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IEF Werner Module 60/33 Operating Instructions Manual

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Operating Instructions
Product name:
Product ID:
Translation (EN) of the original instructions (DE) | EN
IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de
Module 60/33
1145680

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  • Page 1 Operating Instructions Product name: Module 60/33 Product ID: 1145680 Translation (EN) of the original instructions (DE) | EN IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de...
  • Page 3 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 3 - 59 ■ The operating instructions must be available at the component at all times. ■ The operating instructions must be available at the component/device at all times.
  • Page 4 Module 60/33 4 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Change History Document Code Date Modification Translation of the original German MAN_EN_1145680_Module60-33_R1a.doc August 2016 operating manual: MAN_DE_1145679_Modul60-33.doc Change of the main assembly drawing due to new parts MAN_EN_1145680_Module 60-33_R1a.doc...

  • Page 5: Table Of Contents

    5.4.1 Standard design module 60/33 ..................23 5.4.2 Module 60/33 ZOM ......................24 5.4.3 Module 60/33 ZOM with adapter for cross-installation ........... 24 5.4.4 Installation of Actuators ....................25 Motor attachment versions and gear types ..............26 Accessories ..........................27 5.6.1...
  • Page 6 Module 60/33 ZOM ......................44 Exchange guide carriages / guide rail ................46 8.3.1 Exchange guide carriages module 60/33 ..............46 8.3.2 Exchange guide carriages module 60/33 ZOM ............48 Reference sides........................50 8.4.1 Module 60/33 ........................50 8.4.2 Module 60/33 ZOM ......................51 Parts Lists and Drawings ..................

  • Page 7: Declaration Of Incorporation

    Designation IEF-Werner parts number Module 60/33 TG1002894 Module 60/33 ZOM TG1003181 where possible based on the scope of delivery, corresponds to the following basic requirements of the directive on Machinery (2006/42/EC): Annex I, item: 1.1.2; 1.1.3; 1.1.5; 1.3.2; 1.3.4; 1.5.1; 1.7.3;1.7.4;...

  • Page 9: Safety

    Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 9 - 59 2 Safety Definition of Warning Notes DANGER Indicates danger. Non-observance of the safety provisions causes death. WARNING Indicates potential danger. Non-observance of the safety provisions may cause death or severe injury.

  • Page 10: General Warning Notes

    Operating Instructions | Translation (EN) of the original instructions (DE) General Warning Notes The linear module 60/33 or the ZOM version must only be commissioned by specialists who received safety-technical instruction and are able to assess potential dangers. Furthermore, all chapters of these operating instructions must have been read and understood completely.

  • Page 11: Special Hazard Warnings

    These points of the components pose the danger of shearing off of limbs in operation. WARNING Warning of crushing of limbs. These points of the components pose the danger of crushing of limbs in operation. Dangers at the module 60/33 IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
  • Page 12 12 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Dangers at the module 60/33 ZOM Please observe that the middle assembly (in Figure 2, top) is also subject to the dangers named in Figure 1,  11.

  • Page 13: Intended Use

    13 - 59 3 Intended Use The linear unit module 60/33 (see Figure 3, bottom) was designed for use in the commercial area. Use of a high-quality guide (guide rail and guide carriage) warrants high dynamics and good running behaviour. The guide carriages are equipped with wipers to prevent ingression of coarse dirt into the guide carriage.

  • Page 15: Description Of The Main Assemblies

    Operating Instructions | Translation (EN) of the original instructions (DE) 15 - 59 4 Description of the main assemblies Standard design module 60/33 Overview main assemblies module 60/33 (design standard) (figure 1 of 3) Basic body (coloured) Toothed belt Shaft housing...
  • Page 16 16 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Continuation of the figures of the main assemblies (design standard): Overview main assemblies module 60/33 (design standard) (figure 2 of 3) Toothed belt Deflector rollers Counterpiece tensioner...
  • Page 17 Operating Instructions | Translation (EN) of the original instructions (DE) 17 - 59 Continuation of the figures of the main assemblies (design standard): Adapter plate concealed / view on the rear Overview main assemblies module 60/33 (design standard) (figure 3 of 3) Toothed belt Inductive switch/initiator Guide carriage (2x)

  • Page 18: Module 60/33 Zom

    Module 60/33 18 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Module 60/33 ZOM Overview main assemblies module 60/33 (design ZOM) (figure 1 of 2) Basic body Toothed belt Adapter plate End-plate (2x) Gear housing Housing for toothed belt attachment...

  • Page 19: Assembly Instructions

    Module 60/33 vertical use horizontal use, the torque load on the ball bearings should not get too high. Module 60/33 horizontal use under observation of the torque load Load table Force [F] Length [mm] 1000 IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
  • Page 20 Module 60/33 20 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) The linear unit module 60/33 ZOM is also primarily intended for vertical use. Module 60/33 ZOM vertical use Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 21: Description Of The Drive Concept (Pulley Principle)

    Operating Instructions | Translation (EN) of the original instructions (DE) 21 - 59 Description of the drive concept (pulley principle) Module 60/33 running direction clockwise Module 60/33 ZOM running direction clockwise IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 22: Cross Installation

    Operating Instructions | Translation (EN) of the original instructions (DE) Cross installation The cross installation of module 60/33 or module 60/33 ZOM with module 115/42 or module 160/15 is possible without any further plates or adapters. A mirrored placement or placement turned by 180° is possible as well.

  • Page 23: Attachment

    Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 23 - 59 Attachment 5.4.1 Standard design module 60/33 Attachment of module 60/33 standard design IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 24: Module 60/33 Zom

    Operating Instructions | Translation (EN) of the original instructions (DE) 5.4.2 Module 60/33 ZOM Attachment of module 60/33 ZOM-design (stand alone) 5.4.3 Module 60/33 ZOM with adapter for cross-installation Attachment of module 60/33 ZOM design (with adapter for accessory) Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 25: Installation Of Actuators

    Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 25 - 59 5.4.4 Installation of Actuators The actuators (cylinders, pick-up modules, etc.) that are to be installed on the linear unit can be attached via the drilling pattern on the end plate.

  • Page 26: Motor Attachment Versions And Gear Types

    Module 60/33 26 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Motor attachment versions and gear types Generally, four different designs of planetary gear types are available. Both motors by IEF-Werner GmbH and customer-specific motors can be attached to these gears.

  • Page 27: Accessories

    Operating Instructions | Translation (EN) of the original instructions (DE) 27 - 59 Accessories 5.6.1 Mechanical stop Module 60/33 with mechanical stop Mechanical stop Attachment with slot nut (article no. 1024461) IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 28: Wiring

    Optionally, an additional reference point switch (PNP normally open contacts, article no.: 726744, see Figure 23,  29), can be installed in module 60/33 (also subsequently). The active button is marked with a coloured circle. Normally closed contacts are marked with a green, normally open contact with a red dot.
  • Page 29 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 29 - 59 Connection assignment NC-normally closed Connection assignment NO-normally open Scaled sketch of inductive proximity switch IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 30: Limit Switches

    Module 60/33 30 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) 5.7.2 Limit switches Plug assignment for M12-plug: Pin-No. Assignment IEF-Werner cable + 24 V brown Limit switch negative direction green white Limit switch positive direction...
  • Page 31 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 31 - 59 Plug assignment for IEF standard plug (optional): Pin-No. Assignment IEF-Werner cable + 24 V brown Limit switch negative direction green white Limit switch positive direction...

  • Page 32: Technical Data Of Initiators

    Module 60/33 32 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) 5.7.3 Technical Data of Initiators Parameter Value Operating voltage incl. residual ripple (10 ... 30) VDC ≤ 15 % Current load capacity Ia ≤ 200 mA Voltage drop at Ia max.

  • Page 33: Technical Data

    Tightening Torques for Screw Connection [Nm] Strength class M2.5 1.28 5.8.2 Technical Data of the Linear Unit Module 60/33 Module 60/33 ZOM TG1002894 TG1003181 Length L 329 mm, 369 mm, 409 mm… 1329 mm Lift (lift steps 40 mm) (100 - 1100) mm...

  • Page 34: Type Label

    Operating Instructions | Translation (EN) of the original instructions (DE) 5.8.3 Type Label The type label is attached in the following positions: Positions of the type label at the module 60/33 Type Label Type label (standard design) Part number Serial number...
  • Page 35 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 35 - 59 Positions of the rating plates for the module 60/33 Type label (right) or: → Type label (left) Type label (ZOM design) Part number Serial number...

  • Page 37: Maintenance

    Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 37 - 59 6 Maintenance NOTE Any repairs must only be performed by specialist personnel who have read and understood these original operating instructions. Only use genuine spare parts, since IEF-Werner GmbH will not assume any warranty otherwise.

  • Page 39: Troubleshooting

    Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 39 - 59 7 Troubleshooting Interference Reason Correction Increased running noise Nominal service life of guide Complete exchange of the carriage exceeded guide carriages Torque load on guide carriage too...
  • Page 40 Module 60/33 40 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Interference Reason Correction Linear drive unit does not Guide carriage defective (stiffness, Replacement of the guide carriages, move block) if required of the guide rail...

  • Page 41: Repair

    Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 41 - 59 8 Repair WARNING Warning of dangerous electrical voltage. The system must be powered down for all assembly, disassembly or repair work. Non-observance of the safety provisions may cause death.

  • Page 42: Replace Toothed Belt

    Module 60/33 42 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Replace toothed belt 8.2.1 Module 60/33 CAUTION The linear unit must be supported at vertical attachment or secured by a stopper (article no. 1128721) so that the linear unit does not fall off when loosening the toothed belt.
  • Page 43 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 43 - 59 Toothed belt change at the module 60/33 Toothed belt Cover Belt fastener Gearbox with motor M5-clamping screws F Sleeve IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 44: Module 60/33 Zom

    44 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) 8.2.2 Module 60/33 ZOM CAUTION The linear unit must be supported at vertical attachment or secured by a stopper (article no. 1128721) so that the linear unit does not fall off when loosening the toothed belt.
  • Page 45 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 45 - 59 Toothed belt change at the module 60/33 ZOM Toothed belt Cover (4x) Belt fastener Housing with deflector rollers (4x) Counter-thread pins (2x) M8-clamping screws IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 46: Exchange Guide Carriages / Guide Rail

    Operating Instructions | Translation (EN) of the original instructions (DE) Exchange guide carriages / guide rail 8.3.1 Exchange guide carriages module 60/33 CAUTION The linear unit must be supported at vertical attachment or secured by a stopper (article no. 1128721) so that the linear unit does not fall off when loosening the toothed belt.
  • Page 47 (9) Check smooth operation and noise development again and remove support from the linear unit. (10) Perform reference run and check axis position; adjust if necessary. Exchange guide carriages/guide rail/toothed belt(module 60/33) Cover Belt fastener Bracket plate...

  • Page 48: Exchange Guide Carriages Module 60/33 Zom

    48 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) 8.3.2 Exchange guide carriages module 60/33 ZOM CAUTION The linear unit must be supported at vertical attachment or secured by a stopper (article no. 1128721) so that the linear unit does not fall off when loosening the toothed belt.
  • Page 49 Before and during clamping of the toothed belt, ensure that the teeth of the belt interlock with the grooves of the sprocket. (10) Perform reference run and check axis position; adjust if necessary. Exchange guide carriages/guide rail/toothed belt(module 60/33 ZOM) Belt fastener M8-clamping screws...

  • Page 50: Reference Sides

    Operating Instructions | Translation (EN) of the original instructions (DE) Reference sides 8.4.1 Module 60/33 Reference side of the guide carriage at the module 60/33 Reference side of the guide carriage Guide carriage Guide rail Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 51: Module 60/33 Zom

    Operating Instructions | Translation (EN) of the original instructions (DE) 51 - 59 8.4.2 Module 60/33 ZOM Reference side of the guide carriage at the module 60/33 Reference side of the guide carriage Guide carriage Guide rail IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 52: Parts Lists And Drawings

    1126544 End plate module 60/33 1126821 End plate for rotaryARM, type: Module 60/33 (optional) 1126566 End plate for rotary table 80/100 and 100/140, type: Module 60/33 (optional) 1127517 End plate for flange gear PLFE64, type: Module 60/33 (optional) 1126636 Slot nut, M4 short...
  • Page 53 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 53 - 59 Z-Pos. Item no. Designation 1129469 Bearing bolt 1126551 Motor adapter plate PLE60 1129471 Thoothed washer ST40.0 AT5/30-0, for PLE-gear; 40 mm wide 1129472 Thoothed washer ST30.0 AT5/30-0, for PLN70-gear; 30 mm wide...
  • Page 54 Module 60/33 54 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Z-Pos. Item no. Designation 626710 Cylindrical screw, zinc-plated, DIN-no.: 912, type: M4 x 8 626136 Recessed-head screw, zinc-plated, DIN-no.: 7991, type: M5 x 20 1126543...
  • Page 55 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 55 - 59 Exploded drawing TG1002894 IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

  • Page 57: Module 60/33 Zom, Parts List Tg1003181

    Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 57 - 59 Module 60/33 ZOM, parts list TG1003181 Z-Pos. Item no. Designation TG1002958 Basic body module 60/33 TG1002895 Guide rail, type: WER17RM(2)H TG1002896 Cable duct (optional) TG1003071...
  • Page 58 Module 60/33 58 - 59 Operating Instructions | Translation (EN) of the original instructions (DE) Z-Pos. Item no. Designation 026481 Dampener green PUR 80 Shore 1008664 Centring sleeve, type: ZBH-7 626745 Cylindrical screw, zinc-plated, DIN-no.: 912, type: M5 x 55...
  • Page 59 Module 60/33 Operating Instructions | Translation (EN) of the original instructions (DE) 59 - 59 IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...

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