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GreenMech EVO 165P SUB750 Operator's Manual

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SUB 750
OPERATOR'S MANUAL
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Summary of Contents for GreenMech EVO 165P SUB750

  • Page 1 1 6 5 SUB 750 OPERATOR’S MANUAL www.greenmech.co.uk...
  • Page 2 Stopping machine Blockages Spare number not used Preparing for Transport on completion of work Operating Hints Feed Roller speed control Maintenance Routine Maintenance Schedule Lubrication points Engine Oil Spare number not used Hydraulic Oil Fuel level ©GreenMech - 1 - 09/21...
  • Page 3 Chipper Disc blade regrinding data 6.25 Shear bar removal Storage and Disposal Storage Removal from storage Disposal Appendix Hydraulic Circuit Electrical Circuits Certificate of Conformity Risk Assessment Noise Assessment Parts List Transcript of HSE leaflet 604 ©GreenMech - 2 - 09/21...

  • Page 4: Introduction And Purpose

    It is potentially hazardous to fit or use any parts other than genuine GreenMech parts. The company disclaims all liability for the consequences of such use, which in addition voids the machine warranty.

  • Page 5: Specifications

    No-Stress Electronic Feed Roller Controller Hydraulic capacity 33Lt Fuel Capacity 33Lt Power Unit 37HP Vanguard air cooled Petrol Sound Power Lwa 114dB(A) Sound Pressure LPa 92dB(A) Length 3185mm Width 1480mm Height (Work) 2485mm Weight 750kg Tyre size 155/80/R13 ©GreenMech 08/21...

  • Page 6: Lifting Points

    Drawbar and hitch - Road Tow models Ball type hitch with overrun brake and safety cable. CAUTION! Ensure that the towing vehicle is correctly suited to the trailer weight and drawbar (nose) loading. If necessary check with national vehicle legislation. ©GreenMech 08/21...
  • Page 7 Note direction of discharge chute and if necessary note wind direction to prevent debris from being blown into highway or where it could affect members of the public. Keep machine level. Check route to worksite for gradients, undulations and obstructions. Remove key before doing any maintenance. ©GreenMech 08/21...
  • Page 8 Low engine oil pressure is protected by pressure switch in engine oil pump. 3.6 No Stress system Speed sensor disables feed roller FEED IN or FEED OUT mode when engine speed is below factory pre-set value. Overload sensor stops and restarts rollers during Feed In. 3.7 Number not used ©GreenMech 08/21...

  • Page 9: Symbols On The Machine

    7. Check all 8. Check infeed 9. Lock discharge guards are in chute is clear of chute place debris 10. Check stop 12. Increase from 11. Start engine Idle to Run ©GreenMech 08/21...
  • Page 10 Keep hands clear. Do not climb in bar). Caution! Beware Transport Lock Crushing hazard! Caution! Do NOT drive up or down Lock this component slopes of more than 20° Do NOT work or park before moving machine directly up or down slope. ©GreenMech 08/21...

  • Page 11: Maintenance Information

    4) Lock / Block 5) Clean blade nut covers flywheel and bolt recess 6) Remove blade 7) Clean blade 8) Replace and spigot and flywheel Tighten to 200Nm recess 9) Replace all 10) Secure covers 11) Replace key covers ©GreenMech 08/21...

  • Page 12: Machine Preparation

    2) Release swivel clamps, point chute in desired direction Flap clamp away from infeed chute and tighten clamps. 3) Set flap at desired height and tighten clamp. Swivel clamps CAUTION! Do not point discharge chute towards infeed area. ©GreenMech 08/21...
  • Page 13 Evo165P Model 4. MACHINE PREPARATION 4.5 Work Position (Typical) Typical work position (fig 4.5) shown with stand down, infeed chute down and discharge chute pointing away from infeed. Fig 4.5 Work position (typical) Discharge Infeed ©GreenMech 08/21...

  • Page 14: Operation

    Check work area and erect signs and cone off discharge area if necessary. Check ALL safety procedures have been followed. CAUTION! Always work with chipper level, preferably with the infeed direction slightly down the slope to minimise the risk of material falling back out. ©GreenMech 08/21...

  • Page 15: Stopping Machine

    2) Set hand lever to IDLE and allow chipper flywheel to slow down. 3) Turn key anticlockwise to stop engine. 5) Wait for chipper flywheel to stop. CAUTION! Chipper flywheel will take several seconds to stop due to its inertia. ©GreenMech 08/21...
  • Page 16 8) Re-assemble all covers with correct fasteners and check for security. 9) Start machine as 5.2 and check operation. Note: If machine will not run, repeat process or contact dealer for technical advice. Lock 5.5 Spare number not used ©GreenMech 08/21...

  • Page 17: Operating Hints

    Fig 5.8 Adjustable speed feed roller When chipping wood sizes larger than 150mm control diameter it is necessary to reduce feed roller speed to suit material being chipped. Turn control knob (fig 5.8) to adjust speed. Control Knob ©GreenMech 08/21...
  • Page 18 Refer to engine manual Check axle mounting bolts for tightness 6.19 Replace return filter element 6.20 1000 hours in addition to 250 hour actions Change hydraulic oil when replacing filter element 6.21 ENGINE MAINTENANCE REFER TO ENGINE MANUAL ©GreenMech 08/21...

  • Page 19: Maintenance

    Clean and grease pivots sparingly Note 1: Do not over-grease bearings as damage to seals may occur. 40 hours requires only one full pump of hand operated cartridge gun. Note 2: Use high temperature grease on chipper flywheel bearings. ©GreenMech 08/21...
  • Page 20 CAUTION! Do not use any form of synthetic fuel. 6.6 Drive Belts (under engine cover) Check daily before work (Fig 6.6) condition of all drive belts and replace if worn. See section 6.9 for adjustment and replacement instructions. Fig. 6.6 Drive Belts Drive belts ©GreenMech 08/21...
  • Page 21 See 6.24 Note. If any blades are worn below flat annular section a complete set should be replaced. Fig 6.7.4 Nord-Lock washer pair Fig 6.7.3 Blade fastening assembly Washer pair Note fewer teeth facing each other ©GreenMech 08/21...
  • Page 22 1) Check all covers are fitted and closed. 2) Steam clean machine surfaces. 3) Clean electrical components with a damp rag, spray with WD40 and then wipe with dry rag. CAUTION! Do not steam clean directly on to electrical components, e.g. control boxes. ©GreenMech 08/21...
  • Page 23 CAUTION! Gases are explosive. Electrolyte is corrosive. Avoid sparks and spillage. 6.14 Tyres and Wheels 50 hours and 250 hours or 12 months Check condition of tyres. Check pressures and inflate to 2.7bar (40lb/in ) pressure as required. Check wheel nuts are tight to 110Nm (80lbft) torque. ©GreenMech 08/21...
  • Page 24 9) Adjust ball nut to remove any slack from brake rod. Ball nut Note: Servicing of brakes may be required more often if above average mileage is covered. Refer to AL-KO brake manual or GreenMech for details for brake shoe replacement and other servicing 6.16 Bearings and Pivots weekly Balance bar See paragraph 6.1 for routine lubrication.
  • Page 25 Note Operating speeds for No Stress system are factory set for particular machine builds and must not be readjusted. 6.23 Fault finding Fault Check Action Page Smart Sense controller If not functioning as expected, refer to dealer or GreenMech. There are no operator interventions available. Engine will not start Battery Recharge Fuel Fill tank Oil pressure...
  • Page 26 2) Attach slide hammer to exposed thread in shear bar. 3) Carefully ease out bar with hammer (fig 6.25). Shear bar 4) Turn bar to new cutting edge or replace. 5) Refit bar 6) Replace end cover. Slide hammer ©GreenMech 08/21...

  • Page 27: Removal From Storage

    When machine is finally scrapped, the following items should be disposed of only at authorised waste disposal facilities. Engine oil. Hydraulic oil. Antifreeze. Battery. Tyres. If in doubt, consult Local Authority environmental department. Major non-ferrous items such as covers and hydraulic hoses may also be disposed of separately. ©GreenMech 08/21...
  • Page 28  Page 1 of 3 ENGINE - 2 YEAR/2000HOUR WARRANTY AGREEMENT TERMS, CONDITIONS AND EXCLUSIONS ALL ENGINE MODELS Kubota (UK) Limited (The Company) guarantees all products supplied by them against any defect in material, manufacture and assembly. Each of the Company’s Dealers (The Supplier) is required to give the benefit of the above warranty to the RETAIL PURCHASER of the new goods supplied by the Company as follows;...

  • Page 29: General Conditions

      2 YEAR/2000HOUR ENGINE WARRANTY Page 2 of 3 GENERAL CONDITIONS It should be noted that normal maintenance services such as belt or operational adjustments and the supply of materials used in any such service, are not covered by the terms of the Warranty.

  • Page 30: Warranty Period

      2 YEAR/2000HOUR ENGINE WARRANTY Page 3 of 3 WARRANTY PERIOD The full and maximum warranty term will be two years or two thousand hours whichever comes first and is subject to the exclusions shown below; EXCLUSIONS applicable to the first year or up to 1000hrs use; Includes all serviceable items and any component subject to fair wear and tear, such as;...

  • Page 31: Warranty Policy

    MAINTENANCE Maintenance carried out during the warranty period should be carried out as per section 6 of the machine owner’s manual and by an authorised GreenMech dealer. ENGINES This is covered by the manufacturer of the engine. Please refer to the separate warranty conditions as supplied with the owner’s manual.

  • Page 32: Risk Assessment

    Risk Assessment Assessment No: R015-1 Company Name: GreenMech Ltd Activity: EVO 165P SUB 750 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating Score to be affected from hazard FATALITY –...
  • Page 33 Risk Assessment Assessment No: R015-2 Company Name: GreenMech Ltd Activity: EVO 165P SUB 750 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
  • Page 34 Risk Assessment Assessment No: R015-3 Company Name: GreenMech Ltd Activity: EVO 165P SUB 750 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
  • Page 35 Risk Assessment Assessment No: R015-4 Company Name: GreenMech Ltd Activity: EVO 165P SUB 750 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...
  • Page 36 Risk Assessment Assessment No: R015-5 Company Name: GreenMech Ltd Activity: EVO 165P SUB 750 Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Score Risk Those likely Likely injury Rating Of incident Rating to be affected from hazard...

  • Page 37: Personal Protective Equipment (Ppe)

    • Safety Boots with good grip and ankle Safety Guides and Checklist as Transcribed from and Advised by support (complying with EN345-1) Arborculture & Forestry Advisory Group • Non-Snag Outer Clothing appropriate to and Issued as Leaflet AFA604(rev1) by HSE, issued 04/14 prevailing weather conditions.

  • Page 38: Emergency Procedures

    • The PTO shaft is fitted with a suitable 17. Position the chipper so that operators do guard complying with EN1152, that not have to stand on embankments/slopes encloses the shaft along its full length when feeding material into the machine from tractor to machine.

  • Page 39: Moving The Machine

    25. Use a push stick at least 1.5 metre long, 36. Ensure the machine is carried out in accordance with the manufacture’s for both short produce and for the last piece of produce to be chipped. handbook. 26. Do not put any part of your body (including hands or feet), into the infeed 37.
  • Page 40 Further Reading Noise: Don’t lose your hearing! INDG363(rev2) HSE Books 2012 www.hse.gov.uk/pubns/indg363.htm First aid at work: Your questions answered Leaflet INDG2114(rev1) HSE books 2009 www.hse.gov.uk/pubns/indg214.htm Safety signs and signals. The Health and Safety (Safety Signs and Signals) Regulations 1996. Guidance on Regulations L64 (Second edition) HSE Books 2009 ISBN 978 0 7176 6359 0 www.hse.gov.uk/pubns/books/164.htm...
  • Page 41 01789 400 044 support@greenmech.co.uk www.greenmech.co.uk GreenMech Ltd, The Mill Industrial Park, Kings Coughton, Alcester, Warwickshire B49 5QG www.greenmech.co.uk...

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