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SealerSales Impresse FRM-1010 Instruction Manual

Continuous band sealer
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FRM-1010 Continuous Band Sealer Instruction Manual
Distributed By:
Version 2.9
Last Updated: 9/11/19

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Summary of Contents for SealerSales Impresse FRM-1010

  • Page 1 FRM-1010 Continuous Band Sealer Instruction Manual Distributed By: Version 2.9 Last Updated: 9/11/19...
  • Page 2 For permission requests, write to the publisher, addressed “Attention: Permissions Coordinator,” at the address below. Sealer Sales, Inc. 8820 Baird Avenue Northridge, Ca 91324 www.sealersales.com Printed in the United States of America...
  • Page 3 General Information Thank you for purchasing our FRM-1010 Impressé continuous band sealer. This owner’s manual contains information relating to your band sealer machine. The manual will provide you with basic information concerning both operation and maintenance of your new machine. Please read it carefully as failure to do so may result in bodily injury and/or damage to the equipment.

  • Page 4: Table Of Contents

    Table of Contents Safety Instructions ................... 1 Introduction ...................... 3 Operation ......................9 Maintenance ....................19 Parts Diagram ....................24 Troubleshooting ..................... 39 Spare Parts List ....................42 Quality Control Testing ................. 43...

  • Page 5: Safety Instructions

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Safety Instructions WARNING! Below are general safety precautions and warnings that should be understood prior to setting up or operating your equipment. Read and fully understand all instructions and warnings prior to using this unit.
  • Page 6 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L  While machine is operating do not touch the heating and/or cooling blocks. Blocks will be extremely hot and may burn your hands.

  • Page 7: Introduction

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Introduction FRM-1010 is equipped with an electronic temperature controller and variable speed conveyor to seal all types of thermoplastic materials (PP, PE, stand up pouches, gusseted bags, moisture barrier bags, etc.).
  • Page 8 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L  Motorized rubber conveyor with speed control  Capable of speeds up to 472 inches/minute How Does the FRM-1010 Work? Basic FRM-1010 is comprised of a stainless steel frame, speed adjusting mechanism,...
  • Page 9 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L FRM-1010 Diagram Figure 1. Horizontal Band Sealer - FRM-1010 (1) Guide, (2) Driven Wheel Seat (Adjusting Block), (3) Driven Wheel, (4) Control Panel, (5) Heating Block, (6) Pinch Roller (7) Heating/Cooling Block Seats, (8) Cooling Block, (9) Block Control Knob, (10) Driving Wheel (11) Embossing Wheel, (12) Silicone Wheel for Embossing (13) Photoelectric Sensor, (14) Printing Wheel, (15) Ink Roller, (16) Ink Roller Heating Block, (17) Guide Wheel (Small), (18) Conveyor Table, (19) Silicone Wheel...
  • Page 10 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 3. Horizontal Band Sealer with Stand. Optional stand available for FRM-1010. Please ask your distributor.
  • Page 11 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Getting to Know your Band Sealer...
  • Page 12 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Electrical Circuit Diagram Figure 4. Electrical Circuit Diagram. QF - Switch/On/Off K1 - Switch/Start K2 - Switch/Fan K3 - Switch/Heat Seal K4 - Switch/Air Suction (N/A) K5 - Switch/Printer...

  • Page 13: Operation

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Operation Operation Set-up 1. Our machines are equipped with a three-prong grounded plug. Make sure the plug is well- connected in the socket to ensure safe operation.
  • Page 14 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 7. (1) Adjusting Knob, (2) Foot Rest, (3) Gimbal Assembly, (4) Conveyor Belt. 6. Adjust the guide to adjust seal width and position of seal line on your material. To adjust the position of the seal line, move the guide forwards or backwards.
  • Page 15 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Operation Figure 9. Control Panel of FRM-1010 1. Switch the circuit breaker to the "On" position. 2.
  • Page 16 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L a. To set the temperature, press the SET button. b. Press the <AT (auto tuning) button to move from the ones, tens, and hundreds place. Adjust the value using the up and down arrows.
  • Page 17 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Sealing Optimization 1. Sealing performance can be adjusted with the sealing temperature and sealing speed. The higher the speed the less exposure the material to heating blocks and therefore a higher temperature will be required to seal the material.
  • Page 18 40 characters per line is available to be purchased separately. In addition, we also carry 10.5PT font size which allows for three-line printing can also be purchased separately. Ask your distributor for more details. Check our YouTube channel (https://www.youtube.com/user/sealersales) for a video demo. Figure 12. Standard font size - 18PT Figure 13.
  • Page 19 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L 2. Installing Types/Characters on Print Wheel. Place selected characters in the grooves of the printing wheel. Be sure to insert the characters from right to left to ensure actual imprint prints correctly on your packaging material.
  • Page 20 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L 4. Install Ink Roller into the Ink Roller Holder. Remove the metal ring found on the ink roller holder using an allen wrench.
  • Page 21 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 24. (1) Ink Roller, (2) Ink Roller Heating Block, (3) Swing Pole, (4) Adjusting Strut, (5) Ink Wheel Adjusting Device 7.
  • Page 22 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L its lowest setting (or counterclockwise). If you want to print on the left side of the bag, turn the coding seat to a higher setting (or clockwise).

  • Page 23: Maintenance

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Maintenance The following maintenance procedures should be followed to ensure the longevity of your FRM-1010 band sealer.
  • Page 24 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 26. Figure 27. b. To install the lower sealing belts, first remove the guide (Part#FRM-1010-34). Push the adjustment blocks and slide the sealing belts in place.
  • Page 25 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Turbocase Maintenance 1. Remove dust and clean motor at regular intervals. Avoid contact with alcohol, gasoline and benzene chemicals.
  • Page 26 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Printing Maintenance FRM-1010 band sealers are equipped with an ink temperature potentiometer which is attached to a PC Board.
  • Page 27 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L...

  • Page 28: Parts Diagram

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Parts Diagram To order spare parts, please use diagram and part #s below: Figure 36 – Spare Parts Diagram Overview Figure 38 –...
  • Page 29 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 36. Spare Parts Diagram Overview...
  • Page 30 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 37. Spare Parts Diagram Overview Part # Comments Item Quantity Description FRM-1010-44 feed opening plus screw washer plus screw...
  • Page 31 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Part # Comments Item Quantity Description BS-57A silicone wheel silicone wheel shaft silicone wheel BS-57 cover of silicone wheel plus screw FRM-1010-6...
  • Page 32 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L...
  • Page 33 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 38. Heating / Cooling Blocks...
  • Page 34 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 39. Heating / Cooling Blocks Part # Comments Item Quantity Description Includes #6, #7 FRM-1010-21 pinch roller Includes #6, #7...
  • Page 35 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 40. Dry Ink Coding...
  • Page 36 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 41. Dry Ink Coding Part # Comments Item Quantity Description Includes #1, 3 BS-58 jam nut IT-IR-15-Color ink roller (15mm)
  • Page 37 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 42. Conveyor Table...
  • Page 38 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 43. Conveyor Table Part # Comments Item Quantity Description FRM-1010-1 conveyor belt FRM-1010-15 stock supporting plate plus screw FRM-1010-20 conveyor table...
  • Page 39 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 44. Motor / Turbocase Item Part # Description Quantity Comments CBS-880-29 110V DC motor FRM-1010-20_Gen2.0 110V DC motor Not shown.
  • Page 40 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L...
  • Page 41 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 45. Sealer Body...
  • Page 42 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Figure 46. Sealer Body Item Part # Description Quantity Comments Includes #1, #2 FRM-1010-88-1 handle support Includes #1, #2 FRM-1010-88-1 handle clamp...

  • Page 43: Troubleshooting

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Troubleshooting Problem Possible Causes Solution Driving wheel shaft is not parallel to Adjust two adjusting screws on the adjusting block Sealing belt is off tracking.
  • Page 44 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Problem Possible Causes Solution 1. Sensor is blocked 1. Make sure sensor is not blocked Printing wheel does not rotate 2.
  • Page 45 F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Problem Possible Causes Solution Machine does not run 1. Board for speed regulation is 1. Replace the speed board (BS-52A) abnormal 2.

  • Page 46: Spare Parts List

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Spare Parts List Included with your band sealer are the following parts. Please note that spare parts included with your band sealer are subject to change without notice.

  • Page 47: Quality Control Testing

    F R M - 1 0 1 0 I N S T R U C T I O N M A N U A L Quality Control Testing Our band sealers are manufactured in a facility which is certified in accordance with ISO 9001:2008. In addition, we quality test all of our band sealers in our facility following a rigorous and exacting standards to ensure that the product you purchased is a high quality reliable machine.