Table of Contents
Troubleshooting
Related Manuals for HWR InoFlex VF016
Summary of Contents for HWR InoFlex VF016
- Page 1 Operating Manual ® InoFlex VF016 - VF026 Compensating 4-jaw centering vice Translation of the original Operating Manual! Keep for future reference! Version: 22.02.2018 Edition: C Ausgleichender 4-Backen Zentrierspanner...
- Page 2 The following figure shows the centering vice with the embossed data. Ident number Note In case of enquiries to HWR Spanntechnik GmbH please hold the identification ready. Errors and omissions in the documentation are excepted. Please inform HWR Spanntechnik GmbH of any errors in the documentation.
- Page 3 We wish you and your colleagues much joy and success in using the In- ® oFlex centering vice. © Copyright Page I ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C...
- Page 4 HWR Spanntechnik GmbH Luxemburg Straße 5 D - 28876 Oyten Telephone +49 (0) 4207 / 6887-0 Telefax: +49 (0) 4207 / 6887-15 E-mail: info@hwr.de Web: www.hwr.de Declaration for the Installation of a Partially Completed Machine In accordance with to the Directive 2006/42/EC on Machinery; Appendix II B...
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Page 5: Table Of Contents
Inspections after transport / receiving the centering vice ............3-17 ........................... 3-17 NSTALLATION 3.3.1 Space requirement ......................... 3-17 ® 3.3.2 Installation of the InoFlex centering vice (examplary) ............3-18 ......................3-19 NSERTION OF CLAMPING JAWS © Copyright Page I ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... - Page 6 ENERAL INFORMATION ......................... 7-35 ENERAL PRODUCT DATA ........................7-35 PERATING MATERIALS ........................7-35 MBIENT CONDITIONS ......................... 7-35 THER DOCUMENTS -/ T ....................7-36 LAMPING ORCE ORQUE IAGRAM Page II © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH...
- Page 7 NFORMATION REQUIRED FOR RDERING PARE ARTS ..................... 8-42 PARE ARTS RDER VIA ......................8-43 PARE ARTS RDER BY ® VF016 VF026 ..................8-44 PARE PARTS LIST © Copyright Page III ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C...
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Page 9: Safety
Please contact the manufacturer of the centering vice immediately if any questions or problems arise. Note Please hold the identification number (Ident No.) and serial no. ready if you have any questions for HWR Spanntechnik GmbH. © Copyright Page 1-1 ®... -
Page 10: Warranty And Liability
Note The manufacturer only provides a full guarantee for the spare parts or- dered from him. Page 1-2 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 11: Notes On Documentation Handling
The training of personnel by the manufacturer can only be regarded as a provision of limited information. It does not exempt the user from reading the manual. © Copyright Page 1-3 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 12: Explanation Of The Pictograms
This notice warns you of the risk of injury to the hands. Wear gloves when you see this sign in the documentation. Note Here you will find important notes and information for effective, economical and environmentally sound use. Page 1-4 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 13: Intended Use
Risk to the machine tool, the centering vice and other property of the operating company Risk of losing efficient operation of the machine tool, in which the centering vice is installed. © Copyright Page 1-5 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 14: Instructions For Safe Operation
When using the InoFlex centering vice make sure to observe the permissi- ble room temperature for operation of machine tool (if specified, see manu- al of the machine tool). Page 1-6 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 15: Obligations
The functional limits and safety regulations listed in the technical operat- ing manuals. General hazard The operating company is ultimately responsible for safety. This re- sponsibility cannot be delegated. © Copyright Page 1-7 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 16: Requirements For Operating / Maintenance Personnel
InoFlex centering vice. General hazard These are matters which concern your own safety and the safety of colleagues and bystanders in the vicinity of the machine! Page 1-8 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 17: Accident Prevention Regulations
(e.g. with a padlock on the main switch of the machine tool). ® Make sure that children are unable to access the InoFlex centering vice and the machine tool. © Copyright Page 1-9 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 18: Maintenance And Repair
Examine the function of all components after completion of maintenance and repair work. Disposal Make sure to properly handle and dispose of substances and materials that are used, especially greases and solvents. Page 1-10 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 19: Technical Description
The centering vice is to be used solely in accordance with VDI [Association of German Engineers] 3106, the user manual of the machine tool and this manual. Note Before shipment the centering vice is lubricated at the factory.. © Copyright Page 2-11 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 20: Verview Of The No Lex Entering Ice
6. Seal assembly 2. Base jaw 1/3 7. Lower housing 3. Base jaw 2/4 8. Spindle 4. Pivot bolt 9. Parallel slider 2 5. Clamping bone Page 2-12 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 21: Description Of Functions
1 / 3 2 / 4 ® Fig. 2-2: 2-2: Mode of operation of the InoFlex centering vice © Copyright Page 2-13 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 22: Transport Und Installation
Crane Forklift truck or jack lift 3.2.2 OTES ON PACKAGING Please observe the notes and instructions (if any) affixed to the packaging. Page 3-14 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 23: Safety Precautions For Transport
General hazard At no time are people allowed under a floating load. Risk of accident! © Copyright Page 3-15 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 24: Transport Of Centering Vice With Eyebolt
During transport please consider the safety precautions de- scribed in section 3.2.3. Attention Do not remove the hoist and the eyebolt until the centering vice is installed properly in the machine tool. Page 3-16 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 25: Inspections After Transport / Receiving The Centering Vice
(transport damage). Inform the shipping company and the manufacturer of the centering vice (HWR Spanntechnik GmbH) in case of noticing any damage. The address and telephone number you will find on the inside of the front cover. Attention Damage caused during transportation of the centering vice must be re- paired completely and properly before commissioning. -
Page 26: Installation Of The Inoflex Centering Vice (Examplary)
Observe the maximum tightening torque for clamping claws. ® Step 7 Remove the hoist and the eyebolt from the InoFlex centering vice (1). Attention ® The InoFlex centering vice must not be distorted. Page 3-18 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 27: Insertion Of Clamping Jaws
The manufacturer does not guarantee performance of externally procured parts. Attention Consult with the centering vice manufacturer HWR Spanntechnik GmbH before you use clamping jaws from a different manufacturer. You also need to carry out a calculation in accordance with VDI 3106 to determine the maximum speed and required clamping force.. -
Page 28: Installlation Of Top Jaws / Gripper Jaws
First tighten the screws (3) with a torque wrench. Note Please observe the maximum tightening torques for mounting screws (see Table 7-7 on page Fehler! Textmarke nicht definiert.). Fig. 3-3: Installation of top jaws Page 3-20 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 29: Function Check
Carry out a calculation of the permissible speed according to the VDI 3106 guideline. Measure the clamping force with a suitable clamping force meter on 2 jaws (1/2 total clamping force). © Copyright Page 3-21 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 30: Operation
7-5 on page 7-36). General hazard An unsafely clamped workpiece increses the risk of accidents by fall- ing out. Page 4-22 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... - Page 31 After correct clamping of the workpiece start operating the ma- chine according to the operating manual of the machine tool. Do not exceed the permissible speed. © Copyright Page 4-23 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C...
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Page 32: Regular Tasks During Operation
Carry out visual inspections for contamination on a regular basis. If necessary stop operation and clean the centering vice / machine (see Chapter 5 "Maintenance"). In addition, observe the operating manual of the machine tool. Page 4-24 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 33: Maintenance
Protective cladding and protective covers must be installed correctly. 5.2.3 UBRICANT Use only the special lubricating grease OKS 265 from HWR Spanntechnik GmbH (or other grease accepted by HWR). 5.2.4 AFETY INSTRUCTIONS Switch-off the machine tool and secure the machine against restarting (see operating manual of the machine tool) prior to conducting maintenance and service work. -
Page 34: Maintenance Schedule
Table 5-4: Maintenance work according to operating hours General hazard The centering vice must be provided with sufficient grease. Other- wise clamping force will be lost. Risk of accident! Page 5-26 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 35: Lubrication
For lubrication intervals see Table 5-4 on page Fehler! Textmarke nicht definiert.. Attention Use only the special lubricating grease OKS 265 from HWR Spanntechnik GmbH (or other grease accepted by HWR). Depending on the operating hours of the centering vice lubricate the six grease nipples (1) with the grease. -
Page 36: Disassembly / Cleaning / Re - Assembly Of The Centering Vice
Clean all the centering vice's components. Use a cold cleaner if necessary. Step 12 Check all the components. Damaged parts must be replaced. Contact the manufacturer if you have any questions. Page 5-28 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... - Page 37 Attention The initial clamping force measured after greasing may lie below the speci- fied values.. ® Fig. 5-2: Disassembly / assembly of the InoFlex centering vice © Copyright Page 5-29 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C...
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Page 38: Work After Prolonged Standstill
Have a trained expert dismantle and break down the centering vice into its individual components. Properly handle and dispose of substances and materials used in accord- ance with the national laws, especially greases and solvents. Page 5-30 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 39: Faults
Resume operation of the machine tool. Attention Please observe Chapter 4 of this manual and also the manual of the ma- chine tool when restarting the centering vice and the machine. © Copyright Page 6-31 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 40: Possible Causes Of Errors And Troubleshooting
Projection of the top jaws too large Change the top jaws or clamping method. Centering vice damaged or worn Send the centering vice for inspection to the manufacturer (HWR Spanntechnik GmbH). Loss of clamping Short jaw stroke with large number Actuate the full stroke of the force... -
Page 41: Possible Causes Of Errors And Troubleshooting - Continued
drive nents. centering vice flange Imbalance caused by collision Send the centering vice for inspec- tion and repair to the manufacturer (HWR Spanntechnik GmbH). Table 6-1: Causes of error and troubleshooting [continued] © Copyright Page 6-33 ® InoFlex... -
Page 42: Technical Data
All important technical data for the InoFlex manual centering vice is in- cluded in this chapter. The data is listed in tables and structured according to individual sizes. Page 7-34 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 43: General Product Data
HWR) Table 7-2: Operating materials Notice The special lubricating grease OKS 265 (or other grease accepted by HWR) can only be obtained from HWR Spanntechnik GmbH. MBIENT CONDITIONS Factory For temperature range see the operating manual of the tools... -
Page 44: Clamping Force -/ Torque Diagram
Technical Data -/ T LAMPING ORCE ORQUE IAGRAM Page 7-36 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 45: Technical Data
* Balance quality acc. to DIN ISO 1940-1: G 6,3 (ungreased) ** for exceeding workpiece weights a support on the centering vicebody has to be utilised © Copyright Page 7-37 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 46: Mounting Dimensions
Technical Data OUNTING DIMENSIONS Fig. 7-1: Mounting dimensions (Subject to technical change) Page 7-38 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 47: Ounting Dimensions
125,5 11, 4x 11, 7x 8,25 8,25 60,5 M8 x 25 M8 x 30 QuickPoint für 96mm Bolzenabstand / Anbindung Spannpratzen / Adapterplatte Tabelle 7-6: Anschlussmaße © Copyright Page 7-39 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C... -
Page 48: Maximum Tightening Torque For Mounting Screws
Thread Strength class Standard max. tightening torque [Nm] 12.9 ISO 4762 (DIN 912) 10.9 ISO 4762 (DIN 912) Table 7-7: Maximum tightening torque for mounting screws Page 7-40 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... -
Page 49: Spare Parts
Replacement parts may be required for the maintenance and repair of ® the InoFlex centering vice. This chapter informs you about what information you should have available when ordering replacement parts from the manufacturer HWR Spanntechnik GmbH. ASIC NFORMATION REQUIRED FOR RDERING PARE ARTS ... -
Page 50: Spare Parts Order Via E-Mail
Enter the minimum required order information in the e-mail (see Section 8.2). Step 3 Send the order to HWR Spanntechnik GmbH using your company address. Note The e-mail address can be found on the inside of the front cover of this operating manual. -
Page 51: Spare Parts Order By Fax
Also enter the desired quantity if it should deviate from number already indicated. Step 4 Fax this page (s) to HWR Spanntechnik GmbH stating your company address. Note The fax number can be found on the inside of the front cover of this oper- ating manual. -
Page 52: Spare Parts List Ino Flex ® Vf016 Vf026
Spare Parts ® VF016 VF026 PARE PARTS LIST VF016 – VF026 ® Fig. 8-1: Spare parts list InoFlex Page 8-44 © Copyright ® InoFlex VF016 - VF026 Edition C HWR Spanntechnik GmbH... - Page 53 Base jaw 1/3 Grease nipple ® Table 8-1: Spare parts list InoFlex VF016 Quantity for VF026: 16 Quantity for VF026: 9 *** Quantity for VF026: 2 © Copyright Page 8-45 ® InoFlex VF016 - VF026 HWR Spanntechnik GmbH Edition C...
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