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Dual Inventive ZKL 3000 RC Manual
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Dual Inventive ZKL 3000 RC Manual

Remote control (rc) line blockage system
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Manual for installing
ZKL 3000 Remote Control (RC) Line Blockage System
ZKL 3000 RC
May 2023

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Summary of Contents for Dual Inventive ZKL 3000 RC

  • Page 1 Manual for installing ZKL 3000 Remote Control (RC) Line Blockage System ZKL 3000 RC May 2023...
  • Page 2 Installing the ZKL 3000 RC in the track b. Functional test in the track c. LED Indications d. Replacing external battery e. Removing the ZKL 3000 RC from the track 14 8. Alerts a. Status screen alerts b. Error and alerts c.
  • Page 3 The ZKL 3000 RC can be operated using either the MTInfo 3000 app or through the web interface MTinfo 3000. This manual describes how to operate the ZKL 3000 RC using the MTinfo 3000 version 5 webplatform and MTinfo 3000 app.
  • Page 4 • Never perform any repairs to a ZKL 3000 RC. Please contact Dual Inventive for maintenance and repairs • Override keys must only be handed out to those who hold the ZKL 3000 RC competency • Please take good care of the ZKL 3000 RC override keys by organising proper key management to ensure they are not lost, stolen or damaged •...
  • Page 5 > 4. COMPONENTS A complete ZKL 3000 RC set consists of the following: • Case including ZKL 3000 RC and ancillaries • Batteries for ZKL 3000 RC with chargers a. ZKL 3000 RC and Ancillaries A ZKL 3000 RC set contains:...
  • Page 6 > 4. CONTINUATION COMPONENTS b. The ZKL 3000 RC Unit 1. A hinged frame 2. SWITCH 3000 3. Electronics casing (LEDs, GPS and black box recorder) 4. Battery compartment 5. Contact points 6. Locking mechanism c. Batteries and Chargers 1.
  • Page 7 > 5. CHARGING THE BATTERIES The ZKL 3000 RC uses two types of batteries and chargers, which are displayed below a. Instructions prior to use • The chargers only have an IP20 protection level, so always charge the batteries in a dry, indoor environment •...
  • Page 8 • Close the battery cover and lock it with the compartment key • Wait at least 10 seconds after installing the batteries to allow the ZKL 3000 RC to switch on • Using the override key switch, switch the ZKL 3000 RC on b.
  • Page 9 Check this status for at least five seconds • If all is OK and the green LED continues to flash, switch the ZKL 3000 RC ‘OFF’ using the override key. The LED should stop flashing. Again, check this for at least five seconds •...
  • Page 10 No padlocks or chains have been supplied for this purpose • Pass the cable under the rail (on the side of the battery cover where possible) to the ZKL 3000 RC • Open the battery cover and connect the plug of the external battery with the ZKL 3000 RC using the connection cable to battery slot 2.
  • Page 11 • Apply the bypass clamps to the foot of the rails. The bypass clamps are linked to each contact point of the ZKL 3000 RC. You connect these clamps to the rail by tapping them with a hammer until they are fully placed on the base. This ensures below result.
  • Page 12 MTinfo 3000 and the MTinfo 3000 app. It is possible to use the ZKL 3000 RC as a regular ZKL 3000 by leaving it in the ON position. Do not use the ZKL 3000 RC if you are not sure that the system is functioning properly.
  • Page 13 - ZKL 3000 RC has not been switched on - ZKL 3000 RC does not have any power - ZKL 3000 RC is defective. Remove the ZKL 3000 RC from the track, label, quarantine and send it to Dual Inventive for repairs - ZKL 3000 RC does not have a good connection with the rails Use MTinfo 3000 (https://mtinfo3000.com), or the MTinfo 3000 app...
  • Page 14 • Using your fingers, squeeze open the locking mechanism • In a controlled manner, pull the ZKL 3000 RC up • Lift the ZKL 3000 RC out of the track and fold until it locks Put your other hand on the...
  • Page 15 > 8. ALERTS a. Status screen alerts When you click the ‘plus’ symbol next to a ZKL 3000 RC on the realtime screen, you will see an expanded status view for the ZKL 3000 RC. Status Explanation Device status: Online The ZKL 3000 RC is connected to MTinfo 3000.
  • Page 16 (SMS). Users’ mobile phone number is entered as alarm number within the user profile to enable this. The notification service starts as soon as the ZKL 3000 RC has been assigned to a project and the project is released. It is the responsibility of the recipient to act upon these alerts.
  • Page 17 8. CONTINUATION ALERTS Alert Explanation Action ZKL 3000 RC “Serial The main battery of the ZKL 3000 RC with ID Number“ * “Serial Number” is critical and the backup The backup battery has Replace the Main battery with a full main battery is ok (either full or half full).
  • Page 18 Explanation Action ZKL 3000 RC “Serial Number“ * The backup The backup battery of the ZKL 3000 RC with Install a full main battery as soon as possible. battery is CRITICAL, the ID “Serial Number” is critical and the main...
  • Page 19 For the offline and the detection critical events a reminder system is introduced. The reminders are helping the user to remind that there is an unresolved issue with a specific ZKL 3000 RC. Battery notifications already have an implicit reminder system as the user is notified when the main or backup battery reaches critical and depleted levels.
  • Page 20 • Use the transport case to store the ZKL 3000 RC and store it in a dry, well ventilated area. • Do not store a wet ZKL 3000 RC in a closed case for a long period of time. This will cause mould 10.
  • Page 21 10. CONTINUATION MAINTENANCE & SERVICE b. Service Once every four years, the ZKL 3000 RC needs to be recalibrated by Dual Inventive. At the same time they will undertake any remedial maintenance that is required. The “next certification date” stickers indicate when this is due. For more information, please contact us quoting the ID number.
  • Page 22 Phone +44 (0) 1302 2381 40 Fax +31 (0) 13 533 9970 E-mail info@dualinventive.com Internet www.dualinventive.com Copyright. Copying or other forms of reproduction of this document, fully or parts of it, is only allowed with prior permission of Dual Inventive.