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E3745
REV F 01/01/2020
RSSL378, RSSL478, RSSL578, RSSL678
NSSL378, NSSL478, NSSL578, NSSL678
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES
Toll Free 1(800) 356-4206
Self-Contained & Remote Models
Non-Refrigerated
INSTALLATION & OPERATION
INSTRUCTIONS
215 FEDERAL AVE
WI Phone (608) 424-3331
Belleville, WI 53508
Fax: (608) 424-3234

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Summary of Contents for Federal RSSL378

  • Page 1 E3745 REV F 01/01/2020 RSSL378, RSSL478, RSSL578, RSSL678 Self-Contained & Remote Models NSSL378, NSSL478, NSSL578, NSSL678 Non-Refrigerated INSTALLATION & OPERATION INSTRUCTIONS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice. FEDERAL INDUSTRIES 215 FEDERAL AVE...
  • Page 2: Table Of Contents

    CONTENTS INTRODUCTION ......................1 WARNING LABELS & SAFETY INSTRUCTIONS ............2 PRE-INSTALLATION PROCEDURES................3 Inspection For Shipping Damage ..............3 INSTALLATION INSTRUCTIONS .................. 3 Locating The Display Case ..................3 Grill Removal ......................3 Removing Case From Shipping Skid................4 Removing Packaging Material ..................
  • Page 3 RSSL678 ......................26 & 26A NSSL378, NSSL478, NSSL578, NSSL678 ..............27 REPLACEMENT PARTS ......................28 RSSL378 / NSSL378 ..................28 & 28A RSSL478 / NSSL478 ..................29 & 29A RSSL578 / NSSL578 ..................30 & 30A RSSL678 / NSSL678 ..................31 & 31A RSSL DISPLAY AREA &...
  • Page 4: Introduction

    INTRODUCTION Thank you for purchasing a Federal Industries Merchandiser. This manual contains important instructions for installing and servicing the RSSM, Refrigerated Self-Service Merchandisers. A repair parts list is also included in the manual. Read all of these documents carefully before installing or servicing your case.
  • Page 5: Warning Labels & Safety Instructions

    This is important installation, operation, or service information. If you ignore the message, you may damage your case. The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call our customer service department at 1(800) 356-4206 for replacements.
  • Page 6: Pre-Installation Procedures

    PRE-INSTALLATION PROCEDURES Inspection For Shipping Damage You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage upon arrival. If there is damage to shipping crates, cartons, or if a shortage is found, note this on (all copies) of the Bill Of Lading prior to signing.
  • Page 7: Removing Case From Shipping Skid

    Removing Case From Shipping Skid CAUTION: If a Johnson bar or pry bar is used to move the case, make certain that the case is lifted under the welded steel frame, and not by the end panels of the case. Damage to the ends will result from lifting under the end panels.
  • Page 8: Lights

    Lights Standard Top Light The case comes with one standard top light which is internally wired to the power source. The light switch is located on the left top ceiling behind the air discharge honey comb. Optional Shelf Lights If optional shelf lights are furnished, make certain that the shelf light cords are completely inserted into the sockets in the back panel and end of led lights or lights will not work The power supply used on this case allows for removal of one or more shelf lights...
  • Page 9: Electrical Connection & Grounding Instructions

    ELECTRICAL CONNECTION AND GROUNDING INSTRUCTIONS Electrical Supply Wiring DANGER: Improper or faulty hookup of electrical components in the display case can result in severe injury or death. THIS CASE MUST BE GROUNDED Optional Permanent Connection -Only a licensed electrician must perform all case electrical connections. -All electrical wiring hookups must be done in accordance with all applicable local, regional, or national electrical standards.
  • Page 10: Operating Instructions

    OPERATING INSTRUCTIONS Initial Start-Up -After completing the items in the installation section of this manual. The case is ready to be put into service. On self-contained models, the service valves on the refrigeration system are back-seated when the unit leaves the factory. -RSSL cases are designed to operate at 40º...
  • Page 11: Electronic Temperature Control

    Electronic Temperature Control ALARM INDICATOR COMPRESSOR RUN POWER TO CONTROL ON/OFF INDICATOR AND SET POINT UP ADJUST SET POINT ADJUST MODE DEFROST MODE INDICATOR MANUAL DEFROST AND DIGITAL DISPLAY SET POINT DOWN ADJUST Button Overview Press and hold this button for three seconds to turn system on (if off) or off (if on). Also used to adjust set point when in set point adjust mode Press to enter set point adjust mode, confirm set point changes, and mute alarms.
  • Page 12: Adjusting Set Point

    Adjusting the set point The set point is what determines how cold the display case will hold food and beverage. To adjust the set point press and hold the button approx. three seconds until the display begins to flash a number. Then press the use the button to scroll number up (colder) or press the button to scroll number lower (warmer).
  • Page 13: Error Codes

    Error codes It is possible for error codes to be displayed on the control screen. In the event of a malfunction an alarm will sound and the alarm indicator will be displayed on the display. An error code or codes will flash intermittently on the display.
  • Page 14: Control Operation

    Control parameter changes can only be made by downloading a new set of parameters using a program chip supplied by Federal Industries. The pre-set control parameters are listed on the chart in the Settings Chart below.
  • Page 15: Defrost Cycle

    The control parameters are set at the factory and cannot be manually changed in the field. Control parameter changes can only be made by downloading a new set of parameters using a program chip supplied by Federal Industries PARAMETER DESCRIPTION...
  • Page 16: Control Display

    Control Display The control display is located in the unit base. It is programmed to display the current set point associated with the control sensor located inside the air duct at the top of the case. Minimum Run Timer Feature The unit controller is programmed to have the condensing unit run a minimum of 5 minutes, regardless of the control temp being satisfied.
  • Page 17: Remote Refrigeration

    Note: Check your State and Local regulations for approved refrigerants for your install location. Federal Industries is not liable for any alternate refrigerants used. The control is located on the base floor on the left-hand side front view .
  • Page 18: Remote Refrigeration Operation

    4. Suction line must be insulated the entire length with Armaflex (or equivalent). Do not run liquid line inside insulation with suction line. 5. If remote control is not supplied by Federal Industries, the remote high/low-pressure control must be mounted, wired and pressures set by the installer.
  • Page 19: Cleaning Instructions

    CLEANING INSTRUCTIONS Cleaning Condenser Coil NOTICE: Condenser coil or optional air filter must be cleaned a minimum of twice per month to insure proper refrigeration performance and prevent compressor failure. In some environments, it may be necessary to clean more frequently. FAILURE TO CLEAN CONDENSER COIL WILL VOID COMPRESSOR WARRANTY.
  • Page 20: Cleaning The Acrylic Air Deflector

    Acrylic Air Deflector Cleaning NOTICE: Clear acrylic air deflector requires special washing procedures to prevent hazing and yellowing of material. NEVER USE paper towels (wet or dry) for cleaning or drying and never use a dry towel. NEVER USE glass cleaner of any kind. Lightly dust (not wipe) surface with a damp Micro Fiber towel or chamois.
  • Page 21: Weekly Cleaning

    Weekly Cleaning NOTICE: Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case. NOTICE: Shut off lights and power switches and remove all products from case. Allow sufficient time for the unit to reach room temperature before proceeding with cleaning.
  • Page 22: Shelves

    Shelves The RSSL has 14” solid metal shelves as standard. These shelves are installed at the factory. The shelves are adjustable in 1-5/8” increments. To adjust the shelves, first remove the shelf from the shelf brackets. Remove the shelf bracket from the shelf standard and reposition as desired.
  • Page 23: Service Information

    Phone: (800) 356-4206 and choose the Warranty Parts Option Email: Parts@Federalind.com Federal Industries has partnered with Parts Town for ALL Non-Warranty Part Identification, Pricing, Lead Times, Orders & Freight Quotes. Please contact Parts Town directly if you need parts: Website: PartsTown.com...
  • Page 24: Pre-Service Checklist

    Pre-Service Checklist You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this checklist of frequently encountered situations that can cause unsatisfactory case performance. CAUTION: Before servicing case turn off power at the main breaker of fuse box.
  • Page 25: Special Service Situations

    SALE & DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case, you must make sure that all safety labels and the Installation-Service Manual are included with it. If you need replacement labels or manuals, Federal Industries will provide them free of charge.
  • Page 26: Refrigeration & Electrical Data

    REFRIGERATION AND ELECTRICAL DATA Model RSSL378SC RSSL378R RSSL378SC ELECTRICAL Power Supply, Volts 120Volts 120Volts 208-240Volts Frequency 60 Hertz 60 Hertz 60 Hertz Phase 1 Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground 2 + ground AMPS VOLTS AMPS VOLTS AMPS VOLTS...
  • Page 27: Rssl478

    REFRIGERATION AND ELECTRICAL DATA After 01/01/2020 Model RSSL478SC RSSL478R ELECTRICAL Power Supply, Volts 208-240 Volts 208-240 Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground AMPS VOLTS AMPS VOLTS Compressor 208-240 ------...
  • Page 28 REFRIGERATION AND ELECTRICAL DATA Before 01/01/2020 Model RSSL478SC RSSL478-R RSSL478SC ELECTRICAL Power Supply, Volts 120Volts 120 Volts 208-240 Volts Frequency 60 Hertz 60 Hertz 60 Hertz Phase 1 Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground 2 + ground AMPS VOLTS...
  • Page 29: Rssl578

    REFRIGERATION AND ELECTRICAL DATA After 01/01/2020 Model RSSL578SC RSSL578R ELECTRICAL Power Supply, Volts 208-240 Volts 208-240 Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground AMPS VOLTS AMPS VOLTS Compressor 208-240 ----...
  • Page 30 REFRIGERATION AND ELECTRICAL DATA Before 01/01/2020 Model RSSL578SC RSSL578R ELECTRICAL Power Supply, Volts 208-240 Volts 120 Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground AMPS VOLTS AMPS VOLTS Compressor 208-240 ----...
  • Page 31: Rssl678

    REFRIGERATION AND ELECTRICAL DATA After 01/01/2020 Model RSSL678SC RSSL678R Power Supply, Volts 208-240 Volts 208-240 Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground AMPS VOLTS AMPS VOLTS Compressor 208-240 ---- ----...
  • Page 32 REFRIGERATION AND ELECTRICAL DATA Before 01/01/2020 Model RSSL678SC RSSL678R Power Supply, Volts 208-240 Volts 120 Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground AMPS VOLTS AMPS VOLTS Compressor 208-240 ---- ----...
  • Page 33: Nssl378, Nssl478, Nssl578, Nssl678

    ELECTRICAL DATA NSSL378, NSSL478, NSSL578, NSSL678 Model NSSL ALL NSSL ALL ELECTRICAL Power Supply, Volts 120Volts 208-240Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 + ground 2 + ground AMPS VOLTS AMPS VOLTS Lights 208-240 (Includes Optional Shelf Lights)
  • Page 34: Replacement Parts

    41-11066 Heater Wire Assembly 43-14892 43-14892 43-19467 Condensate Pan SA5406-1 SA5406-1 SA5406-2 Condensate Pump 47-15686 47-15686 47-15687 Cord & Plug RSSL378 43-30818 ----------- 43-19090 Cord & Plug NSSL378 43-11302 ----------- ----------- Miscellaneous Components Price Tag Molding W11329-21 W11329-21 W11329-21 Clip Led Light...
  • Page 35: Rssl Display Area & Volume

    41-11066 Heater Wire Assembly 43-14892 43-14892 43-19467 Condensate Pan SA5406-1 SA5406-1 SA5406-2 Condensate Pump 47-15686 47-15686 47-15687 Cord & Plug RSSL378 43-30818 ----------- 43-19090 Cord & Plug NSSL378 43-11302 ----------- ----------- Miscellaneous Components Price Tag Molding W11329-21 W11329-21 W11329-21 Clip Led Light...
  • Page 36: Wiring Diagrams

    REPLACEMENT PARTS MODEL RSSL478, NSSL478 After 01/01/2020 Part Description NSSL478 RSSL478R RSSL478SC Refrigeration System 120V 208-240V 208-240V Condensing Unit (Self-Contained Only) ------------- ------------- 30-17888 Compressor (Replacement) ------------- ------------- 30-18052 Evaporator Coil ------------- 33-11541 33-11541 Expansion Valve (Self-Contained R449a) ------------- ------------- 32-20887 Expansion Valve Electronic (Remote R449a) -------------...
  • Page 37: Rssl3, 4, 5, 6 208-240V - Remote After 01/01/20

    REPLACEMENT PARTS MODEL RSSL478, NSSL478 Before 01/01/2020 Part Description RSSL478SC RSSL478R RSSL478SC NSSL478 Refrigeration System 120V 120V 208-240V Condensing Unit (Self-Contained Only) 30-20462 ------------- 30-17888 Compressor (Replacement) 30-18051 ------------- 30-18052 Evaporator Coil 33-11541 33-11541 33-11541 Expansion Valve (Before 01/01/18) 32-19419 32-19419 32-19419 Expansion Valve (After 01/01/18)
  • Page 38: Rssl578 / Nssl578

    REPLACEMENT PARTS MODEL RSSL578, NSSL578 After 01/01/2020 Part Description NSSL578 RSSL578SC RSSL578R Refrigeration System 120V 208-240V 208-240V Condensing Unit (Self-Contained Only) ------------- 30-17889 ------------- Compressor (Replacement) ------------- 30-18054 ------------- Evaporator Coil ------------- 33-18024 33-18024 Expansion Valve (Self-Contained R449a) 32-20877 ------------- Expansion Valve Electronic (Remote R449a) ------------- 32-21228...
  • Page 39: Rssl3 120V Remote After 01/01/20

    REPLACEMENT PARTS MODEL RSSL578, NSSL578 Before 01/01/2020 Part Description RSSL578SC RSSL578R NSSL578 Refrigeration System 208-240V PART# 120V Condensing Unit (Self-Contained Only) 30-17889 ------------- Compressor (Replacement) 30-18054 ------------- Evaporator Coil 33-18024 33-18024 Expansion Valve 32-19416 32-20876 Evaporator Fan Motor 41-15925 41-11628 Evaporator Fan Blade 72-32507 72-32507...
  • Page 40: Rssl678 / Nssl678

    REPLACEMENT PARTS MODEL RSSL678, NSSL678 After 01/01/2020 Part Description NSSL678 RSSL678SC RSSL678R Refrigeration System 120V 208-240V 208-240V Condensing Unit (Self-Contained Only) ------------- 30-17889 ------------- Compressor (Replacement) ------------- 30-18054 ------------- Evaporator Coil ------------- 33-11542 33-11542 Expansion Valve (Self-Contained) ------------- 32-20877 ------------- Expansion Valve Electronic (Remote R449A) ------------- ------------- 32-21226...
  • Page 41 REPLACEMENT PARTS MODEL RSSL678, NSSL678 Before 01/01/2020 Part Description RSSL678SC RSSL678R NSSL678 Refrigeration System 208-240V PART# 120V Condensing Unit (Self-Contained Only) 30-17889 ------------- Compressor (Replacement) 30-18054 ------------- Evaporator Coil 33-11542 33-11542 Expansion Valve 32-19416 32-20876 Evaporator Fan Motor 41-15925 41-11628 Evaporator Fan Blade 72-13316 72-13316...
  • Page 42 RSSL/NSSL DISPLAY AREA AND VOLUME RSSL478 RSSL378 RSSL578 RSSL678 CUBIC FT. PER SHELF CUBIC FT. DISPLAY DECK 11.5 15.2 TOTAL CUBIC FT. 19.4 23.5 622.0 SQUARE INCHES PER SHELF 468.0 790.0 958.0 418.0 555.0 SQUARE INCHES DISPLAY DECK 705.0 855.0 2290.0...
  • Page 43: Wiring Diagrams Prior To 01/01/2020

    WIRING DIAGRAM 208-240V - SELF CONTAINED RSSL378SC, RSSL478SC, RSSL578SC & RSSL678SC AFTER 01/01/2020 CON DENSATE EVAPORATOR CON DENSATE PU MP, OPTIONAL HOT GAS PAN W/PTC HEATER FLOAT SWITCH PTC HEATER FLOAT SWITCH BL (OR) W PTC HEATER PTC HEATER BR (OR) BLK COND ENSATE PUMP 208 - 240 VOLTS 14GA.
  • Page 44 WIRING DIAGRAM 208-240V - REMOTE RSSL378R, RSSL478R, RSSL578R & RSSL678R AFTER 01/01/00 BASE FAN STANDARD ON ALL REMOTES OPTIONAL FIELD INSTALLED INSTALLED WHEN OPTIONAL CON DENSATE PU MP CONDENSATE EVAPORATOR CONDENSATE PAN IS USED FLOAT SWITCH FLOAT SWITCH BL (OR) W BR (OR) BLK SEPERATE 120V 15A CIRCUIT REQUIRED...
  • Page 45 WIRING DIAGRAM 120V - SELF CONTAINED RSSL378SC AFTER 01/01/2020 CONDENSATE EVAPORATOR CONDENSATE PUMP, OPTIONAL PTC HEATER FLOAT SWITCH BL (OR) W PTC HEATER BR (OR) BLK COMPRESSOR CONDENSATE PUMP RELAY 120 VOLTS 14GA. CONDENSATE EVAPORATOR 60 HERTZ AS PER ORDER CONDENSER 14GA.
  • Page 46 WIRING DIAGRAM 120V - REMOTE RSSL378R AFTER 01/01/2020 BASE FAN STANDARD ON ALL REMOTES OPTIONAL FIELD INSTALLED INSTALLED WHEN OPTIONAL CON DENSATE PU MP CONDENSATE EVAPORATOR CONDENSATE PAN IS USED FLOAT SWITCH FLOAT SWITCH BL (OR) W BR (OR) BLK SEPERATE 120V 15A CIRCUIT REQUIRED POWER IN...
  • Page 47 WIRING DIAGRAM 120V NSSL378, NSSL478, NSSL578, & NSSL678 POWER IN COLOR CODE REMOTE 120V 60HZ BLK = BLACK NSSM/NSSL 3', 4', 5' & 6' W = WHITE LED LIGHT CIRCUIT R = RED 91-21065-4 10/16/18 LIGHT BL = BLUE SWITCH 120 VOLTS BLK/BL Y = YELLOW...
  • Page 48 WIRING DIAGRAM 208-240V - SELF CONTAINED RSSL378SC, RSSL478SC, RSSL578SC & RSSL678SC BEFORE 01/01/2020 CONDENSATE EVAPORATOR CONDENSATE PUMP, OPTIONAL PTC HEATER FLOAT SWITCH BL (OR) W PTC HEATER BR (OR) BLK COMPRESSOR CONDENSATE PUMP RELAY 208 - 240 VOLTS 14GA. CONDENSATE EVAPORATOR 60 HERTZ AS PER ORDER CONDENSER...
  • Page 49 WIRING DIAGRAM 120V - SELF CONTAINED RSSL378SC, RSSL478SC BEFORE 01/01/2020 CONDENSATE EVAPORATOR CONDENSATE PUMP, OPTIONAL PTC HEATER FLOAT SWITCH BL (OR) W PTC HEATER BR (OR) BLK COMPRESSOR CONDENSATE PUMP RELAY 120 VOLTS 14GA. CONDENSATE EVAPORATOR 60 HERTZ AS PER ORDER CONDENSER 14GA.
  • Page 50 WIRING DIAGRAM 120V - REMOTE RSSL378R, RSSL478R, RSSL578R, & RSSL678R BEFORE 01/01/2020 COLOR CODE CONDENSATE EVAPORATOR CONDENSATE PUMP, OPTIONAL BLK = BLACK PTC HEATER W = WHITE FLOAT SWITCH BL (OR) W R = RED PTC HEATER BR (OR) BLK BL = BLUE Y = YELLOW G = GREEN...
  • Page 51 California Residents Only. WARNING This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov...
  • Page 52 APP’D CHANGE RECORD DATE ECN# LED LIGHT UPDATE 11/01/18 3420 USER CONTROL, WARRANTY/SERVICE/PARTS UPDATE 05/03/19 CHANGED R449A TXV 06/13/19 3497 UPDATED DUAL PRESSURE CONTROL INFO 8/6/19 3506 UPDATED FOR R449a REFRIGERANT SC & REMOTE 1/1/2020 3569...

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