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GreenMech ECO COMBI 150 Operator's Manual

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GreenMech Ltd • The Mill Industrial Park • Kings Coughton • Alcester • Warwickshire • B49 5QG • UK
Tel: 01789 400 044 • Email: sales@greenmech.co.uk • Web: www.greenmech.co.uk
ECO COMBI 150
OPERATORS MANUAL

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Summary of Contents for GreenMech ECO COMBI 150

  • Page 2 IMPORTANT NOTICE TENSION OF MAIN DRIVE MUST BE CHECKED AND RESET AFTER THE FIRST 2-3 HOURS OF OPERATION. FAILURE TO DO SO MAY INVALIDATE WARRANTY. INSTRUCTIONS TO CHECK AND RESET TENSION ARE DETAILED IN SECTION 6.9.

  • Page 3: Table Of Contents

    Shredder feed control Preparing for Transport 6. Maintenance Routine Maintenance schedule Engine Oil Coolant Hydraulic Oil Fuel level Drive Belts check Disc Blades Radiator screen Drive belt replacement 6.10 Steam clean 6.11 Air cleaner 6.12 Electrical connections ©GreenMech - 1 - 07/06...
  • Page 4 6.23 Fault finding chart 6.24 Blade sharpening 7. Storage Storage Removal from storage 8. Disposal 9. Appendix Hydraulic Circuit Electrical Circuits Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 ©GreenMech - 2 - 07/06...

  • Page 5: Introduction And Purpose

    Read these instructions thoroughly before operating and maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your GreenMech supplier if you do not understand the instructions in this manual. CAUTION! This symbol indicates important safety messages in this manual.
  • Page 6 22 Discs – 3300 cuts/min Feed Rollers (chipper) 2 x Hydraulic & Spring Tensioned Power Control No-Stress Electronic Feed Roller Controller Power Unit Isuzu 3 cyl 35hp Length (work position) 3700mm Length (transport) 4010mm Width 1550mm Height 2160mm Weight 1200kg ©GreenMech 06/06...
  • Page 7 Full details are included in the Risk Assessment in the Appendix. CAUTION! Operators must wear appropriate ear protection. Bystanders must be kept away from proximity of machine. Lifting Points There is a central lifting point by the chipper disc cover. ©GreenMech 06/06...

  • Page 8: Ensure

    3.2 NEVER: 3.2.1 Work on the machine until the chipper disc is stationary and engine or PTO has stopped. 3.2.2 Operate the machine without protective clothing (Eye protection, Earmuffs, and Gloves), or high visibility clothing when working on roadside. ©GreenMech 06/06...

  • Page 9: Safety Controls And Switches

    There is a manual override to enable starting. Infeed chute 3.5.4 Engine cover opening is protected by height 600mm a microswitch to shut off the fuel solenoid. min. (24") 3.5.5 The infeed chute being raised to the transport position. ©GreenMech 06/06...

  • Page 10: No Stress System

    7. Check all 8. Check infeed 9. Lock guards are in chute is clear of discharge chute place debris 10. Pull control 12. Increase bar to work 11. Start engine from Idle to Run position ©GreenMech 06/06...
  • Page 11 Lift point Do NOT fold infeed chute unless control bar is in STOP position 1) Control bar in STOP position 2) Fold up infeed chute. 3) Lock infeed chute before transport. Do NOT transport with chute down ©GreenMech 06/06...
  • Page 12 Discharge chute control Pull to reset Control Bars: Chipper and Shredder Left hand shown Push to stop: Centre-feed out: Pull–feed in Green is UP: Blue is DOWN No-Stress indicator Engine throttle Green is ON: Red is OFF Fast ------------ Slow ©GreenMech 06/06...

  • Page 13: Machine Preparation

    4.2.3 Pull the reset lever to release the (work) control bar for use. CAUTION! The chipper infeed chute must not be used at less than 600mm from the ground. (fig 3.4.3) CAUTION! Before travelling, always fold up and secure both infeed chutes. ©GreenMech 06/06...

  • Page 14: Shredder Infeed Chute

    4.4.1 Release the swivel clamps and point the chute in the desired direction. 4.4.2 Set the flap at the desired height and Flap lever tighten the clamp. CAUTION! Lock the discharge chute in the forward position when travelling. Swivel clamps ©GreenMech 06/06...

  • Page 15: Operation

    (see Section 4.4) 5.1.11 Check infeed chute (fig 4.3.2) is locked in position with catch. 5.1.12 Check work area and erect signs and cone off discharge area if necessary. 5.1.13 Check ALL safety procedures have been followed. ©GreenMech 06/06...

  • Page 16: Starting Machine

    5.3.3 Switch start key to position 0 to stop the engine (fig 5.2.1). 5.3.4 Wait for chipper disc to stop. CAUTION! The chipper disc will take several minutes to stop due to its inertia. ©GreenMech 06/06...

  • Page 17: Adjustable Feed Roller Control

    (fig. 4.4). Shredder control CAUTION! Keep working area around the machine clear at all times and check only authorised personnel are present. 5.6 Shredder feed control 5.6.1 To reduce shredder roller speed, turn control knob clockwise (fig 5.6). ©GreenMech 06/06...

  • Page 18: Preparing For Transport

    5.7.7 Raise support leg and secure with clamp (fig 5.7.2). 5.7.8 If detached, re-attach trailer to vehicle. Fig 5.7.2 Support Leg raised CAUTION! Remember to raise support leg before driving off. Support leg raised ©GreenMech 06/06...

  • Page 19: Maintenance

    Check brake condition and operation 6.15 Check condition of bearings and pivots 6.16 Service engine Refer to engine manual Check axle mounting bolts for tightness 6.18 6-10 Replace return filter element 6.19 6-10 Check and grease wheel bearings 6.20 6-10 ©GreenMech 06/06...
  • Page 20 Change hydraulic oil when replacing filter element 6.21 6-10 DIESEL ENGINE MAINTENANCE REFER TO ENGINE MANUAL Tyre Pressure 2.7 bar (40 lb/in Recommended lubricants Specification Hydraulic Oil ISO 32 Grease Complex grease EP2 (high temperature) Engine SAE 15W-40 APICD ©GreenMech 06/06...
  • Page 21 Bottom Feed roller bearing 1 nipple 6.1.9 Engine output shaft 1 nipple 6.1.10 Shredder feed roller bearing 1 nipple Note. Do not overgrease bearings as damage to seals may occur. Note: Use high temperature grease on chipper disc bearings. ©GreenMech 06/06...

  • Page 22: Engine Oil

    If in doubt, use a funnel with a filter. 6.6 Drive Belts CHECK TENSION AFTER FIRST 2-3 HOURS Check daily, before work, the condition of Diesel Filler all drive belts and replace if worn. See section 6.9 ©GreenMech 06/06...

  • Page 23: Disc Blades

    Inspect condition of nuts and bolts and replace if any signs of wear. All blades must be sharpened in “sets” with equal amounts removed to maintain balance. (See section 6.24 for disc regrinding.) ©GreenMech 06/06...

  • Page 24: Radiator Screen

    6.9.6 Fit new belts, ensuring they sit snugly in the grooves of engine and flywheel pulleys. 6.9.7 Slide idler pulley along the slot until the slack in belts is taken up. 6.9.8 Tension belts as from 6.9.1 above and check after first 2 hours use. ©GreenMech 06/06...

  • Page 25: Steam Clean

    6.11.4 Replace cover and replace clips. 6.12 Electrical connections 50 Hours 6.12.1 Check all wiring loom connections are secure. CAUTION! Poor connections will affect engine security cut-outs and may prevent starting. ©GreenMech 06/06...

  • Page 26: Battery

    6.13.9 Replace cover. Negative 6.14 Tyres and Wheels 50 hours 6.14.1 Check condition of tyres. 6.14.2 Check pressures and inflate to 2.7bar (40lb/in ) pressure as required. 6.14.3 Check wheel nuts are tight to 110Nm (80lbft) torque. ©GreenMech 06/06...

  • Page 27: Brakes

    6.17.3 Before removal, check routing and ensure replacement hose is fitted free of strains, twists or kinks. CAUTION! Ensure any residual pressure is released before dismantling. CAUTION! Ensure hoses are refitted free of twists and kinks. ©GreenMech 06/06...

  • Page 28: Mountings

    6.22.2 A 20 amp fuse protects the Power Protection System. Note The engine operating speeds for the No Stress system are factory set for particular machine builds and must not be readjusted. ©GreenMech 6-10 06/06...
  • Page 29 6.24.7 If re-grinding breaks into the 90mm diameter the disc must be scrapped. 6.24.8 After re-grinding the weight of discs within a set must not vary by more than +/- 1gm (0.03oz). The weight of each disc must not be less than 560gm (20oz) 6-11 06/06 ©GreenMech...

  • Page 30: Storage

    Removal from Storage 7.2.1 Charge battery and refit Refer to 6.10 7.2.2 Check tyre pressures Refer to 6.12 7.2.3 Check brake operation Refer to 6.13 7.2.4 Carry out machine preparation as necessary Refer to Section 4 ©GreenMech 06/06...

  • Page 31: Disposal

    When the machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Hydraulic oil. Antifreeze. Battery. Tyres. If in doubt, consult the Local Authority environmental department. Major non-ferrous items such as engine cover and hydraulic hoses may also be disposed of separately. ©GreenMech 06/06...
  • Page 32 Safety Guides and Checklist as Safety Boots with good grip and ankle Transcribed from and Advised by support (complying with EN345-1) Arborculture & Forestry Advisory Group and Issued as Leaflet AFA604(rev1) by Non-Snag Outer Clothing appropriate to HSE, issued 04/14 prevailing weather conditions.
  • Page 33 17. Position the chipper so that operators do The PTO shaft is fitted with a suitable not have to stand on embankments/slopes guard complying with EN1152, that when feeding material into the machine encloses the shaft along its full length from tractor to machine.
  • Page 34 26. Do not put any part of your body 37. Check chipping components and knives (including hands or feet), into the infeed each day for damage and wear. hopper while the machine is running. 38. Wear gloves when handling knives. 27.
  • Page 35 Further Reading Noise: Don’t lose your hearing! INDG363(rev2) HSE Books 2012 www.hse.gov.uk/pubns/indg363.htm First aid at work: Your questions answered Leaflet INDG2114(rev1) HSE books 2009 www.hse.gov.uk/pubns/indg214.htm Safety signs and signals. The Health and Safety (Safety Signs and Signals) Regulations 1996. Guidance on Regulations L64 (Second edition) HSE Books 2009 ISBN 978 0 7176 6359 0 www.hse.gov.uk/pubns/books/164.htm...

  • Page 36: Risk Assessment

    GreenMech Risk Assessment Assessment No: R026 A Turner Company Company Name: GreenMech Ltd Activity: ECO- COMBI (ECM.150/35.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected...
  • Page 37 GreenMech Risk Assessment Assessment No: R026-2 A Turner Company Company Name: GreenMech Ltd Activity: ECO- COMBI (ECM.150/35.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected...
  • Page 38 GreenMech Risk Assessment A Turner Company Assessment No: R026-3 Company Name: GreenMech Ltd Activity: ECO- COMBI (ECM.150/35.D) Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected...
  • Page 39 Sound Power Measurement Report Measurement Information JAET Date of Measurement 07/22/03 Measurement made by: Equipment under test: ECM 150 MT 35D Serial No. 1487N Measurement Equipment Sound Level Meter CEL-440 Manufacturer Casella Date of last verification 08/22/03 Acoustic Calibrator Type CEL_282 Manufacturer Casella...
  • Page 40 Sound Power Measurement Report 06/05/2015...
  • Page 41 MAINTENANCE Maintenance carried out during the warranty period should be carried out as per section 6 of the machine owner’s manual and by an authorised GreenMech dealer. ENGINES This is covered by the manufacturer of the engine. Please refer to the separate warranty conditions as supplied with the owner’s manual.
  • Page 42 Eco-Combi With Isuzu 35hp engine Parts Manual...
  • Page 43 Fig 1...
  • Page 44 Main Chassis Fig No Part Number Description Quantity C200322/I/1 Tow Hitch C150104/I/1 Jockey Wheel EC151042 Fuel Tank C150118 Battery C150123 Positive Battery Lead C150124 Negative Battery Lead EC150061 Fuel Cap & Gauge EC150060 Fuel Tank Strainer Filter EC151011 Bonnet EC151006 Side Panel LEFT HAND ECM151006/1 Side Panel RIGHT HAND...
  • Page 45 Fig 2...
  • Page 46 Fig 2 Fig No Part Number Description Quantity 9227 Rubber Handle Grip C170433 Lighting Board EC151029/1 Hydraulic Return Filter EC150021/1 Lynch Pin EC151041 Hydraulic Tank ST20004 Throttle Lever ST20003/1 Throttle Cable...
  • Page 47 Fig 3...
  • Page 48 Fig 3 Fig No Part Number Description Quantity ECM151004 Driven Pulley EC150013 Taper Lock bush EC150002 Front Flywheel Bearing EC151044 Rear Flywheel Bearing EC150002/1 Locking Collar EC151052 Hydraulic Pump 3CD/CE C170112 Hydraulic Pump 3CB ECM151005 Drive Belts EC150007/1 Drive Pulley EC150013 Taper Lock Bush C200206...
  • Page 49 Fig 4...
  • Page 50 Fig 4 Fig No Part Number Description Quantity ECM15009/A Rotor/Flywheel c/w Cutters Combi 1 ECM15002 Shredder Infeed Roller C200207/1 Shredder Infeed Roller Motor EC150003 Shredder Infeed Roller Bearing...
  • Page 51 Other Parts not Illustrated in Manual Part Number Description Quantity SI20103 Engine Oil filter 3CD/CE SI20104 Engine Fuel Filter 3CD/CE SI20003/2 Air Filter Element C170103/1 Suction Filter Element C180118 Short Control Cable ECM15003 Long Control Cable ECM15045/1 Rubber Infeed Flap (Shredder Chute) SI20001 Engine Oil Filter 3CB...

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