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Summary of Contents for Country Clipper CBS2
- Page 1 PROFESSIONAL BAGGING SYSTEM MODEL# CBS2 (49131501) Designed To Fit Charger & Challenger Series Mowers OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL#: Q0469 PART# 629GZ-001A v5.0 - 6/12/2018...
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Page 2: Table Of Contents
PROFESSIONAL BAGGING SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 2-14 Boot Plate Installation- - - - - - - - - - - - - - - - - - 14 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 2-15 Boot To Mower Deck Installation - - - - - - - - - - - 14... -
Page 3: Safety Alert Symbols
SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. -
Page 4: Warranty
PECO LIMITED WARRANTY FOR NEW PRODUCTS A. WHAT IS UNDER WARRANTY? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations. 1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser. -
Page 5: Introduction And Description
2-1 Preparation Of Mower Engine Pulley Bushing Installation Remove deck drive belt from the clutch pulley (refer to your Country Clipper operator’s manual). From the underside of the engine, disconnect the wiring harness Once the Engine Pulley Bushing P#(S0191) is installed, attached to the electric clutch. -
Page 6: Rear Mount Plate Installation
NOTE: The 2013 Charger Series will 2-2 Right Frame Mount Bracket and require an after-market auxiliary Rear Mount Plate Installation cooling kit. Contact your Country Remove rear engine guard and hardware. Secure the Clipper dealer for purchasing right frame bracket P#(B0810) to the rear frame of the mower using (1) 1/2”-13 x 2”... -
Page 7: Rear Mount Support Bracket Installation
2-3 Rear Mount Support Bracket Installation Secure the rear mount support bracket P#(B0816) to the rear mount plate and bumper guard, using the (2) existing 1/2” -13 hex bolts and nuts and (2) 3/8”-16 x 1” HHCS P#(K1191) and (2) 3/8”-16 locknuts P#(K2038). The rear mount support bracket should be installed to the inside of the bumper guard and rear frame bracket. -
Page 8: Pto Mount Plate Assembly Installation And Exhaust Diverter Installation
2-4 PTO Mount Plate Assembly Installation and Exhaust Diverter Installation Secure the right PTO mount plate P#(B0814) to the Secure the left PTO mount plate P#(B0813) to the right right frame bracket using (1) 3/8”-16 x 1” HHCS frame bracket using (1) 3/8”-16 x 1” HHCS P#(K1191), P#(K1191), (1) 3/8”... -
Page 9: Pto Assembly Installation
2-5 Universal PTO Installation 2-7 Belt Installation Remove the belt guard. Loosen the (4) bolts P#(K1191), To mount the PTO assembly, insert the pivot rod on the (2) on each side, that secure the gear box assembly to PTO assembly P#(A1623) into the mounting slots the PTO assembly P#(A1623) (Figure 2-7a and 2-7b). -
Page 10: Cam Assembly Adjustment
2-8 Cam Assembly Adjustment The cam assembly P#(A0422), which controls the blower belt tension, comes from the factory pre-adjusted. If the belt is too tight or becomes too loose, remove the hair pin clip P#(K0130) from the belt tension rod P#(K0326) and pull the “L”... -
Page 11: Lower Mount Tube Installation
2-10 Lower Mount Tube Installation Secure the lower mount tubes P#(B0752) to the rear mount bracket using (2) 5/16”-18 x 2-1/4” u-bolts P#(K1098) and (4) 5/16”-18 nylon flange locknuts P#(K2516) PER TUBE. The bottom edge of the lower mount tubes should be flush with the top edge of the bumper guard before the hardware is tightened. -
Page 12: Upper Frame Assembly Installation
2-11 Upper Frame Assembly 2-12 Top Assembly To Upper Frame Installation Assembly Installation Position the top assembly P#(A1190) above the upper NOTE: During this step, it is suggested that two people frame assembly as shown in Figure 2-11. Fasten the top install the upper frame to the lower mount tube. -
Page 13: Hinge Kit Assembly Installation
2-13 Hinge Kit Assembly Installation Assemble the hinge kit as shown in Figure 2-13, using (2) 5/16”-18 x 1” HHCS P#(K1154), (3) 5/16”-18 nylon flange locknuts P#(K2516), (5) 1/4” flat washers P#(K0037) and (2) swing arm brackets P#(ZT-0004). Place (1) vinyl cap P#(J0289) on the end of the hex bolts as shown in Figure 2-13. -
Page 14: Boot Plate Installation
2-14 Boot Plate Installation 2-15 Boot To Mower Deck Installation Secure the boot plate P#(B0820) to the aluminum boot Remove the hardware from the grass deflector and P#(E1902) using (2) 3/8”-16 x 1” carriage bolts insert (1) boot rod P#(B4331) into the grass deflector P#(K1182) and (2) 3/8”-16 nylon flange locknuts mounting holes as shown in Figure 2-14a. -
Page 15: Length Of Hose Adjustment
2-16 Length Of Hose Adjustment 2-18 Lower Hose To Blower Cone Installation The hoses in steps 2-17 and 2-18 must be cut to fit your machine. Follow steps 2-17 and 2-18. Do not cut the Slide a hose clamp P#(J0080) over both ends of hoses until you have tried to fit them on your machine. -
Page 16: Impeller Blade Removal/Installation
2-20 Impeller Blade Removal/Replacement To gain impeller blade (#1) access, first remove the Tips on removing impeller blade; blower cone (#2) from the blower housing, located on 1 - Try carefully hitting the base of the impeller blade the PTO assembly P#(A1821), by removing two blower (#1), between each vein (#12), with a rubber mallet to loosen the taper-lock bushing hold. -
Page 17: Weight Kit Installation
Weight Kit Installation Review Figure A. Position the Dual Weight Bracket Base (Item#1) under the right caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item#2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item#2) to the holes in the Dual Weight Bracket Base (Item#1). -
Page 18: Installation And Removal Of Collection Bags
2-22 Installation/Removal Of Figure 2-22c Collection Bags Plastic Top IMPORTANT! To prevent bag wear, install (2) red plastic end caps P#(J0274), as shown in Figure 2-22a, on each bag ring before installing bags. Figure 2-22a Bag Ring Red Plastic End Caps Fasten Draw -Latch Here &... - Page 20 Exploded Parts View A1190 Top Assembly Item # Doc # Title V0022 PRO 3 BAGGER TOP B0676 Hinge Stop Pl. K0114 BLACK PLASTIC RIVET C0069 DUST GUARD BRACE K1030 1/4"-20 x 1-1/4" CARRIAGE BOLT J4009 SHORT RUBBER STRAP W/ S HOOK K0037 1/4"...
- Page 21 A1841_01 PTO Arm Assembly...
- Page 22 A1941_01 PTO Base Assembly Exploded Parts View...
- Page 23 A1941_01 PTO Base Assembly Exploded Parts List...
- Page 24 A1623 PTO Base Assembly Exploded Parts View...
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Page 25: Operating Instructions
3-3 Disengagement Of The PTO Assy. SECTION III - P3B OPERATING INSTRUCTIONS A. To disengage the PTO assembly, rotate the engagement handle towards the mower. 3-1 General Safety WARNING: The PTO assembly blades will continue to spin. DO NOT TOUCH the PTO assembly, pulleys, Only qualified people familiar with this operator’s manual or the belt until the tractor is turned off. -
Page 26: Lubrication
If for any reason your Service Center 4. Check belt for proper tension. is unable to service your collection system or supply replacement parts, contact Country Clipper and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE... -
Page 27: Safety Decals
SAFETY DECALS To promote safe operation, Country Clipper supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. DANGER DANGER ROTATING BLADES! FINGERS, HANDS, & BODY PARTS... -
Page 29: Troubleshooting
Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —... - Page 30 Country Clipper Division of Shivvers Mfg. Inc 613 W. English | Corydon, IA | 50060 Phone: 1-800-344-8237 | 641-872-2544 Fax: 641-872-1593 E-Mail: countryclipper@countryclipper.com...
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