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Table of Contents
Related Manuals for Tesmec AFS303
Summary of Contents for Tesmec AFS303
- Page 2 The machine is supplied without hydraulic oil and fuel during transport for precautionary measures. Please refer to this manual for all information regarding the characteristics and quantities required. Should you have any doubt, please get in touch with TESMEC. ATTENTION Pour mesures de sécurité, pendant le transport la machine est livrée sans huile hydraulique...
- Page 3 PULLER-TENSIONER Model: AFS303 PULLER-TENSIONER Model: AFS303 Serial number ……………… Manufacturing year ……………… Working order ……………… USE AND MAINTENANCE INSTRUCTIONS...
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Page 4: Table Of Contents
PULLER-TENSIONER Model: AFS303 1. GENERAL INDEX Page GENERAL INDEX GENERAL DATA AND PRESCRIPTIONS MANUFACTURER COMMUNICATIONS WITH THE MANUFACTURER TYPOLOGY AND USING FIELD PERFORMANCES TECHNICAL CHARACTERISTICS ACOUSTIC EMISSION GENERAL INFORMATION FOR THE MACHINE USE GENERAL PRESCRIPTIONS FOR THE OPERATOR CHARGED OF THE MACHINE USE... - Page 5 PULLER-TENSIONER Model: AFS303 4.16 END OF THE OPERATIONS INSTRUCTION FOR USE – CONNECTED MACHINES GENERAL ASPECTS MACHINES SET-UP CONNECTED MACHINES OPERATIONS PULL CONTROL SETTING 5.4.1 PULL LIMITING DEVICE SETTING 5.4.2 PULL PROGRAMMING DEVICE SETTING USING OF ELECTRONIC SPEED SYNCHRONIZER DEVICE (OPTIONAL)
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Page 6: General Data And Prescriptions
The machine is equipped with rapid couplers for connection to all types of reel winders and reel elevators made by Tesmec; the frame is complete with a rigid axle for towing at max. 30 km/h. PERFORMANCES PULLER PERFORMANCES Max. -
Page 7: Technical Characteristics
PULLER-TENSIONER Model: AFS303 TECHNICAL CHARACTERISTICS Bull-wheels diameter: 1500 mm with interchangeable nylon sectors 37,5 kW – 3000 rpm – KOHLER KDW 2204 Diesel engine: Electric system: 12 V Transmission: closed hydraulic circuit with hydraulic oil cooling Safety brake: negative and self-acting type... -
Page 8: General Prescriptions For The Operator Charged Of The Machine Maintenance
PULLER-TENSIONER Model: AFS303 GENERAL PRESCRIPTIONS FOR THE OPERATOR CHARGED OF THE MACHINE MAINTENANCE a. It is absolutely forbidden to carry out any work of maintenance, adjustment or setting on units while stringing (except for the operations indicated in the present manual). -
Page 9: Temperature Limits For Hydraulic Oil
PULLER-TENSIONER Model: AFS303 2.12 TEMPERATURE LIMITS FOR HYDRAULIC OIL When using the machine, always remember to respect the following temperature limits that can be reached with hydraulic oil as function of the working condition. TEMPERATURE LIMITS FOR HYDRAULIC OIL (°C) -
Page 10: Responsibility
PULLER-TENSIONER Model: AFS303 2.14 RESPONSIBILITY The use of the machine for scopes different from those foreseen on paragraph 2.3 (Typology and using field), even if not well described in this manual, has to be considered extremely dangerous and then forbidden. -
Page 11: Transport And Positioning Instructions
PULLER-TENSIONER Model: AFS303 3. TRANSPORT AND POSITIONING INSTRUCTIONS MACHINE LIFTING For the machine lifting use only devices as overhead travelling cranes or lift trucks, with a capacity equal to the mass to be lifted. The instruments used for the machine lifting (ropes, cables, hooks, etc.) have to be exactly dimensioned as compared to the mass to be lifted and have to be connected to the proper elements foreseen on the machine (table 1, pos. -
Page 12: Assembling Operations
PULLER-TENSIONER Model: AFS303 ASSEMBLING OPERATIONS Mount the tyres in the suitable holes. TRANSPORT ON TRAILER Machine is not suitable for road towing. Possible displacements on trailer in the working site must be carried out by a connection to the towing unit by means of the towing eye on the drawbar (table 1, pos. - Page 13 PULLER-TENSIONER Model: AFS303 Machine anchoring sequence is the following: a. machine must be aligned as much as possible with the pull direction. b. position the rear stabiliser (table 1, pos. 10) and then load properly the plough (table 1, pos. 5) operating on the lever (table 3, pos.
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Page 14: Instruction For Use
PULLER-TENSIONER Model: AFS303 4. INSTRUCTION FOR USE PRESCRIPTIONS FOR THE OPERATOR PROHIBITION: it is forbidden to walk or stop in front or backward the machine and/or under the towing rope due to a constant residual risk of crushing in case of a possible giving in of the rope or of the anchoring. -
Page 15: Machine Set-Up
PULLER-TENSIONER Model: AFS303 MACHINE SET-UP Before the use, the machine must be set in stand-alone using mode, operating on the control panel (table 3). a. insert and turn the ignition key (table 1, pos. 14) in "1" position b. wait up to the multifunction display switch on c. -
Page 16: Electronic Multifunction Davice
PULLER-TENSIONER Model: AFS303 ELECTRONIC MULTIFUNCTION DAVICE PAGES The electronic multifunction display shows 4 working pages: 1. METER COUNTER & SPEED PAGE This page shows the speed and the meter counter for each independent circuit speed of capstan nr.1 meter counter of capstan nr.1... -
Page 17: Starting Of The Machine
PULLER-TENSIONER Model: AFS303 4. HOUR COUNTER PAGE This page shows the working hour of the diesel engine in the center and 4 percentage check icons on the edges: diesel engine water cooling temperature hydraulic oil temperature diesel engine fuel level Switch from one page to the other one by using the up () or down () key. -
Page 18: Pull Programming Device Setting
PULLER-TENSIONER Model: AFS303 4.7.2 PULL PROGRAMMING DEVICE SETTING ATTENTION: THE OPERATIONS TO SET THE PULL MUST BE CARRIED OUT WITH STARTED DIESEL ENGINE BUT WHEN THE MACHINE IS TURNED OFF. Start the diesel engine and set the engine at about 1600 rpm. -
Page 19: Connection Machine-Hydraulic Head Of The Reel Elevator Or Reel Winder
PULLER-TENSIONER Model: AFS303 CONNECTION MACHINE-HYDRAULIC HEAD OF THE REEL ELEVATOR OR REEL WINDER Each hydraulic head (or each reel-winder) has a connecting kit consisting of two pipes. Each of these pipes has to be connected at the proper rapid connection taking care to connect them properly (otherwise the installation will not work). -
Page 20: Releasing The Rope
This is the maximum acceptable value for the hydraulic components in case the oils suggested by Tesmec are used. If other kinds of oils are used, the maximum acceptable working temperature depends on their characteristics in relation also to the viscosity limits imposed by the hydraulic pumps and motors. -
Page 21: Preheating Kit (Optional)
PULLER-TENSIONER Model: AFS303 4.12 PREHEATING KIT (OPTIONAL) The machine is equipped with a preheating kit to be used when room temperatures are included between -10°C and -20°C. This kit is composed by a gas-oil burner and by an heating circuit that uses the cooling liquid of the diesel engine: the consumption heated by the preheating kit are the diesel engine block, the hydraulic oil tank, the diesel engine gas-oil tank and the delivery of the gas-oil to the diesel engine. -
Page 22: Switching The Heater On (Optional)
PULLER-TENSIONER Model: AFS303 buttons. If the buttons are not pressed within 5 seconds, the time displayed will be stored. If the buttons are pressed for more than 2 seconds, the fast time-setting mode is activated. If the ignition is switched off while the heater is operating in the continuous mode, the remaining operating time of 15 minutes is displayed and the heater continues to operated for this period of time. -
Page 23: End Of The Operations
PULLER-TENSIONER Model: AFS303 The wakeup time is not bound to a specific day of the week. Repeatedly press the button until the bell symbol appears on the display. Set the desired wakeup time using the buttons. The alarm clock turns off after 5 minutes or when one of the buttons is pressed. -
Page 24: Instruction For Use - Connected Machines
Is possible to connect a maximum 12 machines between them, with the possibility to work with 12 independent ropes configurations. Tesmec suggest to use this configuration device on machine working at the puller station, to allow to recover multiple ropes or conductors with the same speed. -
Page 25: Machines Set-Up
PULLER-TENSIONER Model: AFS303 Prior to operate the set-up of the machines, check that: The machines are connected through the special connecting cable The ground devices are installed and connected The gear-box configuration is HIGH-PULL in each machine (optional) -
Page 26: Connected Machines Operations
PULLER-TENSIONER Model: AFS303 NOTE: the ID of the machines must be set from 1 to the total number of connected machines starting from left to right (looking at the machines from the back – reel-winder position) e. set each machine in connection configuration, except the final one, by turning rightwards the selector (table 3, pos. -
Page 27: Using Of Electronic Speed Synchronizer Device (Optional)
PULLER-TENSIONER Model: AFS303 USING OF ELECTRONIC SPEED SYNCHRONIZER DEVICE (OPTIONAL) The machine could be provided with an electronic speed synchronizer device as a optional package; to activate operate on the selector (table 3, pos. 9) (rightwards) on the master machine. -
Page 28: Emergency Stop
PULLER-TENSIONER Model: AFS303 5.7.3 EMERGENCY STOP Pressing the emergency stop in one of the connected machines generate the stop of the engine of the single machine where the stop has been activated and the stop of the movement of all the remaining connected machines, where the diesel engine remain switched on. -
Page 29: Safety Conditions
PULLER-TENSIONER Model: AFS303 6. SAFETY CONDITIONS SAFETY DEVICES Machine has been equipped with the following safety devices: 1. load-limiting device with automatically stop of the endothermic engine once the max. pre-set load value has been exceeded 2. mechanical negative safety brake for movement stop in case of lack of hydraulic pressure 3. -
Page 30: Residual Risks
PULLER-TENSIONER Model: AFS303 RESIDUAL RISKS In the machine there are still the following residual risks: 1. Sudden break of the rope-conductor. The break of the rope causes sudden movements of the machine and of the rope or conductor connected to the machine. -
Page 31: Maintenance
PULLER-TENSIONER Model: AFS303 7. MAINTENANCE GENERAL PRESCRIPTIONS ATTENTION: possible repairs not carried out by the manufacturer and not allowed by a written authorisation relieve the manufacturer for any responsibility in case of accidents to persons or damages to things and/or to the machine, causing also the loss of warranty. -
Page 32: Hydraulic Circuit Maintenance
PULLER-TENSIONER Model: AFS303 HYDRAULIC CIRCUIT MAINTENANCE a. Change the hydraulic oil after 500 working hours and, then, every 1500 hours (or in any case every year). b. To discharge the exhaust hydraulic oil, use the suitable tap (table 1, pos. 13) on the bottom of the tank. -
Page 33: Radiator's Maintenance
PULLER-TENSIONER Model: AFS303 RADIATOR’S MAINTENANCE At least once a year, or more in case of use in dusty places, is foreseen a blowhole with compressed air of the radiant mass of the radiators. ATTENTION: in order to make this operation the one in charge of maintenance, besides wearing all the protection devices already shown in this manual, must also wear a device for protecting respiratory organs. -
Page 34: How To Disable The Machine
PULLER-TENSIONER Model: AFS303 8. HOW TO DISABLE THE MACHINE TRANSPORT Before transporting the machine, empty any liquid that can be set on fire contained in the machine (oils and fuels). Transport must be effectuated as per the specifications described in chapter 3 (Transport and positioning instructions). -
Page 35: Enclosed Documents
PULLER-TENSIONER Model: AFS303 9. ENCLOSED DOCUMENTS TABLES TABLE 1.3 Control panel General assembly – Lateral view TABLE 2.1 General assembly – Upper view TABLE 3.1 TABLE 5.1 Hydraulic heads connection TABLE 6.1 Compressor connection (optional) Comparative table of suggested oils and greases... - Page 36 ...
- Page 37 PULLER-TENSIONER MOD. AFS303 TABLES - 24050 Grassobbio (Bg) via Zanica, 17/O - 24060 Endine Gaiano (Bg) via Pertegalli Tel. 0039 / 035 / 4232911 Tel. 0039 / 035 / 825024 Telefax 0039 / 035 / 4522445 Telefax 0039 / 035 / 826375 E-mail: info@tesmec.it...
- Page 38 PULLER-TENSIONER Model: AFS303 TABLE 1.3 1) Manometer with graduated ring nut. 2) Emergency stop push button. 3) Connected machines selector (optional) 4) Bull-wheels control lever. 5) Pull value setting device. 6) Pull value setting knob. 7) Manometer for overfeeding pressure.
- Page 40 PULLER-TENSIONER Model: AFS303 TABLE 2.1 1) Towing eye. 2) Lifting ear. 3) Encoder. 4) Fuel filling cap. 5) Front plough. 6) Hydraulic oil level indicator. 7) Hydraulic oil filling cap (IP HYDRUS OIL 46, qty 140 liters). 8) Hand-wheel for parking brake.
- Page 42 PULLER-TENSIONER Model: AFS303 TABLE 3.1 1) Crown-pinion lubricator. 2) Anchoring ears. 3) Anchoring ears. 4) Hydraulic oil filter. 5) Hydraulic oil filter. 6) Oil filling cap for diesel engine. 7) Liquid filling cap for diesel engine radiator. 8) Lever for reduction gear speed change.
- Page 44 PULLER-TENSIONER Model: AFS303 TABLE 5.1 1) Rapid coupler for high pressure. 2) Valve for reel rotation stop. 3) Rapid coupler for draining (eventual). 4) Rapid coupler for low pressure.
- Page 46 PULLER-TENSIONER Model: AFS303 TABLE 6.1 (OPTIONAL) 1) Pressure adjusting valve. 2) Manometer. 3) Valve block. 4) Opening/closing lever for compressor feeding (pos. A: compressor connection, pos. B: compressor release). 5) Rapid coupler for high pressure. 6) Rapid coupler for low pressure.
- Page 48 Comparative table of suggested oils and greases REDUCTION UNIT - COUPLERS GREASING TYPE HYDRAULIC CIRCUIT OIL FOR ENVIROMENTAL CONDITION: REDUCTION UNIT OIL FOR ENVIROMENTAL CONDITION: GREASE FOR EACH AMBIENT ARTIC WINTER SUMMER TROPICAL ARTIC WINTER SUMMER TROPICAL VISCOSITY VG 22 VG 32 VG 46 VG 68...
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Page 49: Tel. 0039 / 035 / 4232911 Tel. 0039 / 035 / 825024
PULLER-TENSIONER MOD. AFS303 ENCLOSED DOCUMENTS - 24050 Grassobbio (Bg) via Zanica, 17/O - 24060 Endine Gaiano (Bg) via Pertegalli Tel. 0039 / 035 / 4232911 Tel. 0039 / 035 / 825024 Telefax 0039 / 035 / 4522445 Telefax 0039 / 035 / 826375 E-mail: info@tesmec.it... - Page 50 Ce manuel ne décrit pas les procédures de déroulage, ni on a tache de donner instructions à l'Utilisateur sur les méthodes de déroulage. Le contenu de ce manuel prévoit seulement un texte pour l’utilisation, l’entretien et la liste de pièces de rechange et comme TESMEC conseille d’utiliser la machine même.
- Page 51 DATE REVISION RECORD Sezione "B-B" ( 1 : 5 ) V00-9800-024 ADESIVO T. 60 MESSA A TERRA GENERALE [] STICKER 0 kg V00-9800-007 ADESIVO D. 50 PUNTO DI STROPPAGGIO [] STICKER 0 kg V00-9800-006 ADESIVO D. 50 PUNTO DI SOLLEVAMENTO MACCHINA [] STICKER 0 kg D99-90149 TARGA OLIO CIRCUITO IDRAULICO / RIDUTTORE 1.5 x 70 x 120 [] PLATE...
- Page 52 DATE REVISION RECORD Eseguire fori ø7 a montaggio per posizionamento leva Sezione "A-A" V00-9040-027 OTTURATORE PISTONCINO A MOLLA - ELESA : GN 617-6-A-NI [] SHUTTER 0 kg V00-8510-036 FINECORSA A PULSANTE CON ROTELLA - 1 N.A + 1 N.C - 5A-250 VAC [] LIMIT SWITCH 0.1 kg V00-6050-024 MOTORE IDRAULICO 50CC - LINDE HMF 50 - 02 [] MOTOR...
- Page 53 DATE REVISION RECORD CODE H88-1008-002 Sezione "B-B" CODE D98-00076 ( 1 : 5 ) V00-9800-021 ADESIVO D. 50 DIVIETO DI PASSAGGIO [] STICKER 0 kg V00-9800-011 ADESIVO T. 60 ORGANI IN MOTO [] STICKER 0 kg V00-9800-008 ADESIVO T. 60 ATTENZIONE SCHIACCIAMENTO [] STICKER 0 kg V00-5303-007 INGRASSATORE UNI 7663 - A - DIRITTO G 1/4"...
- Page 54 DATE REVISION RECORD Sezione "A-A" ( 1 : 5 ) CODE V00-2232-014 Sezione "B-B" ( 1 : 5 ) CODE V00-2232-014 CODE V00-2232-015 V00-8401-038 INTERRUTTORE STACCABATTERIA - 12-24 V - 250 A - IP 65 - COBO : 13.007.000.01 [] SWITCH 0.3 kg V00-7150-024 TUBO GASOLIO D.
- Page 55 VITE - M 4 x 16 - ISO 4017 - 8.8 - Z [] BOLT 0 kg F14-0001-003 PASSAPARETE DIRITTO 1/4" GAS - 1/4" GAS [] BULKHEAD CLASS 0 kg E10-9800-108 TARGA ADESIVA CANTAMESSA TESMEC L500 [] PLATE 0 kg D00-00469 SUPPORTO CRUSCOTTO 118 x 123 x 360 [] SUPPORT 2.7 kg D00-00468...
- Page 56 DATE REVISION RECORD H81-1008-002 ROSETTA - ISO 7089 - TE - 8 - 100 HV - Z [] WASHER 0 kg H77-1008-011 DADO - UNI 7473 - M 8 - GR. 8 - Z - AUTOB. [] LOCKNUT 0 kg H58-1008-030 VITE - M 8 x 30 - ISO 10642 - 10.9 - Z - TSEI [] BOLT 0 kg...
- Page 57 AFS 303 300 PRESETTINGS : EQUIPMENT : 25/03/2011 Facoetti Ing. Oscar...
- Page 58 0 1 2...
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