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PowerLine
Installation, Operating and Maintenance Instructions
PowerLine Models PL2620, PL2120 and PL2100
Specifications
Functional
Cut Length x Width (behind blade):
21" EC . . . . . . . . . . . . . . . . . . .21" x 21"
26" EC . . . . . . . . . . . . . . . . . . .26" x 26"
Cut Height:
2 7/8" Maximum
Physical
Weight:
2100 EC . . . . . . . . . . . . . . . . . . .697 lbs.
2120 EC . . . . . . . . . . . . . . . . . . .716 lbs.
2600 EC . . . . . . . . . . . . . . . . . . .796 lbs.
Shipping Weight:
2100 EC . . . . . . . . . . . . . . . . . . .720 lbs.
2120 EC . . . . . . . . . . . . . . . . . . .739 lbs.
2600 EC . . . . . . . . . . . . . . . . . . .819 lbs.
Color:
. . . . . . . . . . . . . . . . . . . . . . . . . .Gray
Dimensions:
21" EC 33 3/4"W x 50 3/4"H x 42 3/4"D
26" EC 38 3/4"W x 50 3/4"H x 47 3/4"D
Electrical
AC Voltage: . . . . . . . . . . . . . . . . . .220/240VAC
Load Current: . . . .(PL2620, PL2120) 16 Amps
. . . . . . . . . . . . . . .(PL2100) 9 Amps
Optional
Side Tables
WARNING! This machine contains a powered cutting knife which can cause serious or even fatal injury.
Never connect power to the machine until you are ready to set up and operate the electric cutter. The
AC outlet must be nearby and not blocked. To prevent injury, never place hands or arms under the cut-
ting blade, do not operate the machine with any covers removed or safety features disabled, and cut
only paper materials. The front blade guard must be in the lowered position before the clamp or blade
will operate. Before attempting any maintenance procedure, be sure power is disconnected and locked
out.
1.0 Introduction
Thank you for selecting the intimus
accuracy, flexibility, and ease of operation. Each component has been engineered to perform reliably and is 100% factory
tested to ensure years of quality service.
We recommend that you familiarize yourself with the cutter by carefully reading this manual. Reading and thoroughly
understanding this manual will help you avoid the most common operational problems and help eliminate operational
errors.
Electric Cutter
™
PowerLine Electric Cutter. PowerLines are designed to provide a high level of safety,
®
Table of Contents
1.0
Introduction . . . . . . . . . . . . . . . . . . .Page 1
2.0
Nomenclature . . . . . . . . . . . . . . . . .Page 2
3.0
Controls . . . . . . . . . . . . . . . . . . . . . .Page 3
4.0
Installation . . . . . . . . . . . . . . . . . . . .Page 4
5.0
The Back Gauge . . . . . . . . . . . . . . .Page 6
6.0
Operation . . . . . . . . . . . . . . . . . . . . .Page 6
7.0
Maintenance . . . . . . . . . . . . . . . . . .Page 7
8.0
Troubleshooting . . . . . . . . . . . . . . . .Page 12
Parts Diagrams and Parts Lists . . . . . . . . . . .Page 14
Wiring Diagrams 1 & 2 . . . . . . . . . . . . . . . .Page 20
Serial Number
_______________________________________
PowerLine Operating Instructions
1
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Table of Contents
Related Manuals for Powerline PL2620
Summary of Contents for Powerline PL2620
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Page 1: Table Of Contents
1.0 Introduction Thank you for selecting the intimus PowerLine Electric Cutter. PowerLines are designed to provide a high level of safety, ® accuracy, flexibility, and ease of operation. Each component has been engineered to perform reliably and is 100% factory tested to ensure years of quality service. -
Page 2: Nomenclature
PowerLine Operating Instructions 2.0 Nomenclature 1. Chassis - Houses the electrical and mechanical components. 2. Stand - Consists of legs and shelves. The stand can be separated from the chassis. 3. Back Gauge Handwheel - Moves the back gauge to the required cutting position. -
Page 3: Controls
PowerLine Operating Instructions 3.0 Controls 1. AC power on/off toggle switch - Controls power to all circuits. The switch bracket allows insertion of a lock to prevent power activation of the electric cutter. 2. Reset switch - Resets the blade and... -
Page 4: Power Requirements
4.4 Installing the Handwheel To help prevent shipping damage, the back gauge handwheel to your PowerLine cutter hasnot been installed. A 5/32" Hex key wrench has been included so that the handwheel can be installed on the shaft that extends from the front center of the machine. -
Page 5: The Back Gauge
3. Insert the key into the key lock switch (located in the right switch panel) and turn the key to the on position. 6.2 Cutting Procedure for Models PL2620 and PL2120 1. While observing the analog scale, move the back gauge to the required cutting position. -
Page 6: Maintenance
PowerLine Operating Instructions stock, press the clamp/blade switch and the blade switch (located in the right switch panel) at the same time. Hold the switches down until the blade has cut through the stock, then release the switches. The blade and clamp will automatical- ly return to the up position. -
Page 7: Blade Installation
PowerLine Operating Instructions 5. Move the blade to the right side and pull the left side of the blade toward the front of the machine. Now remove the right side of the blade. 6. Secure the blade so the sharp edge will not be exposed and remove the blade holder tools. - Page 8 NOTE: The bottom edge of the clamp should always be approximately 1/8" lower than the sharp edge of the blade. 7.4 Cutting Stick Rotation The design of the PowerLine cutting stick allows rotation to eight cutting locations. (The stick may be rotated to four sur- faces and reversed from end to end.) To rotate the stick proceed as follows: 1.
- Page 9 PowerLine Operating Instructions 3. Remove the lower rear cover. First move the screws/nuts joining the lower front and rear covers. Then remove the phillips screws that secure the lower rear cover to the chassis. Allow the lower rear cover to drop until it clears the lower front cover.
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Page 10: Troubleshooting
Press the reset button. Check the operation of the blade limit switches. (See Section 2, 3, & 6.) Verify that the key switch is on. Check the 2 Amp fuse. On Models PL2620, and PL2120: Check the opera- tion of the clamp limit switch. - Page 11 PowerLine Operating Instructions Cutter Assembly Item Part Number Qty. Description M-O210084 Cutting Stick (21" EC) M-O260084 Cutting Stick (26" EC) W-O210160 Housing (21" EC) W-O260160 Housing (26" EC) W-O210086 Left Rear Deck (21" EC) W-O260086 Left Rear Deck (26" EC) W-O210101 Back gauge (21"...
- Page 12 PowerLine Operating Instructions T-Frame Assembly Item Part Number Qty. Description M-S006011 3/8” - 16x3 1/2” Bolt M-S003034 1/4"-20x1 1/4" Hex Hd Bolt M-S008010 1/4"ID Split Lock Washer W-O210014 Tower Tie Bar (21") W-O260014 Tower Tie Bar (26") W-A260022 Right Rear Tower Ass’y...
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Page 13: Rear View
PowerLine Operating Instructions Clamp Drive, Rear View Item Part Number Qty. Description M-S021009 Clamp Drive Motor W-O260077 12L Clamp Motor Pulley M-S025003 300XL100 Timing Belt W-O260076 Drive Screw Collar M-S002007 10-32x3/16 Set Screw W-A260071 Clamp Pulley Assy M-S003004 1/4"-20x1/2" Hex Hd Screw M-S008029 1/4"ID Internal Lock... - Page 14 PowerLine Operating Instructions Blade Drive Assembly, Front View Item Part Number Qty. Description Item Part Number Qty. Description W-O260185 Cut Line Lamp Bracket W-A260038 Long Trunnion Assy M-S045146 Lamp Socket W-O260123 Lever, Left (Rear) M-S045148 1141 Lamp W-O260138 Blade Safety Switch (Front)
- Page 15 PowerLine Operating Instructions Back Gauge Drive Assembly, Top View Item Part Number Qty. Description Item Part Number Qty. Description W-O260112 5/8-4,2ST Acme Shaft W-O260216 Tape Pulley Bracket Assy W-A260210 Nut Plate Assy, Manual B/G W-O260217 Tape Pulley M-S007028 5/8-4,2ST Acme Nut...
- Page 16 PowerLine Operating Instructions Electric Component Panel Item Part Number Qty. Description M-O210096 Electrical Component Panel (21" EC) M-O260096 Electrical Component Panel (26" EC) M-S045144 Contactor M-S045145 Auxiliary Contactor M-S045098 2 Amp Slow Blow Fuse, (F1), Main M-S045065 Fuse Holder W-A260144...
- Page 17 PowerLine Operating Instructions Wiring Diagram 1, Clamp and Blade Motor Section Models PL2620 and PL2120...
- Page 18 PowerLine Operating Instructions Wiring Diagram 2, Clamp and Blade Controls Section Models PL2620 and PL2120...
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Page 19: Wiring Diagrams 1 & 2
PowerLine Operating Instructions Wiring Diagram 1, Blade Motor Section Model PL2100... - Page 20 PowerLine Operating Instructions Wiring Diagram 2, Blade Controls Section Models PL2100 251 Wedcor Ave. Wabash, IN 46992 Phone (260) 563-0641 Fax (260) 563-4575 Website: www.martinyale.com Email: info@martinyale.com M-S027113 Rev. 1 12/13/06...
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