Dual Inventive ZKL 3000 RC Manual
Line blockage system
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Also See for ZKL 3000 RC:
- User manual (23 pages) ,
- Manual (22 pages) ,
- Manual for switching (16 pages)
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Summary of Contents for Dual Inventive ZKL 3000 RC
- Page 1 Manual for installing ZKL 3000 Remote Control (RC) Line Blockage System ZKL 3000 RC November 2016...
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Page 2: Table Of Contents
Preparations b. The override key switch c. Function test for installation 7. Installing the ZKL 3000 RC a. Installing the ZKL 3000 RC in the track b. Functional test in the track c. LED Indications d. Replacing external battery e. -
Page 3: Introduction
‘OCCUPIED’, thus placing the protecting signals danger. This section is immediately closed to rail traffic, enabling rail workers to perform work on the infrastructure safely. The ZKL 3000 RC can be operated using either the Remote Switch (RS) 3000 or through the web interface MTinfo 3000 . -
Page 4: Conditions & Safety Instructions
• Never perform any repairs to a ZKL 3000 RC. Please contact Dual Inventive for maintenance and repairs • Override keys must only be handed out to those who hold the ZKL 3000 RC competency • Please take good care of the ZKL 3000 RC override keys by organising proper key management... -
Page 5: Components
> 4. COMPONENTS A complete ZKL 3000 RC set consists of the following: • Case including ZKL 3000 RC and ancillaries • Batteries for ZKL 3000 RC with chargers a. ZKL 3000 RC and Ancillaries A ZKL 3000 RC set contains:... -
Page 6: The Zkl 3000 Rc Unit
> 4. CONTINUATION COMPONENTS b. The ZKL 3000 RC Unit 1. A hinged frame 2. SWITCH 3000 3. Electronics casing (LEDs, GPS and black box recorder) 4. Battery compartment 5. Contact points 6. Locking mechanism c. Batteries and Chargers 1. -
Page 7: Charging The Batteries
> 5. CHARGING THE BATTERIES The ZKL 3000 RC uses two types of batteries and chargers, which are displayed below a. Instructions prior to use • The chargers only have an IP20 protection level, so always charge the batteries in a dry, indoor environment •... -
Page 8: Testing The Zkl 3000 Rc
• Close the battery cover and lock it with the compartment key • Wait at least 10 seconds after installing the batteries to allow the ZKL 3000 RC to switch on • Using the override key switch, switch the ZKL 3000 RC on b. -
Page 9: Function Test For Installation
Check this status for at least five seconds • If all is OK and the green LED continues to flash, switch the ZKL 3000 RC ‘OFF’ using the override key. The LED should stop flashing. Again, check this for at least five seconds •... -
Page 10: Installing The Zkl 3000 Rc
After you have successfully tested the ZKL 3000 RC in a safe location, you can install the ZKL 3000 RC in the track as follows: • Ensure that the distance between the bottom of the ZKL 3000 RC and any ballast is at least 3cm • Set the override key switch of the ZKL 3000 RC to ‘ON’... -
Page 11: Functional Test In The Track
• Apply the bypass clamps to the foot of the rails. The bypass clamps are linked to each contact point of the ZKL 3000 RC. You connect these clamps to the rail by tapping them with a hammer until they are fully placed on the base. This ensures below result. - Page 12 This will ensure the ZKL 3000 RC is ready for use remotely NOTE: It is possible to use the ZKL 3000 RC as a regular ZKL 3000 by leaving it in the ON position. Do not use ZKL 3000 RC if you are not sure that the system is functioning properly.
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Page 13: Led Indications
- ZKL 3000 RC has not been switched on - ZKL 3000 RC does not have any power - ZKL 3000 RC is defective. Remove the ZKL 3000 RC from the track, label, quarantine and send it to Dual Inventive for repairs - ZKL 3000 RC does not have a good connection with the rails Use MTinfo 3000 (https://mtinfo.dualinventive.com), the Dual Inventive app or an RS 3000... -
Page 14: Removing The Zkl 3000 Rc From The Track
• Using your fingers, squeeze open the locking mechanism • In a controlled manner, pull the ZKL 3000 RC up • Lift the ZKL 3000 RC out of the track and fold until it locks Put your other hand on the... -
Page 15: Troubleshooting
Always be sure of a proper short circuit (in an empty section). ZKL 3000 RC has been switched off, but a Short circuit still present Execute functional test: Installation manual short circuit is still being measured in this after ZKL 3000 RC has ZKL 3000 RC, chapter “Functional test in the... - Page 16 Switch via RS 3000: Manual using RS 3000, chapter “Switching” ZKL 3000 RC battery 2 is External battery of ZKL 3000 RC is almost Check batteries: Installation manual ZKL 3000 almost empty empty. Replace battery as soon as possible.
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Page 17: Transport & Storage
• Use the transport case to store the ZKL 3000 RC and store it in a dry, well ventilated area. This also applies to the RS 3000 • Do not store a wet ZKL 3000 RC in a closed case for a long period of time. This will cause mould 10. MAINTENANCE & SERVICE a. -
Page 18: Service
10. CONTINUATION MAINTENANCE & SERVICE b. Service Once every two years, the ZKL 3000 RC needs to be recalibrated by Dual Inventive. At the same time they will undertake any remedial maintenance that is required. The “next certification date” stickers indicate when this is due. For more information, please contact us quoting the ID number. - Page 19 Phone +44 (0) 7957880220 Fax +31 (0) 13 533 9970 E-mail info@dualinventive.com Internet www.dualinventive.eu Copyright. Copying or other forms of reproduction of this document, fully or parts of it, is only allowed with prior permission of Dual Inventive. ZKL 3000 RC...
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