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Clemco PIPE-PRO XL Manual

Internal-pipe blast tool
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© 2017 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
F
(800) 726-7559
ax
Email: info@clemcoindustries.com
www.clemcoindustries.com
PIPE-PRO XL
INTERNAL-PIPE BLAST TOOL
O. M. 27804
DATE OF ISSUE:
REVISION:
WARNING
Do not use this
equipment until you
have READ this
MANUAL and YOU
UNDERSTAND its
contents. *
These WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
*If you are using a Clemco Distributor
Maintenance and Parts Guide, refer to
the orange warnings insert preceding
the Index before continuing with the
enclosed instructions.
Electronic files include a Preface
containing the same important
information as the orange cover.
TM
2014
A, 09/17

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  • Page 1 © 2017 CLEMCO INDUSTRIES CORP. One Cable Car Dr. *If you are using a Clemco Distributor Washington, MO 63090 Maintenance and Parts Guide, refer to Phone (636) 239-4300 the orange warnings insert preceding (800) 726-7559 Email: info@clemcoindustries.com...

  • Page 2: Table Of Contents

    Backplate coupling-flange ........7.3.2 injury. 30-Hour Inspection ............7.4 Every Three Months and Before Long Term Storage . 7.5 Air Motor Service ............7.6 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 3: Components And Operating Principles

    Green Inlet Tube 28046 - 16" to 60" Pipe-Pro XL Tool Inlet Tube Connector with Filter 28047 - Large Pipe Conversion Kit Connects to green inlet tube Figure 1 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 4: Operating Principles

    1/16" larger than its original size. tool within the pipe. Soft carriage wheels provide smooth movement through the length of the pipe. Figure 3 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 5: Nozzle Stand-Off Distance Tables

    To obtain stand-off distance for pipe larger than 32", add Subtract 12" for a 12" extension (19-3/4" - 12" = 7-3/4" 0.58" for every inch over 32 and subtract length of nozzle stand-off). extension. Figure 6 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 6: Pipe Lance

    Consult with an air compressor supplier for compressor recommendations. motor and cause sluggish rotation. Moisture will damage the motor. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 7: Ambient Temperature Range Limits

    Use 8 mm fasteners provided to pipe can be blasted using a standard blast nozzle. secure. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 8: Air Motor Connections

    Figure 11 closed. The flow-control valve is opened or closed, as required to rotate the blast head at 40-60 rpm. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 9: Adjust Centering Carriage

    26" 21-7/8" 35" 26" 10-3/4" 58" 26" 22-3/8" 36" 26" 11-1/4" 59" 26" 22-7/8" Figure 13 37" 26" 11-3/4" 60" 26" 23-3/8" 38" 26" 12-1/4" Figure 14 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 10: Attach Nozzles And Nozzle Extensions

    Use: 1-1/4" ID x 2-brd hose coupled with 00570 aluminum, or 00565 brass couplings. 1-1/2" ID x 4-ply hose coupled with 00573 aluminum, or 00566 brass couplings. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 11: Preventive Maintenance

    Retaining Plug Figure 16 Swivel Eye Figure 17 7.2.1.3 Inspect the inside of the nozzle extensions for wear. If extensions are worn to an oblong shape, turn © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...
  • Page 12 The deflector must be correctly aligned and seated in the head. If not correctly installed, Lock Nut rapid and irregular wear will occur on the head and related parts. Figure 20 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 13: Backplate Coupling-Flange

    The most frequent service is to the blast head and at the backplate coupling-flange. Instructions for removal, 7.3.2.7 Attach the carriage per Section 8.1.2. service, and reassembly of the head and backplate © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 14: Carriage

    Section 8.6. Do not yet reassemble the backplate the front housing; the bearing fits snugly in the housing, if and coupling flange unless no further service is required. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 15: Axle, Axle Gear, And Rear Bearing Removal And Inspection

    Support the drive cap and tube casing in the remove the air motor; doing so will damage the press as shown in Figure 26. Make sure the supports do motor. not block the axle. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 16: Rear-Seals Cartridge Removal And Inspection

    3/16". Make sure the key is correctly placed in the gear keyway; when the front bearing housing is attached, the spring will push the gear into position. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 17: Front Housing And Bearing Reassembly

    © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 18: Rear Bearing, U-Seal Cartridge, And Tube Casing Reassembly

    462 Moly, Chevron Delo Heavy Duty Moly 3% EP 2, or Figure 33 equivalent gear grease to the gear teeth, and gear socket in the drive cap. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 19: Blast Head Assembly Reassembly

    The air motor has left-handed (reverse) threads; to install the motor, turn it counterclockwise as shown in Figure 36. Use a narrow 33-millimeter wrench to tighten the motor. © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 20: Accessories And Replacement Parts

    Nozzle extensions 6" long, set of 2 ........25118 12" long, set of 2 ........24647 Nozzle washers, NW-4, pack of 10 for nozzles and extensions ....00869 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

  • Page 21: Pipe-Pro Xl Tm Basic Tool

    Adaptor, 1/4 x 8 mm air motor outlet tube .. 28585 Washer, 10 mm flat ........28033 Screw, 4 x 6 mm set ......... 90592 Recommended spare parts, quantity in ( ) 12* 13 Figure 38 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...
  • Page 22 Wheels shown on rails for reference. Order wheels and fasteners separately Figure 39 ** Blast head assembly shown for reference, it is not included with carriage Figure 40 © 2017 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 27804 Rev A...

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