1. Manuals
  2. Brands
  3. Tesmec Manuals
  4. Industrial Equipment
  5. PT1250
  6. Handbook

Tesmec PT1250 Handbook

Puller-tensioner
Hide thumbs
Table of Contents

Advertisement

Quick Links

I
n
s
t
a
l
l
a
t
i
o
I
n
s
t
a
l
l
a
t
i
H
H
Puller-Tensioner Model:
n
,
o
p
e
r
a
o
n
,
o
p
e
r
a
a
n
d
a
n
t
i
o
n
a
n
d
m
t
i
o
n
a
n
d
m
b
o
o
d
b
o
o
P
P
a
i
n
t
e
n
a
n
a
i
n
t
e
n
a
n
k
k
T
1
2
5
0
T
1
2
5
0
c
e
c
e

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PT1250 and is the answer not in the manual?

Questions and answers

Related Manuals for Tesmec PT1250

Summary of Contents for Tesmec PT1250

  • Page 1 Puller-Tensioner Model:...
  • Page 2 The machine is supplied without hydraulic oil and fuel during transport for precautionary measures. Please refer to this manual for all information regarding the characteristics and quantities required. Should you have any doubt, please get in touch with TESMEC. ATTENTION Pour mesures de sécurité, pendant le transport la machine est livrée sans huile hydraulique...
  • Page 3 PULLER-TENSIONER Model: PT1250 Serial number ..... Manufacturing year ..... Working order ..... USE AND MAINTENANCE INSTRUCTIONS...
  • Page 4 HYDRAULIC PULLER-TENSIONER PT1250 GENERAL INDEX Page GENERAL INDEX INTRODUCTION MANUFACTURER COMMUNICATIONS WITH THE MANUFACTURER PURPOSE OF THE MANUAL SYMBOLS USED IN THE MANUAL ILLUSTRATIONS KNOWING THE MACHINE TYPOLOGY AND USING FIELD PERFORMANCES TECHNICAL CHARACTERISTICS GENERAL INFORMATION FOR THE MACHINE USE...
  • Page 5 HYDRAULIC PULLER-TENSIONER PT1250 CONNECTION MACHINE-HYDRAULIC HEAD OF THE REEL ELEVATOR OR REEL WINDER 48 ROPE OR CONDUCTOR MACHINE CHARGING MACHINE USE 5.10 POINTS TO REMEMBER 5.11 END OPERATIONS AVAILABLE DEVICES MACHINE ELECTRONIC CONNECTION (ALL.089) 6.1.1 MACHINES SET-UP 6.1.2 ELECTRONIC CONNECTION AND AUTOMATIC SYNCRONIZE SYSTEM 6.1.3...
  • Page 6 For their own safety and the safety of persons exposed to the risks present during the lifecycle of the vehicle and its equipment, it is compulsory to refer to the instructions and always contact the distributor Tesmec S.p.A. in the case of any doubt arising from the lack or difficult interpretation of the instructions themselves.
  • Page 7 HYDRAULIC PULLER-TENSIONER PT1250 Using this manual should be kept in mind that each chapter has a specific function and information is distributed to provide the user with a gradual and progressive knowledge of the equipment. It is mandatory to preserve all of the instructions (instruction manual and documentation) in a safe, accessible and known to all users for future references.
  • Page 8 HYDRAULIC PULLER-TENSIONER PT1250 SIREN ACTIVATION The information characterized by the symbol to the left and the present style refer to possible situations or alarms can be activated in which an acoustic signal to the siren. PROHIBITION OF PASSAGE The information characterized by the symbol to the left and the present style refer to zones or parts of the means in which is prohibited the passage or transit of the operators.
  • Page 9 KNOWING THE MACHINE TYPOLOGY AND USING FIELD The puller-tensioner mod. PT1250 It is suitable for the traction of 1 conductor with a diameter of max 42 mm and for the recovery of a rope with diameter 16. The machine is governed by a hydraulic system which allows it to automatically configure itself as PULLER or as a TENSIONER.
  • Page 10 12 V Panels with sound absorbing material for acoustic insulation. MANUAL READING For further analysis of DIESEL ENGINE KOHLER KDI2504 installed on the PT1250 , read carefully the reference manual. Manual: MI-PT1250-050-01-IT Date: 06.11.2017 Author: AT Page: 7 of 69...
  • Page 11 HYDRAULIC PULLER-TENSIONER PT1250 GENERAL INFORMATION FOR THE MACHINE USE a. Only employed and qualified operators must use the machine. Qualified operators is intended to be the person who has received a qualified training from the using Company or, as alternative, from the manufacturer.
  • Page 12 HYDRAULIC PULLER-TENSIONER PT1250 KNOWLEDGE AND CARE OF THE INSTRUCTION MANUAL a. The information contained in the instruction manual applies to all the operators charged with the use and/or the maintenance of the machine. b. The instruction manual is not a training manual.
  • Page 13 HYDRAULIC PULLER-TENSIONER PT1250 3.11 USE NOT ALLOWED The machine must not be used: a. for lifting persons and/or goods b. in closed/unventilated sites or, however, not sufficiently airy (tunnel or similar) c. in sites with presence of gas that can be easily set on fire or explosives d.
  • Page 14 HYDRAULIC PULLER-TENSIONER PT1250 3.13 APPLIED NORMS If the machine is commercialized in C.E. responds to the following regulatory framework: 2006/42/CE Norm referring to the laws of the machines. 2014/30/UE Norm referring to the laws of the electromagnetic compatibility. If the machine is commercialized outside the C.E. was made reference to the following regulatory...
  • Page 15 HYDRAULIC PULLER-TENSIONER PT1250 TRANSPORT AND POSITIONING INSTRUCTIONS MACHINE LIFTING For the machine lifting use only devices as overhead travelling cranes or lift trucks, with a capacity equal to the mass to be lifted. The instruments used for the machine lifting (ropes, cables, hooks, etc.) have to be exactly dimensioned as compared to the mass to be lifted and have to be connected to the proper elements foreseen on the machine.
  • Page 16 HYDRAULIC PULLER-TENSIONER PT1250 DANGER the non-respect of the above mentioned conditions may cause dangerous situations as well as damages to the machine with the consequent decline of any warranty condition. TRANSPORT TYPOLOGIES AND PACKAGE Transport by land by truck The machine comes without all the liquids that can be set on fire and protected in the most exposed and delicate parts by means of cardboard and/or plywood and/or polyethylene extensible film.
  • Page 17 HYDRAULIC PULLER-TENSIONER PT1250 TOWING TRANSPORTATION The machine is not arranged to be towed on the road. Possible displacements on trailer in the working site must be carried out by a connection to the towing unit by means of the towing eye on the drawbar (tab. 1) and in the respect of the speed limits of the axle.
  • Page 18 HYDRAULIC PULLER-TENSIONER PT1250 d. anchor the machine to the ground using 2 ropes each having a load of use guaranteed minimum of 700 kN linking the connections provided (tab. 2 pos.8 and tav.3 pos.10), in the rear of the machine, with anchoring pegs.
  • Page 19 Tesmec S.p.A. is not liable for damage to the vehicle, to persons and property, also against third parties in the event of failed or incorrect observance of even one of the instructions given in this manual, or in general, the lack of enforcement of existing legislation.
  • Page 20 HYDRAULIC PULLER-TENSIONER PT1250 CONTROL PANEL and RADIO CONTROL The machine it is controlled through a dedicated remote control positioned near the bull-wheels: GPS control receiving Switch on key 7” Touch Display Diesel engine switch on Radio control receiving Emergency Stop...
  • Page 21 HYDRAULIC PULLER-TENSIONER PT1250 The location and meaning of the elements placed on the control panel are described in the enclosed table 3. The machine features a radio-remote control for stringing operation: Machine Control Joystick Rope clamp switch Pull-Force Control Syncro switch...
  • Page 22 HYDRAULIC PULLER-TENSIONER PT1250 The radio control display is equipped with 4 control pages of the main parameters of the machine, and the operator cannot remain in the vicinity of the machine control panel. Alarm Machine Push button menù pages. Working parameter...
  • Page 23 HYDRAULIC PULLER-TENSIONER PT1250 You can switch from page to page, by using the appropriate button placed on the radio control. Pull control and machine reel elevator pressure page in PULLER configuration This page allows the operator to control the pull...
  • Page 24 HYDRAULIC PULLER-TENSIONER PT1250 The radio control display is equipped with a bar for signaling an alarm or various machine functions: GENERAL WARNING MACHINE ALARM WORKING MACHINE CONFIGURATION PULLER OR TENSIONER ALLARMS FROM DIESEL ENGINE FUEL RESERVE UREA RESERVE (If present)
  • Page 25 HYDRAULIC PULLER-TENSIONER PT1250 Connection the remote control The main control of the machine is on the remote control. The machine is always set to connect the remote control. It will be possible to see the status of the connection, between the state of the icons in the main control panel and on the transmitter remote control.
  • Page 26 HYDRAULIC PULLER-TENSIONER PT1250 2. Turn On the radio remote control. Rotate the switch to ON position. 3. Push the green button on the radio remote control. Green button to connect on the machine 4. Check the status of the remote control connection on the display machine and on the transmitter.
  • Page 27 MANUAL READING For further analysis about AUTEC remote control allow on the PT1250 , read carefully the reference manual. The operator also can check the status of connection between the blink of light.
  • Page 28 HYDRAULIC PULLER-TENSIONER PT1250 5. If the operator need to disconnect the remote control, rotate the switch to OFF position. WARNING When the remote control loses communication with the receiver, the machine will stop immediately if it is working as ARGAN.
  • Page 29 HYDRAULIC PULLER-TENSIONER PT1250 MULTIFUNCTION DISPLAY AND MACHINE PARAMETERS The remote control is equipped with a 7 " multifunction display which contains all the commands and options available machine. These are enclosed in three main menus, identified by the symbols shown at the bottom right and where you can find several sub-menus that expand the scope and control of the machine and its functions.
  • Page 30 HYDRAULIC PULLER-TENSIONER PT1250 5.5.1 WORKING AREA and MACHINE ALARMS This menu is the main part of the machine control panel and contains the characteristic work values and the main engine and machine alarms. Listed below are the main controls of the main work screen.
  • Page 31 HYDRAULIC PULLER-TENSIONER PT1250 PULLER machine configuration TENSIONER machine configuration FINE PULLER machine configuration FINE TENSIONER machine configuration BLUE ARROW: indicates the CURRENT pull value in KN on the reference scale. RED ARROW: TENSIONER machine: Indicates the pull value SET in KN.
  • Page 32 HYDRAULIC PULLER-TENSIONER PT1250 At the center of the virtual dynamometer, they show the following symbols, which can have different configurations: MACHINE IN PULLER CONFIGURATION. MACHINE SET AS PULLER BUT IR WORKS AS A TENSIONER (only with bull- wheels rotation speed > 0).
  • Page 33 HYDRAULIC PULLER-TENSIONER PT1250 7- Circuit Management Button Reel elevator/Reel winder: through this menu, the operator has the option to choose how to use the reel elevators circuit or reel winder. It is possible to choose from: Reel elevator circuit STRINGING mode In this configuration, the reel elevators circuit is pressurized automatically.
  • Page 34 HYDRAULIC PULLER-TENSIONER PT1250 5.5.2 Machine menu On the right side of the main work screen, lists the available machine menu. PULL RECORDER Menu identified with the symbol • MACHINE SERVICES Menu identified with the symbol • MACHINE SETTING Menu identified with the symbol •...
  • Page 35 HYDRAULIC PULLER-TENSIONER PT1250 5.5.2.1 Pull Recording Menu This option allows you to record the key parameters of the machine during the stringing operations. You can save files in PDF or print immediately or subsequently to the stretching operations. External access for...
  • Page 36 HYDRAULIC PULLER-TENSIONER PT1250 Pull recorder Data Reset parameters setting Increment and Sub-menu EXIT decrement the selected Exit to Main menu parameter Name constructor or other information. Customer Name operator or other information. Operator Name Project or other information. Project Type cable or other information.
  • Page 37 HYDRAULIC PULLER-TENSIONER PT1250 5.5.2.2 Machine Services Menu The screen, allows you to scroll through the options available to the machine and allows control through the functions shown in the left column. By the symbol , you can scroll through the available menu.
  • Page 38 HYDRAULIC PULLER-TENSIONER PT1250 Rope clamp Control Rope clamp opening Rope clamp closing Sub-menu EXIT FRONT ROPE CLAMP PLOUGH Manual: MI-PT1250-050-01-IT Date: 06.11.2017 Author: AT Page: 35 of 69...
  • Page 39 HYDRAULIC PULLER-TENSIONER PT1250 5.5.2.3 MENU SETTINGS and SUB-MENU SETTINGS As you can see from the image below, the SETTINGS menu it is made up of THREE sub-menu, each of which is highlighted by the symbol found on the right column of the screen.
  • Page 40 HYDRAULIC PULLER-TENSIONER PT1250 Display settings screen • 1- Screen language selection; 2- Display brightness; 3- Selecting the speed of stringing and pull set units of measure; 4- Selecting temperature units of measure; 5- Data settings; 6- Hour settings; 7- Saving time and date set;...
  • Page 41 ATTENTION: In case of electronic or hydraulic system malfunction, please contact your service agency Tesmec. The screen described here, can be used by customer service Tesmec, to monitor the status of the inputs and outputs as a result of electronic malfunctions detected. Manual: MI-PT1250-050-01-IT Date: 06.11.2017 Author: AT...
  • Page 42 Malfunction: If you see a different value from 128 or arrows does not appear. In radio operation monitoring screen control, there is another button that lets you access a menu by password. This menu can be used only and exclusively under Tesmec assistance authorization. Manual: MI-PT1250-050-01-IT Date: 06.11.2017...
  • Page 43 HYDRAULIC PULLER-TENSIONER PT1250 If it detects a malfunction of the controls on the radio control, it is possible to completely exclude the radio control and control the machine from the main screen machine. In the radio control management screen, you can enable or disable the radio control and / or on-screen controls.
  • Page 44 HYDRAULIC PULLER-TENSIONER PT1250 Selecting the button on the bottom left, they activate the selected commands. This will make it possible: 1- Increase the pressure in the circuit reel elevators; 2- Decrease the pressure in the circuit reel elevators; 3- Increase the value of shooting;...
  • Page 45 HYDRAULIC PULLER-TENSIONER PT1250 Extraordinary machine maintenance settings • Hour counter Reset (h) Upwards scroll Downwards scroll This screen allows the operator to set the counters (in h) of the planned machine maintenance alarms. The values are decreasing and resetting of these, you switch on the remote control, it is reported the need to perform maintenance and / or control.
  • Page 46 HYDRAULIC PULLER-TENSIONER PT1250 5.5.2.5 ALARMS MENU and ALARMS SUB-MENU. If during operations stretching, you display a warning and / or error, you can be able to analyze the status or the cause through the four dedicated screens, which can be accessed through the menu scroll key shown at the bottom right of the screen main work.
  • Page 47 HYDRAULIC PULLER-TENSIONER PT1250 Engine error description • Engine Alarms Description Upwards scroll Downwards scroll This screen allows you to view the description of the active faults on the engine at that time. Historic Machine Alarm • Saving alarm list on...
  • Page 48 HYDRAULIC PULLER-TENSIONER PT1250 Historic Engine Alarm • Historic Engine Alarm Displays a list of errors reported by the diesel engine of the machine. Each error is highlighted by the IMF SPN code and description of the same and, in the right of the column shows the start and end of an error message.
  • Page 49 HYDRAULIC PULLER-TENSIONER PT1250 MACHINE STARTING ATTENTION: Before starting the work and turn on the diesel engine, check that the key off the battery is inserted and turned to the ON position (Tav.4 pos.1). a. Turn the key consensus starter machine positioned on the panel of the power unit. (tab.8 pos.2) b.
  • Page 50 HYDRAULIC PULLER-TENSIONER PT1250 f. Through the dedicated button, select the operating mode in which you want to use the machine (PULLER or TENSIONER). This button displays the appropriate scale on the virtual dynamometer, depending on the chosen configuration. Refer to the symbolist specified in chapter 5.5.2.
  • Page 51 HYDRAULIC PULLER-TENSIONER PT1250 CONNECTION MACHINE-HYDRAULIC HEAD OF THE REEL ELEVATOR OR REEL WINDER Machine can feed 2 reel elevators with hydraulic head or 2 reel winders made by Tesmec, both functioning as tensioner and puller. Each hydraulic head (or each reel winder) has a connecting kit consisting of two pipes.
  • Page 52 HYDRAULIC PULLER-TENSIONER PT1250 ROPE OR CONDUCTOR MACHINE CHARGING In the wire and conductor charging phases on the machine, they can be used two special commands, which I allow the operator to separately manage the movement of the bull-wheels or connected to the machine reel elevators.
  • Page 53 HYDRAULIC PULLER-TENSIONER PT1250 MACHINE USE The machine is fully automatic and is able to independently manage variations of load or speed of stringing, self-adjusting the number of revolutions of the engine, turning on and off of the radiator, the rotation speed of the reel elevators.
  • Page 54 HYDRAULIC PULLER-TENSIONER PT1250 The machine is ready for working and automatically start to recover if the pull in the rope is less than that of the puller or will begin to release braking if the kinks in the rope is greater than that of the puller. After setting the pull with dedicated potentiometer, the engine stops or starts independently following the movements of the machine antagonist.
  • Page 55 HYDRAULIC PULLER-TENSIONER PT1250 AVAILABLE DEVICES MACHINE ELECTRONIC CONNECTION (ALL.089) When machines be equipped with an electronic connection package, this device allows to use multiple machines connected between them, controlled and operated by a single operator for the main working parameters.
  • Page 56 HYDRAULIC PULLER-TENSIONER PT1250 6.1.1 MACHINES SET-UP Before use, the machines must be set up to be used in connection by assigning the correct identification numbers. When machines are connected, the machine with the highest reference number is the MASTER machine, while the lower number machines are all SLAVE machines.
  • Page 57 HYDRAULIC PULLER-TENSIONER PT1250 To connect the machines, follow these step: a. Choose the number of machine, push button n°1; SCELTA NUMERO MACCHINA CONFERMA SCELTA NUMERO b. Connect the machine, passing commands from SLAVE to MASTER, push button n° 2; MACHINE STATUS N° 1 (SLAVE) MACHINE N°...
  • Page 58 HYDRAULIC PULLER-TENSIONER PT1250 CONNECTION ICON MACHINE SLAVE CONNECT SLAVE 1 SCREEN SLAVE MACHINE N° 1 MACHINE MASTER SCREEN MASTER MACHINE N° 4 If the radio control is switched off and the operator is using the machine via the virtual panel control (par.5.5.4.2),...
  • Page 59 HYDRAULIC PULLER-TENSIONER PT1250 6.1.2 ELECTRONIC CONNECTION AND AUTOMATIC SYNCRONIZE SYSTEM Joystick speed control Reel winder pressure Rope Syncronizer Pull force control clamp switch value When using connected machines, the following controls effect on all machines when operated from the MASTER machine: Speed control (Joystick);...
  • Page 60 HYDRAULIC PULLER-TENSIONER PT1250 When the electronic connection is active, the corresponding symbol on all SLAVE machine will be displayed. When the machines are electronically connected to each other, it is possible to use automatic electronic synchronization: this system automatically adjusts the speeds of both circuits so that you can have the wires or ropes at the same height during the stringing operations.
  • Page 61 HYDRAULIC PULLER-TENSIONER PT1250 Set pull force on Set pull force in SLAVE machine all machine ± XX KN XX KN on MASTER MACHINE - Machine like a PULLER: With the joystick of the MASTER machine (pos.5 p.9) it is possible to set the recovery speed on all machines, while via the joystick of the SLAVE machines (pos.5 p.9) you can...
  • Page 62 HYDRAULIC PULLER-TENSIONER PT1250 6.1.4 TEMPORARY DISCONNECTION WITH ELECTRONIC CONNECTION When the machines are electronically connected, the operator can temporarily disconnect one or more machines from the other. This feature is only available when all connected machines are stop and not working (the MASTER machine joystick in the center).
  • Page 63 HYDRAULIC PULLER-TENSIONER PT1250 6.1.5 CONDITIONS OF ALARM WITH RELATED MACHINES When using attached machines some situations generate an alarm, stopping the stringing operations or blocking the diesel engine of the machines. STOP IN EMERGENCY By pressing the emergency stop on the panel in one of the connected machines, the engine of each single electronically connected machine will stop.
  • Page 64 HYDRAULIC PULLER-TENSIONER PT1250 SAFETY CONDITIONS SAFETY DEVICES Machine has been equipped with the following safety devices: 1. load-limiting device with automatically stop of the engine once the max. pre-set load value has been exceeded 2. mechanical negative safety brake for movement stop in case of lack of hydraulic pressure 3.
  • Page 65 HYDRAULIC PULLER-TENSIONER PT1250 Each situation of danger or alarm is signaled on the main display screen. In case of alarm situations, also it triggers an emergency acoustic signaling. In case this indication appears, see the alarm list in the dedicated menu...
  • Page 66 HYDRAULIC PULLER-TENSIONER PT1250 PERIODIC OPERATIONS Daily, before starting the work, the operator has to verify the functionality of the machine safety devices. ATTENTION: do not modify for any reason safety devices of the machine because the manufacturer declines any responsibility as consequence of the non-functioning of the same.
  • Page 67 HYDRAULIC PULLER-TENSIONER PT1250 MAINTENANCE GENERAL PRESCRIPTIONS ATTENTION: possible repairs not carried out by the manufacturer and not allowed by a written authorization relieve the manufacturer for any responsibility in case of accidents to persons or damages to things and/or to the machine, causing also the loss of warranty.
  • Page 68 HYDRAULIC PULLER-TENSIONER PT1250 ENDOTHERMIC ENGINE MAINTENANCE For the specific maintenance of the engine, see the enclosed use and maintenance booklet. For filling the fuel, use the filling cap on the tank (table 2, pos. 3). For filling the radiator liquid, use the filling cap on the radiator.
  • Page 69 HYDRAULIC PULLER-TENSIONER PT1250 ATTENTION: make maximum care when filling to make sure no foreign matter, which could cause irreparable damages to the circuit’s components, enters along with the oil. For further maintenance operations of installed mechanic components (reduction gear, negative brakes), refer to the enclosed documentation.
  • Page 70 HYDRAULIC PULLER-TENSIONER PT1250 8.11 SUMMARY TABLE FOR ORDINARY MAINTENANCE In this card are listed main operation of periodic maintenance and relevant intervals. Interval Part Object Daily 50 h 250 h 500 h 1500 h Engine oil Oil filter Cooling liquid...
  • Page 71 HYDRAULIC PULLER-TENSIONER PT1250 HOW TO DISABLE THE MACHINE TRANSPORT Before transporting the machine, empty any liquid that can be set on fire contained in the machine (oils and fuels). Transport must be effectuated as per the specifications described in chapter 3 (Transport and positioning instructions).
  • Page 72 HYDRAULIC PULLER-TENSIONER PT1250 10. ENCLOSED DOCUMENTS 10.1 TABLES 10.2 SYTEMS 10.3 OTHER DOCUMENTS Manual for engine use and maintenance Machine operational errors table Manual: MI-PT1250-050-01-IT Date: 06.11.2017 Author: AT Page: 69 of 69...
  • Page 73 PULLER-TENSIONER MOD. PT1250 TABLES - 24035 Curno (Bg) via Trento, 26 - 24060 Endine Gaiano (Bg) via Pertegalli Tel. 0039 / 035 / 611218 Tel. 0039 / 035 / 825024 Fax 0039 / 035 / 616323 Fax 0039 / 035 / 826375 E-mail: info@tesmec.it...
  • Page 74 HYDRAULIC PULLER-TENSIONER PT1250 Table 1 – Rope Charging Table: MI-TN1250-050-00-IT Data: 13.09.2017 Author: AT Page 1 of 9...
  • Page 75 HYDRAULIC PULLER-TENSIONER PT1250 Table 2 – Bull-wheels Lateral View 1. Front Plough; 2. Roller for Reel Elevator Rope Passing; 3. Front Wheel; 4. Hydraulic Rope Clamp; 5. Rear Stabilizers; 6. Bull-wheels; Machine Lifting Point; Anchor machine point; Table: MI-TN1250-050-00-IT Data: 13.09.2017...
  • Page 76 HYDRAULIC PULLER-TENSIONER PT1250 Table 3 – Power Unit Lateral View 1. Diesel Engine; 2. Bull-wheels gearbox; 3. Gasoil Tank; 4. Hydraulic Oil Tank; 5. Control Panel; 6. Rear Stabilizer; 7. Manual Parking Brake; 8. Tires; 9. Sound-absorbing Cover Panel; 10. Anchor machine point;...
  • Page 77 HYDRAULIC PULLER-TENSIONER PT1250 Table 4 – Diesel Engine Area 1. Machine Battery-Removal; 2. 12V Battery; 3. Muffler; 4. Alternator; 5. Air Radiator /Diesel Engine Water; 6. Filling plug coolant; 7. Suction pipe; Air Filter; DOC Exhaust; Gasoil Filter; Oil Filter Pump gear services;...
  • Page 78 HYDRAULIC PULLER-TENSIONER PT1250 Table 5 – Hydraulic System Area 1. Hydraulic Engine – Negative Brake – Main Circuit Gearbox; 2. Hydraulic Oil Filter; 3. Gasoil Filling Plug; 4. Metal Sheet for Diesel Tank Cleaning; 5. Hydraulic Oil Filling Plug; 6. Hydraulic Oil Level;...
  • Page 79 HYDRAULIC PULLER-TENSIONER PT1250 Table 6 – Hydraulic Gearbox 1. Hydraulic Engine; 2. Negative Brake; 3. Reduction Gear; 4. Shift Lever Fine Stringing; 5. Gearbox Oil Level; 6. Gear Oil Filling Plug; 7. Negative Brake Oil Filling Plug; 8. Negative Brake Oil Level;...
  • Page 80 HYDRAULIC PULLER-TENSIONER PT1250 Table 7 – External Reel Elevator Connections 1. Hydraulic Oil to Hydraulic Head Delivery; 2. Drainage; 3. Hydraulic Oil to Hydraulic Head Return; Table: MI-TN1250-050-00-IT Data: 13.09.2017 Author: AT Page 7 of 9...
  • Page 81 HYDRAULIC PULLER-TENSIONER PT1250 Table 8 – Machine Control Panel 1. 7” Control Display; 2. Machine Ignition Key; 3. Power Button Diesel Engine; 4. Emergency Button; 5. External Printer Connection; 6. USB Input; 7. Radio Control Battery Charger; 8. Radio control Receiving;...
  • Page 82 HYDRAULIC PULLER-TENSIONER PT1250 Table 9 – Machine Radio control 1. Operational Stop Button; 9. Radio control Connection Button; 2. Reel Elevator Circuit Pressure; 10. Radio Control Switch; 3. Pull Settings; 11. Reel Elevator Rotation Button; 4. Rope Clamp Control; 12. Socket for Remote Connection Cable;...
  • Page 83 PULLER-TENSIONER MOD. PT1250 ENCLOSED DOCUMENTS - 24035 Curno (Bg) via Trento, 26 - 24060 Endine Gaiano (Bg) via Pertegalli Tel. 0039 / 035 / 611218 Tel. 0039 / 035 / 825024 Fax 0039 / 035 / 616323 Fax 0039 / 035 / 826375 E-mail: info@tesmec.it...
  • Page 84 Ce manuel ne décrit pas les procédures de déroulage, ni on a tache de donner instructions à l'Utilisateur sur les méthodes de déroulage. Le contenu de ce manuel prévoit seulement un texte pour l’utilisation, l’entretien et la liste de pièces de rechange et comme TESMEC conseille d’utiliser la machine même.
  • Page 85 Comparative table of suggested oils and greases REDUCTION UNIT - COUPLERS GREASING TYPE HYDRAULIC CIRCUIT OIL FOR ENVIROMENTAL CONDITION: REDUCTION UNIT OIL FOR ENVIROMENTAL CONDITION: GREASE FOR EACH AMBIENT ARTIC WINTER SUMMER TROPICAL ARTIC WINTER SUMMER TROPICAL VISCOSITY VG 22 VG 32 VG 46 VG 68...
  • Page 87 S01-00141 CUSTOMER : AFS 521 050 DATE SIGNATURE SHEET DRAFTSMAN 27/06/2017 Locatelli ARCHIVES FILES: VERIFIED \\ TESMEC \ UT \ EGPSchemiElettrici \ S01-00141.DWG TOTAL SHEET \\ TESMEC \ PLOT \ TESATURA \ S01 \ APPROVED REVIEW DATE SIGN LOG. PROD.
  • Page 105 For Serial Number: - AFS52108744 - AFS52108745 XT terminals are not availabe and all cables are wired directly.
  • Page 127 ALARM LIST DESCRIPTION ID MACHINE DESCRIPTION ALARM OR WARNING ID520193 Monitor - Card S1 - Can Comunication Fault ID520194 Monitor - Card S2 - Can Comunication Fault ID520195 Monitor - Card S3 - Can Comunication Fault ID520196 Monitor - Card S4 - Can Comunication Fault ID520197 Monitor - Card S5 - Can Comunication Fault ID520198...
  • Page 128 ALARM LIST DESCRIPTION ID520299 BW1 Pull Set Potentiometer Fault ID520300 RW1 Pull Set Potentiometer Fault ID520301 BW1 Boost Pump Pressure - TooLow ID520302 BW1 Boost Pump Oil Filter Obstructed ID520303 BW1 Speed Joystick Initial Position Not Correct ID520304 BW1 Pull Max ID520305 BW1 Stringing Mode - One Output Pin Card Fault ID520306...
  • Page 129 ALARM LIST DESCRIPTION ID520429 BW2 Boost Pump Pressure - TooLow ID520430 BW2 Boost Pump Oil Filter Obstructed ID520431 BW2 Speed Joystick Initial Position Not Correct ID520432 BW2 Pull Max ID520433 BW2 Stringing Mode - One Output Pin Card Fault ID520434 BW2 Stringing Mode - Initial Rpm Value Incorrect ID520435 BW2 Stringing Mode - Pull Valve Set Error...
  • Page 130 ALARM LIST DESCRIPTION ID520490 S1 - Pin 115 ReelWinder - Rise Valve (BW1) ID520491 S1 - Pin 116 Engine Diesel - Start Relay ID520492 S1 - Pin 117 BWRotation - Proportional Pull Valve (BW1) ID520493 S1 - Pin 118 BWRotation - Valve Recovery (BW1) ID520494 S1 - Pin 119 BWRotation - Feedback Proportional Pull Valve (BW1) S1 - Pin 120 BWRotation - Feedback Proportional Release- Recovery...
  • Page 131 ALARM LIST DESCRIPTION ID520575 S2 - Pin 118 - 106 BWRotation - Pump Proportional Valve (BW2) ID520578 S2 - Pin 123 Emergency Realy 02 ID520582 S2 - Pin 129 Fast Speed Rotation - Valve (BW2) ID520583 S2 - Pin 130 ReelWinder - Rotation Valve (BW2) ID520584 S2 - Pin 131 Rope Locker - Lock Valve (BW2) ID520585...

Table of Contents

Save PDF