Powerline PL2650 Installation, Operating And Maintenance Instructions
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Powerline PL2650 Installation, Operating And Maintenance Instructions

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PowerLine
Installation, Operating and Maintenance Instructions
PowerLine
TM
Specifications
Functional
Cut Length x Width (behind blade):
21" EC . . . . . . . . . . . . . . . . . . . . . .21" x 21"
26" EC . . . . . . . . . . . . . . . . . . . . . .26" x 26"
Cut Height:
2 7/8" Maximum
Physical
Weight:
21" EC . . . . . . . . . . . . . . . . . . . . . . .720 lbs.
26" EC . . . . . . . . . . . . . . . . . . . . . . .800 lbs.
Shipping Weight:
21" EC . . . . . . . . . . . . . . . . . . . . . . .743 lbs.
26" EC . . . . . . . . . . . . . . . . . . . . . . .823 lbs.
Color:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gray
Dimensions:
21" EC 33 3/4"W x 50 3/4"H x 42 3/4"D
26" EC 38 3/4"W x 50 3/4"H x 47 3/4"D
Electrical
AC Voltage: . . . . . . . . . . . . . . . . . . . . .230-240VAC
Load Current: . . . . . . . . . . . . . . . . . . . . .16 Amperes
Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . .30 cuts/hr.
Optional
Side Tables
WARNING! This machine contains a powered cutting knife which can cause serious or even fatal injury.
Never connect power to the machine until you are ready to set up and operate the electric cutter. The
AC outlet must be nearby and not blocked. To prevent injury, never place hands or arms under the cut-
ting blade, do not operate the machine with any covers removed or safety features disabled, and cut
only paper materials. The front blade guard must be in the lowered position before the clamp or blade
will operate. Before attempting any maintenance procedure, be sure power is disconnected and locked
out.
Attention: For equipment that plugs in, the socket/outlet shall be installed near the equipment and shall
be readily accessible.

1.0 Introduction

Thank you for selecting the PowerLine
cy, flexibility, and ease of operation. Each component has been engineered to perform reliably and is 100% factory tested
to ensure years of quality service.
We recommend that you familiarize yourself with the cutter by carefully reading this manual. Reading and thoroughly
understanding this manual will help you avoid the most common operational problems and help eliminate operational
errors.
™
Electric Cutter
Models PL2650 and PL2150
Electric Cutter. PowerLines are designed to provide a high level of safety, accura-
TM
PowerLine

Table of Contents

1.0
Introduction . . . . . . . . . . . . . . . . . . . . . .Page 1
2.0
Nomenclature . . . . . . . . . . . . . . . . . . . . .Page 2
3.0
Controls . . . . . . . . . . . . . . . . . . . . . . . . .Page 3
4.0
Installation . . . . . . . . . . . . . . . . . . . . . . .Page 4
5.0
The Back Gauge . . . . . . . . . . . . . . . . . . .Page 5
6.0
Operation . . . . . . . . . . . . . . . . . . . . . . . .Page 7
7.0
Maintenance . . . . . . . . . . . . . . . . . . . . . .Page 10
8.0
Diagnostic Tests . . . . . . . . . . . . . . . . . . .Page 15
9.0
Troubleshooting . . . . . . . . . . . . . . . . . . .Page 16
Fraction to Decimal Conversion Chart . . . . . . . . .Page 17
Parts Diagrams and Parts Lists . . . . . . . . . . . . . . .Page 18
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .Page 24
Serial Number
_______________________________________
Operating Instructions
TM
1

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Summary of Contents for Powerline PL2650

  • Page 1: Table Of Contents

    1.0 Introduction Thank you for selecting the PowerLine Electric Cutter. PowerLines are designed to provide a high level of safety, accura- cy, flexibility, and ease of operation. Each component has been engineered to perform reliably and is 100% factory tested to ensure years of quality service.

  • Page 2: Nomenclature

    PowerLine Operating Instructions 2.0 Nomenclature 1. Chassis - Houses the electrical and mechanical components. 2. Stand - Consists of legs and shelves. The stand can be separated from the chassis. 3. Keyboard Control - 20-character, 2-line Liquid Crystal Display at the top with a keypad below.

  • Page 3: Controls

    PowerLine Operating Instructions 3.0 Controls 3.1 Blade, Clamp, and Power Controls 1. AC power on/off toggle switch. Controls power to all circuits. The switch bracket allows insertion of a lock to prevent power activation of the electric cutter. 2. Reset switch - Enables the blade and clamp circuits for the next cutting operation when the blade and clamp are in the up position.

  • Page 4: Installation

    PowerLine Operating Instructions 8. Set Up - Press this key to enter setup for programming the automatic mode cutting positions. 9. Enter - Press this key to install the operator entries into the operating system, or to review the current setup.

  • Page 5: The Back Gauge

    PowerLine Operating Instructions 1. Turn the on/off toggle switch, located in the left switch panel, to off. 2. Turn the key switch, located in the right switch panel, to off (key vertical). 3. Raise the front safety cover. 4. Locate the position of the screws on the bottom of the false clamp. Install and tighten the screws.
  • Page 6 PowerLine Operating Instructions Press the 2 key: Choose Units 1=English 2=Metric Press the appropriate key. English/Metric Units Confirmed Press UNDO to exit configuration. The electronic back gauge can be set at any location from 1.370" from the cut line (2.370" with the false clamp installed) to 21.000"...

  • Page 7: Operation

    PowerLine Operating Instructions 6.0 Operation WARNING! This machine contains a powered cutting knife which can cause serious or even fatal injury. Never connect power to the machine until you are ready to set up and operate the electric cutter. To pre- vent injury, never place hands or arms under the cutting blade, do not operate the machine with any covers removed or safety features disabled, and cut only paper materials.
  • Page 8 Press 2 to initiate the prompt, “Set Number? 0 to 9.” When you select a program, the values of that program are displayed. To select a different program, simply enter a new set number. NOTE: Your PowerLine Cutter has been factory programmed for test purposes. You may reprogram the settings by following instructions in Sec.
  • Page 9 NEXT key. To return the back gauge to the first operating position, press the CE key followed by the ENTER key. 7. Press 2 to store this program in your PowerLine’s memory, where it will remain until you alter it. Set Number (0-9)? To Be Updated ___ 8.

  • Page 10: Maintenance

    Verify the positions by pressing the Next key. To return the back gauge to the first operating position, press the CE key followed by the ENTER key. 6. Press 2 to store this program in your PowerLine’s memory, where it will remain until you alter it.
  • Page 11 PowerLine Operating Instructions 7.1 Blade Removal WARNING! The cutting blade is extremely sharp. Serious bodily harm can result from mishandling. NOTE: To prevent dulling the knife, do not let the knife edge contact any surface except the cutting stick or blade carrier.
  • Page 12 PowerLine Operating Instructions Due to normal blade wear, sharpening, or blade replacement it will be necessary to adjust the blade position. Blade adjustments control height and levelness. There are three areas where the adjustments are made. (1) The blade screw holes in the blade carrier are slotted so the blade can be moved up/down in the carrier.
  • Page 13 Note: Always securely tighten the bracket retaining screws. 7.5 Cutting Stick Rotation The design of the PowerLine cutting stick allows rotation to eight cutting locations. (The stick may be rotated to four surfaces and reversed from end to end.) To rotate the stick proceed as follows: 1.
  • Page 14 PowerLine Operating Instructions 6. Retighten the cap screw on the slider block nut plate. 7. Slowly operate the back gauge the full length of travel. Verify that the back gauge does not bind or stall. Repeat the slider block adjustment if necessary.

  • Page 15: Diagnostic Tests

    PowerLine Operating Instructions 8.0 Diagnostic Tests The electric cutter program provides 7 diagnostic tests to assist in analyzing machine performance. NOTE: These tests should only be performed by a qualified service technician. There are two ways to initiate diagnostic tests. The most convenient is to press the SETUP key as you activate power to the machine.

  • Page 16: Troubleshooting

    PowerLine Operating Instructions Diagnostic Test 4 Use this test to check the function of the main blade and clamp motor as well as the function of the motor brakes and ready light. Once in this test, the following keys result in the indicated action.

  • Page 17: Fraction To Decimal Conversion Chart

    PowerLine Operating Instructions Problem Solutions 1. The bottom sheet of a paper Rotate the cutting stick. Check the blade adjustment. Make sure the blade cuts slightly into the cutting stick. Sharpen or replace the blade. (See Sections 7.) stack is not cut.

  • Page 18: Parts Diagrams And Parts Lists

    PowerLine Operating Instructions Cutter Assembly Item Part Number Qty. Description Item Part Number Qty. Description M-O210084 Cutting Stick (21" EC) M-O210247 Front Safety Cover Panel M-O260084 Cutting Stick (26" EC) M-O260247 Front Safety Cover Panel W-O210160 Housing (21" EC) W-O260245...
  • Page 19 PowerLine Operating Instructions Control Panels Item Part Number Qty. Description M-S033006 On/Off Toggle Switch, 220VAC M-S033002 Pushbutton Switch M-S033022 Pushbutton Switch M-O260090 Left Control Panel Housing M-O260091 Right Control Panel Housing WRA260963 Keyswitch Assy Left Panel Right Panel T-Frame Assembly Item Part Number Qty.
  • Page 20 PowerLine Operating Instructions Clamp Drive, Front View Item Part Number Qty. Description W-O260050 Right Clamp Lever Link Arm W-A260175 Left Clamp Lever Assy W-O260057 Clamp Drive Shaft M-S020001 30mm Ball Thrust Bearing M-S048010 Grease Fitting M-S010002 5100-37 Retaining Ring M-S011001 3/16"x1 1/2"...
  • Page 21 PowerLine Operating Instructions Blade Drive Assembly, Front View Item Part Number Qty. Description Item Part Number Qty. Description W-O260123 Lever, Left W-O260185 Cut Line Lamp Bracket W-A260036 Crank Gear Assy M-S045146 Lamp Socket M-S031013 Extension Spring M-S045148 1141 Lamp M-S022148...
  • Page 22 PowerLine Operating Instructions Blade Drive Assembly, Rear View Item Part Number Qty. Description M-S002058 1/4"-20x1 1/2" Set Screw M-O260132 Gear Box, 40:1 W-O260113 Bearing Hub M-S020002 Bearing M-S021010 Blade Drive Motor, 220VAC WRA045252 15lb 24VDC Brake W-O260024 Blade Carrier Roller...
  • Page 23 PowerLine Operating Instructions Back Gauge Drive Assembly, Top View Item Part Number Qty. Description W-O210111 Acme Drive Screw (21" EC) W-O260111 Acme Drive Screw (26" EC) M-O260120 Shock Mount Bushing WRA260962 BG Home Sensor M-S033007 Microswitch W-O260108 Flag W-O260106 Front Mounting Plate...

  • Page 24: Wiring Diagram

    PowerLine Operating Instructions Wiring Diagram 251 Wedcor Avenue Wabash, Indiana 46992 Phone (260) 563-0641 Fax (260) 563-4575 Email: info@martinyale.com Website: www.martinyale.com Rev. 4 10/25/06...

This manual is also suitable for:

Pl2150

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