auswählen (siehe Programm Manager).
Page 77 MOBILE WELDER OC PLUS ENGLISH • USB keyboard Pressing a key on the external keyboard hides the software keyboard. Using the input layout of the external keyboard, rename the welding procedure or folder and confirm the entry with the "Enter"...
Page 78 ENGLISH MOBILE WELDER OC PLUS The following items can be copied: • A complete folder • Individual welding procedures from a folder • A selection of welding procedures from a folder If only one drive is selected as the destination when copying a welding procedure or a selection of weld- ing procedures, the original folder is also created when copying the welding procedures.
Page 79 MOBILE WELDER OC PLUS ENGLISH If only one drive is selected as the destination when moving a welding procedure or a selection of weld- ing procedures, the original folder is also created when moving the welding procedures. The copied welding procedures are then also located in it.
Page 80 ENGLISH MOBILE WELDER OC PLUS 8.1.1.4.6 Schweißprogramme und Ordner löschen NOTICE Durch Löschen werden Schweißprogramme oder Ordner dauerhaft vom Laufwerk entfernt. Es können gelöscht werden: • Ein kompletter Ordner • Einzelne Schweißprogramme aus einem Ordner • Eine Auswahl von Schweißprogrammen aus einem Ordner Es können nicht gelöscht werden:...
Page 81: Removing Share
MOBILE WELDER OC PLUS ENGLISH 8.1.1.5 Removing share Using the "Remove Share" softkey, LAN network drives can be removed from the Program Man- ager. DESIGNATION FUNCTION Drive level All active and connected drives are displayed at this level. Possible drive include: •...
Page 82 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION Drive information The "Drive Information" field displays information about the drive cur- rently marked with the menu cursors. • Name: Displays the drive name. • Types of drive: Indicates whether the drive is internal, USB or LAN.
Page 83: Protocol Manager
The "STANDARD" folder cannot be deleted. DESIGNATION FUNCTION "Local" icon The power supply can display log files from other Orbitalum power supplies, among others. This is the case, for example, with a shared LAN location where multiple power supplies store the weld logs.
Page 84 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION Folder level All welding protocol folders created in the parent location are dis- played at this level. The folder structure is taken from the Program Manager of the associated welding procedure. Menu cursor Drives, folders or welding procedures marked with the menu cursor are highlighted in blue in the Program Manager.
Page 85 MOBILE WELDER OC PLUS ENGLISH DESIGNATION FUNCTION Welding protocol pre- The welding protocol preview information field shows the content of view the currently selected welding protocol. ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 86: Auto Programming
ENGLISH MOBILE WELDER OC PLUS 8.1.3 Auto programming Auto programming is used for software-supported creation of welding procedures based on the work- piece dimensions, the welding gas and the weld head type. NOTICE The result of the auto programming serves as a reference value No guarantee is given for an optimal welding result.
Page 87 Several materials and parameter sets are available for programming. The selection must be made on the basis of the application. Stainless Classic = Classic ORBITALUM parameter set, suitable for general stainless steels. Stainless-4-Level = Stainless steel parameter set recommended for ASME stainless steel pipe dimensions Suitable for high-purity and pharmaceutical applications.
Page 88 ENGLISH MOBILE WELDER OC PLUS DESIGNATION FUNCTION Gas Type Several shielding gases are available for programming. The selection must be made on the basis of the application and the shielding gas to be used. Argon Standard shielding gas Argon e.g.: Argon 4.6 or Argon 5.0...
Page 89: Adjusting The Program
MOBILE WELDER OC PLUS ENGLISH 8.1.4 Adjusting the program In the "Adjust Program" menu, welding parameters and levels of the currently loaded welding procedure can be viewed and adjusted. Levels can be changed, removed or added. In addition to the parameters relevant to welding, various settings relevant to the welding procedure can be made.
Page 90 ENGLISH MOBILE WELDER OC PLUS NOTICE By holding down the rotary actuator and then turning it, the level segment cursor jumps directly to the next level segment boundary in the direction of rotation. ► The input combination of pressing and holding down must be done within one second! 8.1.4.1.1 Adding a new level segment/level segment boundary...
Page 91: Adjusting Parameters
MOBILE WELDER OC PLUS ENGLISH 8.1.4.2 Adjusting parameters The "Adjust Program Parameters" menu can be used to adjust the welding procedure parameters of the currently loaded welding procedure. Illustration: "Adjust Program Parameters" menu ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 92 ENGLISH MOBILE WELDER OC PLUS Changing parameter values DESIGNATION FUNCTION Input field - highlighted in yel- Input fields highlighted in yellow mark all values currently changed in the welding procedure that deviate from the cur- rent memory value. By saving the welding procedure again, the changed values are applied and highlighted in gray.
Page 93 MOBILE WELDER OC PLUS ENGLISH Illustration: "Adjust Program Parameters" menu DESIGNATION FUNCTION "Documentation” section of the All documentation fields defined in the "Documentation" pro- welding procedure gram settings are displayed in the documentation section of the welding procedure. Prerequisites: • Documentation fields have been defined and the documentation function has been activated.
Page 94 ENGLISH MOBILE WELDER OC PLUS 8.1.4.2.2 Basic adjustments All basic adjustments required for the welding process can be made in the "Basic Adjustments" section of the welding procedure. Illustration: Basic adjustments, upper region of menu PARAMETER FUNCTION "Process De- See the chapter "Process Details" [} 100] tails"...
Page 95 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION "Rotor Start Enter in °. Determines the start position of the welding process, starting Position" from the home position of the weld head. After the welding process is started, the electrode moves from the home position to the entered posi- tion.
Page 96 ENGLISH MOBILE WELDER OC PLUS Illustration: Basic adjustments, middle region of menu Illustration: Basic adjustments, lower region of menu PARAMETER FUNCTION "Total Time" Displays the total time of the welding procedure from the start command of the welding process until the gas post-purge time has elapsed in seconds.
Page 97 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION "Save Data This function determines whether and where weld data logs are saved for Log Files" the currently active welding procedure. Select the desired storage location from the dropdown list. Weld data logs are saved per weld in CSV and PDF format to the selected location.
Page 98 ENGLISH MOBILE WELDER OC PLUS PARAMETER FUNCTION "Printer Selec- Internal tion" System printer installed in the welding power supply. External USB printer Prerequisite: Printer is connected to any USB port. NOTICE! Due to the variety of USB printers available on the market, no general compatibility can be guaranteed.
Page 99 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION "Directly Weld When this function is activated, the electrode moves to the programmed After Tacking" start position after setting the last tack point; the actual welding process starts immediately upon reaching it. If this function is deactivated, only the tacking parameters of the welding procedure are taken into account.
Page 100 ENGLISH MOBILE WELDER OC PLUS 8.1.4.2.2.1 "Process Details" In the "Process Details" menu, additional information for welding process stability and comments can be made on individual parameters such as material, gas or electrode, e.g. a description of the seam prepa- ration or the angular position of the electrode adapter.
Page 101 MOBILE WELDER OC PLUS ENGLISH NOTICE The "Process Details" are procedure-related and are stored in the data record of the respective welding procedure. Print out the process details together with welding procedures, see the chapter Documentation [} 92] ORBITALUM TOOLS GmbH...
Page 102 ENGLISH MOBILE WELDER OC PLUS 8.1.4.2.3 Gas pre purge All welding procedure parameters that affect gas pre-purge can be set in the "Gas Pre-Purge" section of the welding procedure. Illustration: "Gas Pre-Purge" section of the welding procedure PARAMETER FUNCTION "Pre-Purge Time" Time period from process start to ignition in seconds during which the weld head is purged with the process gas quantity.
Page 103 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION "Flow Force Time period in seconds during which the weld head is pressurized with the Time" (gas pre- set "Flow Force Gas Quantity”. purge) NOTICE! It is recommended that you reduce the welding gas quantity to the actual process gas quantity at least 2 seconds before ignition of the arc to allow the gas flow to stabilize before ignition.
Page 104 ENGLISH MOBILE WELDER OC PLUS 8.1.4.2.4 Pool Formation All welding procedure parameters that affect the basic adjustments for pool formation and filler wire can be adjusted in the "Pool Formation" section of the welding procedure. Illustration: "Pool Formation" section of the procedure...
Page 105 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION "Wire Retract" Time period in seconds during which the wire needs to be retracted after the "Wire Final Delay Time" has elapsed. This function can be useful to prevent the filler wire from becoming stuck at the weld seam end.
Page 106 ENGLISH MOBILE WELDER OC PLUS 8.1.4.2.5 Level All welding procedure parameters for the individual levels are located in the "Level" section of the weld- ing procedure. A welding procedure can consist of several levels. By using multiple levels, physical con- ditions such as the effect of gravity in different welding positions can be addressed individually.
Page 107 MOBILE WELDER OC PLUS ENGLISH 8.1.4.2.6 Weld seam end All welding procedure parameters that affect the downslope phase at the weld seam end can be set in the "Downslope" section of the welding procedure. The settings can prevent the formation of an end crater.
Page 108 ENGLISH MOBILE WELDER OC PLUS 8.1.4.2.7 Gas post purge All welding procedure parameters that affect gas post purge can be set in the "Gas Post Purge" section of the welding procedure. Illustration: "Gas Post-Purge Time" section of the welding procedure...
Page 109 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION "Flow Force Time period in seconds during which the weld head is pressurized with the Time" – Post- set Flow Force gas quantity. Purge NOTICE! It is recommended that you keep the process gas flow applied for 3 seconds after the welding arc has been extinguished and then switch to the Flow Force gas quantity.
Page 110: Tig Manual Welding Mode
ENGLISH MOBILE WELDER OC PLUS 8.1.5 TIG manual welding mode The "TIG Manual Weld Mode" menu item switches the power supply from orbital welding mode to TIG manual welding mode. The TIG manual welding mode is designed and optimized for manual welding with a manual welding torch.
Page 111 MOBILE WELDER OC PLUS ENGLISH PARAMETER PROCESS DETAIL/ITEM "System Settings" menu System-, service- and program-relevant settings can be made and system-relevant information displayed under "Sys- tem Settings". In addition, system updates and activation of optional software can be performed. For detailed information, see the chapter Settings [} 123] "Weld Mode"...
Page 112: Welding Ramp Process Graphic
ENGLISH MOBILE WELDER OC PLUS 8.1.5.1 Welding ramp process graphic The welding ramp process graphic in the menu view provides information about the currently set weld- ing parameters of the individual process phases. It also serves as a progress indicator during the welding process.
Page 113 MOBILE WELDER OC PLUS ENGLISH PARAMETER PROCESS DETAIL/ITEM "Start Current" process phase Welding ramp range in seconds during the "Start Current" phase and the set parameter value. "Upslope Time" process phase Welding ramp range in seconds during the "Upslope Time"...
Page 114: Adjust Program - Manual_Welding_Mode
ENGLISH MOBILE WELDER OC PLUS 8.1.5.2 Adjust Program - Manual_Welding_Mode Welding parameters can be displayed and adjusted via the "Adjust Program" menu item in the manual welding mode. You can select between the welding modes "pulsed welding" and "constant welding".
Page 115 MOBILE WELDER OC PLUS ENGLISH PARAMETER PROCESS DETAIL/ITEM "Pre-Purge Time" Time period in seconds during which the welding torch is pressurized with welding gas from process start to ignition. "Start Current" Current in amps that is established immediately after ignition of the arc.
Page 116: Welding In The Manual Welding Mode
ENGLISH MOBILE WELDER OC PLUS 8.1.5.3 Welding in the manual welding mode All relevant welding functions can be controlled and the welding process can be started via the manual welding torch control panel in the welding menu/welding mode. NOTICE During the active welding process, it is not possible to adjust the welding parameters via the software interface.
Page 117 MOBILE WELDER OC PLUS ENGLISH PARAMETER PROCESS DETAIL/ITEM "Gas On/Off" The welding gas flow is started manually by pressing the "Gas On/Off" softkey button. Pressing it again shuts off the welding gas flow. NOTICE! By means of a manual start, the gas flow can be checked independently of the welding process to ensure functional readiness.
Page 118: Functions Man- Ual_Weld
ENGLISH MOBILE WELDER OC PLUS 8.1.5.4 Functions Manual_Welding_Torch_Control_Panel The welding process phases are controlled by two rocker switches arranged next to each other on the MW TIG manual welding torch. The rocker switches can be held up or down or tapped independently. When the pressure is removed,...
Page 119 MOBILE WELDER OC PLUS ENGLISH PROCESS PHASE ROCKER MOVEMENT FUNCTION Outside the process ► Left rocker held down. Starts the welding process, be- ginning with the "Gas Pre- Purge Time" "Gas Pre-Purge Time" ► Left rocker released. Stops the welding process ►...
Page 120 ENGLISH MOBILE WELDER OC PLUS PROCESS PHASE ROCKER MOVEMENT FUNCTION "Gas Post-Purge ► Left rocker held down. Restart s"Arc Ignition" Time" During and outside the ► Right rocker tapped down. Increase welding current 1 A/ welding process Tap - "HP/LP Current"...
Page 121 MOBILE WELDER OC PLUS ENGLISH Procedure for regular welding process in 2-touch mode: ü The power supply must be in "Welding - Manual welding mode". 1. Left rocker switch held down. ð The welding process starts with the welding gas flow and the "Gas Pre-Purge Time".
Page 122: Logout
ENGLISH MOBILE WELDER OC PLUS 8.1.5.5 Logout Procedure: ► Press the "Logout" menu button (1) or the "Logout" function button (2) in the main menu. ð The Logout screen appears. See also the chapter Login screen [} 39] ð The power supply is protected from unauthorized access.
Page 123: Settings
MOBILE WELDER OC PLUS ENGLISH 8.1.6 Settings 8.1.6.1 System adjustments Adjustments can be made at the system level in the system settings. Illustration: System adjustments, upper region of menu DESIGNATION SYSTEM ADJUSTMENTS OPTIONS "Flow Sensor" The welding gas sensor and thus welding gas monitoring can be temporarily ON/OFF deactivated via the "Flow Sensor ON/OFF"...
Page 124 ENGLISH MOBILE WELDER OC PLUS DESIGNATION SYSTEM ADJUSTMENTS OPTIONS "Coolant Sen- The "Coolant Sensor ON/OFF" function can be used to deactivate the sor" ON/OFF coolant sensor temporarily and thus monitoring of the coolant flow. This can be useful, for example, when the coolant sensor is defective and work must be continued temporarily.
Page 125 When the adaptation solution is used for a competitor's weld head, the head- list must be changed accordingly. ORBITALUM Standard headlist – includes all ORBITALUM weld head data. Includes selected AMI weld head data. Cajon_Polysoude Includes selected Cajon, Swagelok and Polysoude weld head data.
Page 126 ENGLISH MOBILE WELDER OC PLUS Illustration: System adjustments, lower region of menu DESIGNATION SYSTEM ADJUSTMENTS OPTIONS "Printer Selec- Used to select the output printer for all printing processes such as weld data tion" logs or welding procedures. Only the printers accessible when the power supply is started are listed in the printer list.
Page 127 MOBILE WELDER OC PLUS ENGLISH DESIGNATION SYSTEM ADJUSTMENTS OPTIONS "Continue In- When the function is activated, it is possible to continue the welding process terrupted Pro- at the point where it was interrupted. gram" NOTICE! Aborting the welding process must be done manually via the "Stop"...
Page 128 ENGLISH MOBILE WELDER OC PLUS DESIGNATION SYSTEM ADJUSTMENTS OPTIONS "Extend Coolant Pump Time" NOTICE! To use this function, a cooling unit must be con- nected. The "Coolant Delay" function can be used to activate the liquid cooling sys- tem of the power supply beyond the welding process.
Page 129 MOBILE WELDER OC PLUS ENGLISH DESIGNATION SYSTEM ADJUSTMENTS OPTIONS "Remain The "Remain Signed in" function can be used to define the authorization Signed In" ON/ level or range of functions with which the power supply starts after being switched on.
Page 130: Program Settings
ENGLISH MOBILE WELDER OC PLUS 8.1.6.2 Program settings All program-related settings can be made in the program settings. Illustration: "Program Settings" menu MENU ITEM SETTING OPTIONS "Limit Adjust- In the "Limit Adjustments" menu item, you can define the limit values above ments"...
Page 131 MOBILE WELDER OC PLUS ENGLISH MENU ITEM SETTING OPTIONS "Documentation" The "Documentation ON/OFF" slide button can be used to activate or deacti- ON/OFF vate the fields defined under the "Documentation" menu item and their docu- mentation function in the welding procedure.
Page 132 ENGLISH MOBILE WELDER OC PLUS 8.1.6.2.1 Limit Adjustments The power supply controls and monitors the SET and ACTUAL values of the welding current, arc volt- age and weld speed during the entire welding process. The limit values above or below which a warning message or a welding process abort is triggered are specified under the "Limit Adjustments"...
Page 133 MOBILE WELDER OC PLUS ENGLISH 8.1.6.2.2 Overview and documentation list functions Using the documentation function, you can define and display documentation processes. When this function is activated, the operator is prompted to enter the defined documentation parameters before starting the orbital welding process.
Page 134 ENGLISH MOBILE WELDER OC PLUS TOUCHSCREEN FUNCTION ELEMENT "New" softkey New documentation fields can be created using the "New" softkey. "Move" softkey The "Move" softkey can be used to change the display sequence of the doc- umentation fields in the welding procedure and the log file.
Page 135 MOBILE WELDER OC PLUS ENGLISH The documentation fields can be arranged in a rolling manner using the "Move" softkey. The defined sequence corresponds to the display sequence of the documentation input fields in the welding procedure and the log file.
Page 136: System Data
ENGLISH MOBILE WELDER OC PLUS 5. Press the "Rename" softkey. 8.1.6.3 System data Individual system areas of the software can be updated / backed up / restored under system data. 8.1.6.3.1 Update Individual system areas can be updated independently of each other under this menu item.
Page 137: Network Environment
MOBILE WELDER OC PLUS ENGLISH 8.1.6.3.3 Restore The system can be reset to the last software version under the "Restore" menu item. Procedure: 1. Press the "Restore System" menu button (1). 2. "Do you really want to restore the system?" Confirm with "Yes (2)".
Page 138 ENGLISH MOBILE WELDER OC PLUS Power supply 1 Power supply 2 Power supply 3 LAN switch Windows server Windows PC Illustration: Connection scheme ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 139 MOBILE WELDER OC PLUS ENGLISH 8.1.6.4.1 LAN network setup All network-relevant parameters required to integrate the power supply into a local network structure can be entered under the "LAN Network Setup" menu item. PARAMETER FUNCTION DHCP server The DHCP function enables connection of the power supply to an existing network without manual configuration.
Page 140 ENGLISH MOBILE WELDER OC PLUS 8.1.6.4.2 Shared Folder Setup Network storage locations for welding procedures and log files can be set up under the "Shared Folder Setup" menu item. If identical storage locations are set up for multiple power supplies, the data stored there can be shared among them.
Page 141 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION Computer name Computer name or IP address of the destination computer/server. or IP address The computer name is preferable. NOTICE! Pay attention to correct use of upper/lower case! IMPORTANT: • Network sharing with read and write authorization must be set up for the destination directory on the destination computer/server.
Page 142 ENGLISH MOBILE WELDER OC PLUS PARAMETER FUNCTION Advanced set- The "Advanced Settings" menu button opens a submenu for entering the SMB ver- tings sion network parameters and the server network security mode. SMB version Dropdown list for selecting the SMB version.
Page 143 MOBILE WELDER OC PLUS ENGLISH PARAMETER FUNCTION Advanced set- Authentication Dropdown list for selecting the security mode of the server network. tings and security In case of connection problems, the security mode can be adjusted accordingly. Set mode on the basis of the operating system of the target com- puter/server.
Page 144: Service
ENGLISH MOBILE WELDER OC PLUS 8.1.6.5 Service 8.1.6.5.1 Coolant pump On The "Coolant pump On" function is used to empty the coolant tank, e.g. for service purposes such as coolant change or if the power supply will not be used for an extended period of time.
Page 145 The "Import AMI Program" function can be used to import welding procedure parameters from Arc Ma- chines power supplies into an ORBITALUM welding procedure. For this purpose, all of the following welding procedure parameters must be transferred from the AMI welding procedure to be converted to the input masks.
Page 146 ENGLISH MOBILE WELDER OC PLUS MENU SETTING OPTIONS ITEM "Pre- Time period in seconds for how long the welding torch is pressurized with welding Purge gas from process start to ignition. Time" "Gas Post- Time period in seconds for how long the welding torch is pressurized with welding Purge gas after the arc is extinguished.
Page 147 MOBILE WELDER OC PLUS ENGLISH MENU SETTING OPTIONS ITEM "Adjust Levels can be created and the level-specific parameters of the AMI welding proce- Levels" dure entered under the "Adjust Levels" menu item. The input is done in tabular form. Before a value is entered, the input field must be selected/marked.
Page 148 ENGLISH MOBILE WELDER OC PLUS MENU SETTING OPTIONS ITEM Touchscreen element Function "Level +" softkey The "Level +" softkey adds another level entry to the end of the level table. "Level -" softkey The "Level -" softkey deletes the last level of the level table.
Page 149 Import Pressing the "Import" menu button converts the AMI welding parameters entered for use in an ORBITALUM welding procedure. The converted AMI welding procedure is automatically stored in the "Program Man- ager" in the internal memory under the path Internal Memory/PROGRAM/ MPORTS_AMI.
Page 150 ENGLISH MOBILE WELDER OC PLUS 8.1.6.5.5 Settings for external printer You can make the settings for text output in the "External Printer Setup" menu. Illustration: "External Printer Setup" menu MENU ITEM SETTING OPTIONS "Small Letters" Small font size activated Small font size deactivated "Distance From...
Page 151 MOBILE WELDER OC PLUS ENGLISH 8.1.6.5.6 Service screen The "Service Screen" shows an overview of all electronic input and output signals used to control the power supply. These can be used for troubleshooting when service is necessary. Illustration: "Service Screen" menu, signal value table, upper region...
Page 152: Setting The Language And Keyboard
ENGLISH MOBILE WELDER OC PLUS 8.1.6.5.9 Changelog The "Changelog" menu button opens an overview with information on all software changes by software version. 8.1.6.6 Setting the language and keyboard Illustration: "System Settings" MENU ITEM DISPLAY "Keyboard" For setting the language-specific keyboard layout of the external USB key- board.
Page 153: Weld Mode
MOBILE WELDER OC PLUS ENGLISH Weld mode The "Weld Mode" softkey (1) is used to access the welding mode from the main menu: Illustration: Main menu The welding process can be started and all functions relevant to welding can be controlled in the weld- ing menu/welding mode.
Page 154 ENGLISH MOBILE WELDER OC PLUS WARNING Dangers from electromagnetic fields Active implants of persons in the vicinity can be disturbed ► Persons with pacemakers, defibrillators or neurostimulators may only work with the power supply after a workplace evaluation by the system operator.
Page 155 MOBILE WELDER OC PLUS ENGLISH NOTICE Pressing and holding (3 sec.) the "GAS" key on the weld head re- mote control switches between the "Test Mode" and "Weld Mode" menus. Illustration: "Weld Mode" menu, "START" softkey highlighted in red CONTROL EL-...
Page 156: Gas" Softkey
ENGLISH MOBILE WELDER OC PLUS CONTROL EL- FUNCTION EMENT "Motor Con- The "Motor Control" softkey opens a softkey submenu in which the weld head trol" softkey rotation and cold wire functions can be controlled manually. See the chapter Motor control [} 160]...
Page 157 MOBILE WELDER OC PLUS ENGLISH Flow Force The "Flow Force" functions are primarily used to reduce the gas pre-purge and gas post-purge times. They offers advanced welding gas settings to optimize welding gas management. The "Flow Force" functions can be used to optimize not only process time but also annealing colors, gas flow, workpiece temperature and weld head temperature.
Page 158 ENGLISH MOBILE WELDER OC PLUS MENU ITEM FUNCTION "Pre-Purge Time period in seconds for how long the weld torch is pressurized with the Time" process gas quantity from process start to ignition. "Gas Quantity" Process gas quantity with which the weld head is pressurized during the weld- ing process and the regular gas pre-purge time and post-purge time.
Page 159 MOBILE WELDER OC PLUS ENGLISH Illustration: "Gas overview" menu, lower region MENU ITEM FUNCTION "Permanent Function for activating the "Permanent Gas" function. Gas" Permanent Gas Permanent Gas active Permanent Gas Permanent Gas not active "Permanent Welding gas quantity with which the weld head is continuously pressurized Gas Quantity"...
Page 160: Gas On" Softkey
ENGLISH MOBILE WELDER OC PLUS 8.2.1.2 "Gas On" softkey The "Gas On" softkey manually starts the gas flow and, if the ORBICOOL cooling unit is connected, also the cooling flow. When actuated again, the gas and cooling flow are stopped.
Page 161: Global Change" Softkey
MOBILE WELDER OC PLUS ENGLISH The "Wire" softkey opens a softkey submenu with all cold wire functions of the weld head: MENU ITEM FUNCTION "Wire Reverse" softkey Retracts the cold wire. "Wire Forward" softkey Advances the cold wire. NOTICE The softkeys are only displayed if the selected weld head supports wire.
Page 162: Test Mode
ENGLISH MOBILE WELDER OC PLUS Test mode The "Test Mode" softkey (1) is used to access the test mode from the main menu. Illustration: Main menu In the test menu/test mode, a simulation process can be started and all welding-relevant functions can be controlled in order to check and adjust the sequence of the currently loaded welding procedure.
Page 163 MOBILE WELDER OC PLUS ENGLISH Illustration: "Test Mode" menu, "START" softkey highlighted in yellow CONTROL ELE- FUNCTION MENT "Start" softkey Starts the simulation process without arc ignition, welding current, welding gas and cooling flow , based on the parameters of the currently loaded welding procedure.
Page 164: Welding Process
ENGLISH MOBILE WELDER OC PLUS Welding process ü The power supply must be in the welding mode. ► Pressing the "START" softkey starts the welding process and thus the cooling flow and the sup- ply of welding gas for gas pre=purge.
Page 165 MOBILE WELDER OC PLUS ENGLISH Illustration: View during active welding process TOUCHSCREEN ELEMENT FUNCTION Progress of process: The progress of process bar shows the progress of the cur- rently active level in %. Welding position animation Shows the current welding position.
Page 166: Special Commands
ENGLISH MOBILE WELDER OC PLUS Special commands Keyboard entry of special commands Special commands can be entered in the power supply software via the external USB keyboard. To do this, enter the following key combinations while holding down the "Alt" key: VER ►...
Page 167: Service And Maintenance
MOBILE WELDER OC PLUS ENGLISH Service and maintenance 10.1 Service screen See the chapter Service screen [} 151]. 10.2 Software information See the chapter Info [} 151] See the chapter What's new [} 151] See the chapter Changelog [} 152] 10.3 Motor calibration During motor calibration, the rotational speed of the weld head is measured and compared with the set speed.
Page 168 ENGLISH MOBILE WELDER OC PLUS ð A message appears: "Do you want to save the new calibration data?" 2. If the deviation is less than 1%: Confirm message with "No". ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 169: Printer
MOBILE WELDER OC PLUS ENGLISH 3. If the deviation is greater than 1%: Confirm message with "Yes". ð The deviation value determined is accepted. ð The machine knows the error of the currently connected weld head and compensates for it in the welding process.
Page 170: Service And Customer Support
Repairs and enclose the completed form with the shipment of the affected goods. 10.6.2 Technical support & application engineering Do you have questions about the operation of your Orbitalum system or do you have a technical prob- lem? Our experienced and qualified product and application specialists will support you in the correct selec- tion and application of products.
Page 171: Operator And Service Training
MOBILE WELDER OC PLUS ENGLISH 10.6.3 Operator and service training Our specialist knowledge is imparted by our own experts in small groups in our modern training rooms in Singen. This makes it possible to respond to each individual participant and address specific ques- tions.
Page 172: Storage And Decommissioning
ENGLISH MOBILE WELDER OC PLUS Storage and decommissioning The following storage conditions must be observed: • Storage only in enclosed spaces • Do not store near materials that may cause corrosion. • Temperature range -20 to +55 °C • Relative humidity up to 90 % at 40 °C The operator obligations for proper disposal in the chapter Environmental protection and disposal [} 11]...
Page 173: Upgrade Options
MOBILE WELDER OC PLUS ENGLISH Upgrade options Optional upgrade options make it easy to expand the functionality of the power supply software. Activation is done by means of an alphanumeric activation code ("activation key") that can be entered in the system settings.
Page 174: Accessories
ENGLISH MOBILE WELDER OC PLUS Accessories Optionally available. WARNING Danger presented by using accessories that have not been ap- proved. Various injuries and damage to property. ► Use only genuine tools, spare parts, operating materials and acces- sories from Orbitalum Tools.
Page 175 MOBILE WELDER and ORBIMAT series. Code 811 050 005 Hose package extensions Suitable for all weld heads from Orbitalum, with exception of the AVC/OSC versions of the ORBIWELD TP series. The weld current connection adapter set may be required for usage with older Orbitalum welding power supplies and heads with green Superior con- nections.
Page 176: Consumables
ENGLISH MOBILE WELDER OC PLUS Consumables Optionally available. WARNING Danger presented by using consumables that have not been ap- proved. Various injuries and damage to property. ► Use only genuine tools, spare parts, operating materials and acces- sories from Orbitalum Tools.
Page 177 MOBILE WELDER OC PLUS ENGLISH ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 178: Spare Parts List
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 179 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 180: Grundaufbau Mw
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 181 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 182: Bodenblech Mw | Base Plate
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 183 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 184: Frontabdeckung Mw | Front
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 185 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 186: Rückwand Mw | Rear Panel
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 187 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 188: Gaskomponenten Mw | Gas
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 189 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 190: Vertikalblech Mw | Vertical
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 191 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 192 SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 193 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 194: Handgriff-Abdeckung Mw
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 195 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 196: Schweißstrominverter Mw
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 197 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 198: Verbindungskabel | Connection
SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 199 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 200 SPARE PARTS MOBILE WELDER OC PLUS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 201 MOBILE WELDER OC PLUS SPARE PARTS ORBITALUM TOOLS GmbH , D-78224 Singen www.orbitalum.com...
Page 202: Declaration Of Conformity
(including optionally available accessories from Orbitalum): / Machine et type (y compris accessoires MOBILE WELDER (OC/Plus) Orbitalum disponibles en option): / Macchina e tipo (inclusi gli articoli accessori acquistabili opzionalmente ORBIMAT 180 SW da Orbitalum): / Máquina y tipo (incluidos los artículos de accesorios de Orbitalum disponibles...
Page 203 DE UKCA-Konformitätserklärung EN UKCA Declaration of conformity Orbitalum Tools GmbH Josef-Schüttler-Straße 17 78224 Singen, Deutschland Maschine und Typ (inklusive optional erhältlichen Zubehörartikeln von Orbitalum): / Orbitalschweißstromquelle Machinery and type (including optionally available accessories from Orbitalum): MOBILE WELDER (OC/Plus) ORBIMAT 180 SW...

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