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GreenMech EcoTMP Operator's Manual

Hydraulic drive chipper for avant loader
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EcoTMP Hydraulic drive
Chipper
for Avant Loader
Operator's Manual

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Summary of Contents for GreenMech EcoTMP

  • Page 1 EcoTMP Hydraulic drive Chipper for Avant Loader Operator’s Manual...

  • Page 2: Table Of Contents

    EcoTMP hyd. CONTENTS SECTION: 1. Introduction and Purpose 2. Technical Specifications, Dimensions, Noise Level, and Lifting points 3. Safety and Symbols Ensure! Never! Always! Safety controls and switches Control cut-outs (not applicable) 'No Stress' system Symbols 4. Machine Preparation Fitting to tractor...

  • Page 3: Contents

    EcoTMP hyd. CONTENTS 7. Storage Storage Removal from storage 8. Disposal 9. Appendix Hydraulic Circuit Electrical Circuits Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 - 2 - 07/11 ©GreenMech...

  • Page 4: Introduction And Purpose

    This manual explains the proper operation of your machine. Read these instructions thoroughly before operating and maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your GreenMech supplier if you do not understand the instructions in this manual.
  • Page 5 EcoTMP hyd. 2. SPECIFICATIONS Fig 2.1 EcoTMP Main Features Discharge chute Tractor hoses & cable Chipper disc cover Infeed Chute catch Control bar Feed roller pivot Reset bar Infeed chute (folded) Legs Quick attach plate TECHNICAL SPECIFICATION EcoTMP Max Capacity...

  • Page 6: Lifting Points

    EcoTMP hyd. 2. SPECIFICATIONS Noise Noise levels vary depending on type of material being processed. Also duration of operation is variable. Noise emission tests have been carried out and the guaranteed sound power level is displayed on the CE plate as follows: Lwa 120dba Minimise noise by switching to idle or stopping the tractor engine whenever chipping is not in progress.

  • Page 7: Ensure

    EcoTMP hyd. 3. SAFETY 3.2.5 Operate the machine with untrained personnel or with individuals present who are not involved in the chipping operation. 3.2.6 Leave the machine unattended with engine running at full operating speed. 3.1 ENSURE: (See section 4) 3.1.1 All Operators must be fully trained in...

  • Page 8: Safety Controls And Switches

    EcoTMP hyd. 3. SAFETY 3.4 Safety Controls and Switches Fig 3.4.1 Control Bar and Reset 3.4.1 Emergency Stop/Control Bar (fig Lever 3.4.1) In the event of an emergency, push the Control bar emergency stop bar to STOP the feed rollers. This will lock in position.

  • Page 9: Symbols

    EcoTMP hyd. 3. SAFETY 3.7 SYMBOLS on the MACHINE These relate to operator safety, correct use and maintenance of machine. Check that all personnel understand and are familiar with meanings before using the machine. Important Safety symbols Take the correct action shown on the display below the stated hazard (see table)
  • Page 10 EcoTMP hyd. 3. SAFETY Important Safety Information Caution! Beware of thrown Caution! Beware of thrown Face shield must object hazard object hazard be worn Action: Stand to side of infeed chute, NOT in centre. Action: Keepaway from fast discharge chute...
  • Page 11 EcoTMP hyd. 3. SAFETY Transport Lock Lift Point Lock this component before moving machine Maintenance Information Grease point High temperature Grease 40 hours 40 hours / weekly Operating Information Discharge chute control Reset lever: Left hand shown Push to stop : Pull to reset Control Bar (bottom bar).
  • Page 12 EcoTMP hyd. 3. SAFETY 07/11 ©GreenMech...

  • Page 13: Machine Preparation

    EcoTMP hyd. 4. MACHINE PREPARATION 4.1 Fitting to Avant loader Fig 4.1.1 Attachment Plate (Fig 4.1.1 & Fig 4.1.2) Hook CAUTION! Read Avant instructions before fitting chipper for first time. 4.1.1 Check condition of chipper attachment plate. 4.1.2 Step 1 Lift locking pins on loader attachment plate and turn towards loader to lock in upper position.

  • Page 14: Infeed Chute

    EcoTMP hyd. 4. MACHINE PREPARATION 4.2 Infeed Chute Fig 4.2 Infeed chute catch 4.2.1 Remove the transport pin for the infeed chute catch, release the catch (fig Catch (transport) 4.2) 4.2.2 Using the tubular edge as a handle, lower the infeed chute to the work position and reset the catch.

  • Page 15: Operation

    EcoTMP hyd. 5. OPERATION 5.1 Pre-Work Checks: Fig 5.1.1 Support Legs 5.1.1 Check tractor is stationary, engine turned off and hand brake applied. Support Legs (4) 5.1.2 With machine held on tractor linkage, set support legs approximately (fig 5.1.1). 5.1.3 Lower linkage, check that machine is level and infeed chute is greater than 600mm from ground (fig 3.4.3).

  • Page 16: Starting Machine

    EcoTMP hyd. 5. OPERATION 5.2 Starting Machine: 5.2.1 Check all other personnel are clear of machine. 5.2.2 Check that feed roller control bar is pushed to the FEED OUT or STOP position, to make the machine safe. 5.2.3 Start the tractor engine.

  • Page 17: Preparing For Transport On Completion Of Work

    EcoTMP hyd. 5. OPERATION 5.6 Preparing For Transport On Completion Of Work (fig 5.6) 5.6.1 Check that engine has stopped and Fig 5.6 Chutes ready for transport chipper disc is stationary. (except legs) 5.6.2 Remove surplus material from infeed chute and machine surfaces.

  • Page 18: Maintenance

    EcoTMP hyd. 6. MAINTENANCE ROUTINE MAINTENANCE SCHEDULE CAUTION! Always stop tractor, remove key and check for rotation before carrying out any maintenance. Action Section Page DAILY Check drive belt Check condition of disc blades and retaining bolts Check feed roller control bar function...
  • Page 19 EcoTMP hyd. 6. MAINTENANCE Fig 6.1 Lubrication points EcoTMP 6.1.5 6.1.3 6.1.4 6.1.2 6.1.9 6.1.10 6.1.1 6.1.8 6.1 Lubrication Points (see 6.14) Grease except where stated 6.1.1 PTO shaft 2 nipples 6.1.2 Top Feed roller pivot 1 nipple 6.1.3 Top Feed roller bearing 1 nipple 6.1.4...

  • Page 20: Drive Belts

    EcoTMP hyd. 6. MAINTENANCE 6.2 Drive Belts Fig. 6.2 Drive Belt Guard 6.2.1 Remove belt guard (fig 6.2) and check belts daily, before work. 6.2.2 Replace Guard before use. 6.3 Drive Belt Tension Belt Guard The belt is tensioned by a screw under the machine to set the gearbox mounting (fig 6.3).
  • Page 21 EcoTMP hyd. 6. MAINTENANCE 6.7 Disc Blade Rotation and Fig 6.5 Disc Cover Replacement The design of the blades permits relocation in at least three rotated positions before regrinding or replacement is required. 6.7.1 Check tractor engine is switched off and start key removed.

  • Page 22: Not Used

    EcoTMP hyd. 6. MAINTENANCE 6.8 Not used 6.9 Electrical connections weekly 6.9.1 Check all wiring loom connections are secure. CAUTION! Poor connections will affect performance of No Stress. Fig 6.11 No Stress Isolator 6.10 Mountings 250 hours 6.10.1 Check that all mounting bolts are tight.

  • Page 23: Fault Finding Chart

    EcoTMP hyd. 6. MAINTENANCE 6.12 Fault finding Fault Check Action Page Engine not at correct speed Tractor engine control Check operation Blade disc will not start Drive belts Replace Feed rollers do not turn Control bar Reset and check Hydraulics...
  • Page 24 EcoTMP hyd. 7. STORAGE Storage 7.1.1 Thoroughly clean machine and note any replacement parts required. 7.1.2 Carry out 250 hour service if not already done. Refer to Section 6 7.1.3 Fit replacement parts when available. Removal from Storage 7.2.1 Carry out machine preparation as necessary...
  • Page 25 EcoTMP hyd. 8. DISPOSAL When the machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Hydraulic oil. If in doubt, consult the Local Authority environmental department. Major non-ferrous items such as hydraulic hoses may also be disposed of separately.

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