Ford PAPR User Instructions
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Ford PAPR User Instructions

Ford PAPR User Instructions

Limited-use public health emergency powered air purifying respirator assembly
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User Instructions for
Limited-Use Public Health Emergency
Powered Air Purifying Respirator
(PAPR) Assembly
This device has been approved by NIOSH in accordance with its
Limited Public Health Emergency PAPR guidance issued in April
2020 and adheres to FDA's March 28, 2020 letter addressing use
of NIOSH approved PAPRs. Use of this device is authorized only
until the declaration that circumstances exist justifying the
authorization of the emergency use of personal respiratory
protective devices during the COVID-19 outbreak is terminated
under Section 564(b)(2) of the Federal Food, Drug, and
Cosmetic (FD&C) Act, or until the Emergency Use Authorization
is revoked under Section 564(g) of the FD&C Act, or until the
approved configuration can no longer be maintained, whichever
is shorter.
IMPORTANT: Before use, the wearer must read and understand
these User Instructions. Keep these User Instructions for reference.
IMPORTANT NOTICE:

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  • Page 1 IMPORTANT NOTICE: This device has been approved by NIOSH in accordance with its Limited Public Health Emergency PAPR guidance issued in April 2020 and adheres to FDA’s March 28, 2020 letter addressing use of NIOSH approved PAPRs. Use of this device is authorized only...
  • Page 3 Do not, at any time, immerse the blower unit or battery pack in water or other liquid. • Do not drop PAPR assembly from a height greater than 1 m (3.3 ft). If PAPR assembly falls from a height greater than 1 m (3.3 ft), do not use PAPR.

  • Page 4: Table Of Contents

    Power PAPR on ........
  • Page 5 FCC COMPLIANCE ..........30 APPENDIX A: Limited-Use Public Health Emergency PAPR Hoodtop .

  • Page 6: Foreword

    System Description The Limited-Use Public Health Emergency PAPR assembly is designed to be used with the Ford hoodtop listed on the approval label to form a complete National Institute of Occupational Safety and Health (NIOSH) approved respiratory system. This device may only be used in accordance with the Important Notice on page 1 of these User Instructions.

  • Page 7: List Of Warnings And Cautions Within These User Instructions

    For correct use, consult supervisor and User Instructions, or call Technical Service at 1-833-804-3673. 2. The battery packs, chargers and Ford PAPR assemblies are not designed to be intrinsically safe. Do not use in flammable or explosive atmospheres. Doing so may result in serious injury or death.
  • Page 8 This could allow contaminants to enter the respirator and may result in sickness or death. 5. Filter is not replaceable by the user. Do not use PAPR if airflow is below minimum flow level based on the Air Flow Indicator.

  • Page 9: Limitations Of Use

    Plan to leave the contaminated area immediately if the low battery alarm activates to obtain a fully charged battery before automatic shutdown of the PAPR. Designed primarily for use in indoor, climate-controlled environments. Unit airflow does not compensate for high altitudes. Unit has been calibrated at sea level.

  • Page 10: Respirator Program Management

    RESPIRATOR PROGRAM MANAGEMENT — 7 RESPIRATOR PROGRAM MANAGEMENT Occupational use of respirators must be in compliance with applicable health and safety standards. By United States regulation, employers must establish a written respirator protection program meeting the requirements of the Occupational Safety and Health Administration (OSHA) Respiratory Protection standard 29 CFR 1910.134 and any applicable OSHA substance specific standards.

  • Page 11: Approvals, Cautions, And Limitations

    Limited-Use Public Health Emergency PAPR guidance issued in April 2020. Refer to the User Instructions and/or the NIOSH approval label provided with the Ford PAPR for a listing of components used to assemble a complete NIOSH approved respirator system or contact Technical Service. This device has been designated for the following Protection: High-efficiency particulate air filter for powered air-purifying respirators.

  • Page 12: Unpacking And Battery Charging

    Inspection section of these User Instructions. WARNING! 1. The battery packs, chargers, and the Ford PAPR assembly are not tested or certified as intrinsically safe. Do not use in flammable or explosive atmospheres. Doing so may result in serious injury or death.
  • Page 13 10 — UNPACKING AND BATTERY CHARGING To charge a battery pack: 1. Plug the charger into an appropriate outlet before inserting battery pack. 2. Insert the battery pack (Fig. 1-1) into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink continuously indicating that the charging process has started.

  • Page 14: Charger Operation

    UNPACKING AND BATTERY CHARGING — 11 Charger Operation For full safety and charging instructions, refer to DeWalt Instruction Manual included with the supplied battery and charger. Refer to the indicators below (Fig. 2) for the charge status of the battery pack. Fig.

  • Page 15: Component Description And Assembly

    Note: Only certain 20V DeWalt battery packs (DCB230, DCB205) can be used with the Limited-Use Public Health Emergency PAPR. Attempts to use any other battery pack will void the NIOSH approval, system warranty, may not provide respiratory protection, and may damage the PAPR.

  • Page 16: Breathing Tubes

    2. With the “TO BLOWER” label facing away from the user’s body, align the orientation marks with the 2 ribs (Fig. 4a) on the outlet of the PAPR unit. The loop in the tube should be to the user’s left side (Fig. 4b).
  • Page 17 14 — COMPONENT DESCRIPTION AND ASSEMBLY 4. Holding the hood connector (with Ford oval label), guide the hood end of the tube over the end of the tube at the PAPR unit (Fig. 4b). 5. Push the connector straight onto the hood spigot until it clicks in place.

  • Page 18: Hoodtop

    Hoodtop The Limited-Use Public Health Emergency PAPR is approved for use with a Ford hoodtop only. Refer to the hoodtop User Instructions in Appendix A of this document for information on attaching and donning the hoodtop to be used, and to determine Assigned Protection Factor (APF) for the complete respiratory protection system.

  • Page 19: Belts

    Fig. 5 – Belt Install Filter The high efficiency particulate air (HEPA) filter used in the system is not replaceable. If the filter becomes clogged, damaged, or immersed, or if the system stops working, discontinue using PAPR immediately. Do not attempt to change filter.

  • Page 20: Operating Instructions

    OPERATING INSTRUCTIONS — 17 OPERATING INSTRUCTIONS Power PAPR on Push the power control button on bottom of unit to the depressed position (Fig. 6). Power PAPR off Push the power control button on bottom of unit and release to the raised position (Fig.

  • Page 21: Inspection

    1. PAPR system: Closely inspect the entire PAPR system including the blower unit, breathing tube, battery, belt, and hoodtop. Pay particular attention to component connection points for wear or damage. If parts are missing or damaged, do not use PAPR assembly.
  • Page 22 The Air Flow Indicator must be used to verify minimum required airflow is attained prior to each use. During use, if you suspect the PAPR is not delivering a minimum of 170 lpm (6 cfm), exit the contaminated area, see your supervisor, and recheck the airflow with the Air Flow Indicator.

  • Page 23: Entering And Exiting The Contaminated Area

    CONTAMINATED AREA Prior to entering the contaminated area, complete the inspection procedures listed in these User Instructions and ensure the selected PAPR setup is appropriate protection for the given airborne contaminant and concentration. 1. Turn the blower unit on. 2. Check the airflow with the Air Flow Indicator.

  • Page 24: Cleaning, Disinfection, Storage, And Disposal

    Cleaning and Disinfecting It is important to always read and follow the PAPR and hoodtop User Instructions for donning, doffing, use, and storage of the assembly. The following general guidelines are for cleaning and/or disinfecting your Limited-Use Public Health Emergency PAPR assembly.
  • Page 25 Wipe the belt. Replace the cloth if it becomes visibly dirty. Disinfecting Disinfect the PAPR assembly with the disinfectant cleaner. Follow the user instructions and/or EPA label for the selected disinfectant. Surfaces must be visibly wet with disinfectant for the full specified contact time.

  • Page 26: Storage

    After Cleaning and Drying 1. Reassemble unit as described in the User Instructions. 2. Inspect the PAPR unit and hoodtop following the inspection procedures in the User Instructions for that item. Always read and follow the user instructions and/or EPA label for your selected disinfectant.

  • Page 27: Battery Pack Maintenance And Storage

    Battery packs should be charged prior to storage. For short-term storage, the battery pack may be left attached to the blower unit. Refer to the Limited-Use Public Health Emergency PAPR User Instructions for specific maintenance and storage recommendations. Normal use of the battery and natural aging of battery cells will gradually decrease the battery’s available capacity.

  • Page 28: Technical Specifications

    Activates when approximately 10-15 minutes of power remains. Power down the blower unit and replace the battery pack to reset alarm. Intrinsic Safety The Ford assembly is NOT designed as an intrinsically safe system. Latex The Ford assembly was not made with natural rubber...

  • Page 29: Listing Of Components And Accessories

    26 — LISTING OF COMPONENTS AND ACCESSORIES LISTING OF COMPONENTS AND ACCESSORIES Consult the guide below for a listing of Limited-Use Public Health Emergency PAPR part numbers. Please refer to theTechnical Service website at www.corporate.ford.com/ppe.html for information on obtaining optional accessories or replacement parts.

  • Page 30: Troubleshooting Guide

    4. Do not use the chargers outdoors or in wet environments. The blower unit should not be opened to attempt repairs or for any other reason. If the PAPR system does not function as expected, discontinue use immediately. Contact Technical Service to help identify additional possible causes and corrective actions for other problems you may experience.

  • Page 31: Related User Instructions And Supporting Documents

    28 — RELATED USER INSTRUCTIONS AND SUPPORTING DOCUMENTS RELATED USER INSTRUCTIONS AND SUPPORTING DOCUMENTS Refer to www.corporate.ford.com/ppe.html for the most recent version of these documents, supporting documents, training videos and additional material. Supporting Document(s): • Limited-Use Public Health Emergency PAPR Quick Start Guide...

  • Page 32: Important Notice

    Ford’s only obligation under this Warranty will be, at Ford’s option, to repair or replace without charge any covered components found by Ford to have been defective at the time of purchase, or to repair or replace blower units found to be defective during the blower unit warranty period, as set forth above.

  • Page 33: Limitation Of Liability

    Except as provided above, Ford shall not be liable or responsible for any loss or damage, whether direct, indirect, incidental, special or consequential, arising out of sale, use or misuse of the PAPR or any of its components, or the user’s inability to use this product. Ford...
  • Page 34 Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FOR MORE INFORMATION Website: www.corporate.ford.com/ppe.html Technical Assistance: 1-833-804-3673 Ford Motor Company One American Road Dearborn, MI 48126...

  • Page 35: Appendix A: Limited-Use Public Health Emergency Papr Hoodtop

    32 — APPENDIX A: APPENDIX A: User Instructions for Limited-Use Public Health Emergency PAPR Hoodtop Ford Hoodtop IMPORTANT: Before use, the wearer must read and understand these User Instructions. Keep these User Instructions for reference. WARNING! Misuse may result in sickness or death.

  • Page 36: Foreword

    Technical Service. System Description The Limited-Use Public Health Emergency PAPR hoodtop is designed to be used with the Ford Limited-Use Public Health Emergency PAPR Assembly to form a respirator system. The Ford hoodtop has a wide-view window (visor) and an elasticized faceseal.
  • Page 37 • The Ford hoodtop is one component of an approved respiratory protection system. Always read and follow all User Instructions supplied with your Ford PAPR Blower Unit in order to ensure correct system operation. 3. Do not use these products for eye and face impact protection.

  • Page 38: Limitations Of Use

    Limited-Use Public Health Emergency PAPR guidance issued in April 2020. Refer to the User Instructions and/or the NIOSH approval label provided with the Ford PAPR for a listing of components used to assemble a complete NIOSH approved respirator system or contact Technical Service. This device has...

  • Page 39: Operating Instructions

    Inspection section of these User Instructions. The Ford hoodtop is shipped with a protective film on the lens. Remove the film by pulling the tab in the upper right corner per (Fig. 8).

  • Page 40: Assembly

    Breathing Tubes and Adapters Connecting the breathing tube Connect the end of the breathing tube with the Ford oval label by pushing quick release end of the breathing tube (i.e. the end with the pinch clip) onto the air inlet of the hoodtop. The breathing tube should make an audible click when attached.

  • Page 41: Donning And Fitting

    Failure to follow these instructions may reduce respirator performance, overexpose you to contaminants, and may result in sickness or death. • Always correctly adjust the Ford hoodtop position to fit your head. • Users should be clean-shaven where the respirator’s faceseal...
  • Page 42 7 1/8 7 1/4 7 3/8 7 1/2 7 5/8 7 3/4 7 7/8 8 Integrated Suspension Integrated Suspension Maximum Optimum 2. Connect breathing tube to blower unit and hoodtop. Start PAPR motor, then don the hoodtop. Note: If possible, use the "buddy system" and have a colleague help check for proper donning.
  • Page 43 • To achieve the best fit, the elasticized edge of the hoodtop faceseal should come in contact with your face under the chin, in front and above of the ears and around back of head. 3. Complete any final performance checks required according to the User Instructions for your PAPR.

  • Page 44: Entering And Exiting The Contaminated Area

    2. The Ford hoodtop is one component of an approved respiratory protection system. Always read and follow all User Instructions supplied with your Ford PAPR blower unit in order to ensure correct system operation. Failure to do so may reduce respirator performance, overexpose you to contaminants, and may result in injury, sickness, or death.
  • Page 45 42 — Operating Instructions f. Temperatures are very high or very low (see Technical Specifications for details). g. The environment is subject to high magnetic fields. 3. Leave the contaminated area before reaching inside or removing the hoodtop. Do not remove the respirator or reach your hand into the hoodtop in areas where the air is contaminated.

  • Page 46: Inspection

    • Do not use with parts or accessories other than those manufactured by Ford as described in these User Instructions or on the NIOSH approval label for this respirator. The ‘in use’ life of these products will vary with frequency and conditions of use.

  • Page 47: Cleaning, Storage, And Disposal

    Storage Hang your Limited-Use Public Health Emergency PAPR hoodtop by the loop sewn into the top of the hoodtop or lay it flat. Never fold or crush the visor. Store product in a clean area that is protected from contamination, damage, dirt, debris, product distortion, UV, and direct sunlight.

  • Page 48: Disposal

    Cleaning, Storage, and Disposal — 45 Disposal Dispose of product according to local regulations. The integrated plastic components can be removed for disposal (Fig. 13a), (Fig. 13b), (Fig. 13c). • Remove the air inlet by detaching from the hoodtop fabric (Fig.

  • Page 49: Specifications

    46 — Specifications Specifications Contact Technical Service for additional technical specifications (e.g. weight, materials of construction, etc). Note: Ford hoodtops were not made with natural rubber latex. Technical Specifications Airflow range Minimum airflow > 170 lpm (6 cfm) Noise level...

  • Page 50: Index

    Index — 47 ..........37 Assembly .
  • Page 51 .........17 Power PAPR off .

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