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Mounting instructions (Translation)
Module easyLINE
Issue: October 2019
Article no.: 1040582
IEF-Werner GmbH
Wendelhofstraße 6
78120 Furtwangen - Germany
Phone: +49 7723-925-0
Fax: +49 7723-925-100
www.ief.de
info@ief-werner.de
October 2019
Mounting instructions
easyLINE
Page 1 of 34
MAN_EN_1040582_easyLINE_R3b.doc
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Summary of Contents for IEF Werner easyLINE
- Page 1 Mounting instructions (Translation) Module easyLINE Issue: October 2019 Article no.: 1040582 IEF-Werner GmbH Wendelhofstraße 6 78120 Furtwangen - Germany Phone: +49 7723-925-0 Fax: +49 7723-925-100 www.ief.de info@ief-werner.de October 2019 Mounting instructions easyLINE Page 1 of 34 MAN_EN_1040582_easyLINE_R3b.doc...
- Page 2 IEF-Werner GmbH reserves the right to modify or improve the software or hardware or parts of it, as well as the supplied documentation or parts of it, without previous notice.
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Page 3: Table Of Contents
3.4.2.1 Plug end position switch 3.4.3 Cable routing 3.5 Technical data 3.5.1 Tightening torques for screw connections 3.5.2 Technical Data of easyLINE module 3.5.4 Technical data when using a planetary gear 3.5.5 Load cases 3.5.5.1 Torques and load carrying capacity... - Page 4 7.5 Gearbox (Subassembly no. 1000002) 7.6 Flange i = 1:1 (Subassamly no. 1000003) 7.7 easyLINE clamping block complete – exploded view (Article no. 526262) 7.8 easyLINE long carriage clamping block complete - exploded view (Article no. 526610) 7.9 easyLINE, parallel drive – exploded view...
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Page 5: Safety
Do not touch the marked areas or wait for an adequate cooling time. CAUTION Motor connectors must not be inserted or disconnected when live. Risk of burning of the contacts and risk of flying sparks. October 2019 Mounting instructions Safety easyLINE Page 5 of 34 MAN_EN_1040582_easyLINE_R3b.doc... -
Page 6: Special Hazard Warnings
Special hazard warnings In addition, this operating instructions also contains the following special hazard warning: DANGER FROM CRUSHING These places of the components pose the danger of crushing limbs in operation. Safety Mounting instructions October 2019 Page 6 of 34 easyLINE MAN_EN_1040582_easyLINE_R3b.doc... -
Page 7: Intended Use
Manipulators for the packaging industry Reasonably foreseeable misuse The easyLINE module is not to be used for certain applications, and in particular not for such as the transport of persons and animals or as a pressing/bending device for cold working of metal. -
Page 8: Assembly Instructions
3 Assembly instructions Installation position The installation position is optional, i.e. the easyLINE module can be used horizontally as well as vertically. CAUTION In the vertical installation position, use only motors with spring-operated brake to prevent the lowering of the drive in de-energized condition! -
Page 9: Installation Variant 1
M6x12 (10x) DIN 74; Km5 (4x) 52,5 A, B: stroke limited switch 141,5 A: standard reference point Figure 3: easyLINE installation variant 1 3.2.2 Installation variant 5 stroke-eff. + 285 89 (mounting proportion) stroke-eff. + 105 M6; 12 deep (4x) DIN74;... -
Page 10: Attachment
3.3.1 Mounting with clamping elements The use of clamping elements (see Figure 6) allows the linear unit easyLINE to be easily secured to a level mounting surface. Standard length clamping elements are available for the cross-mounting of linear units. For safety reasons, continuous clamping sections are advised. - Page 11 Observe the hazard points shown in Figure 7 and Figure 8 ! crushing position shearing points Figure 7: Attachment with standard-clamping elements crushing position Figure 8: Attachment with continiously clamping elements (no shearing points) October 2019 Mounting instructions Assembly instructions easyLINE Page 11 of 34 MAN_EN_1040582_easyLINE_R3b.doc...
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Page 12: Attachment At The Carriage Of The Linear Module
As a second possibility the linear module can be attached at its carriage (use easyLINE with a long carriage and a stroke longer than 300 mm). The basic body moves free. However, in this case the motor, motor cable, limit switch cable and also encoder or resolver cable have to be moved as well. -
Page 13: Installation Of Actuators
3.3.3 Installation of actuators Actuators (pick-up modules, cylinders etc.) to be installed on the module easyLINE are usually attached to the linear unit using the drill template of the end plates, see Figure 10 , page 12 or Figure 11, above. -
Page 14: Wiring
(PNP normally open contact article no.: 726744, see Figure 13), can be installed in the easyLINE module. The active button is marked with a coloured circle. Normally closed contacts are marked with a green, normally open contacts with a red dot. The initiators and their supply lines are protected in a cable channel integrated in the basic body and are wired to a joint plug. - Page 15 Reproducibility (U = konst.) ± 0.1 mm Operating temperature - 25 ° ... + 70 °C Protection class IP 65 Short-circuit proof Reverse battery protection Figure 16: Technical data of initiators October 2019 Mounting instructions Assembly instructions easyLINE Page 15 of 34 MAN_EN_1040582_easyLINE_R3b.doc...
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Page 16: Plug End Position Switch
30% is kept free within the routing chains. A strain relief for the cables has to be attached at the outlet of the cable routing chain. We recommend procuring original cables and cable routing chains from IEF-Werner. Please contact us, we will be pleased to provide advice. -
Page 17: Technical Data
21.0 41.0 71.0 Screw 12.9 Tightening torque [Nm] M4 (fixation of guiding rail) 3.5.2 Technical Data of easyLINE module Parameter Value Repeating accuracy +/- 0.04 mm Weight (without motor, without 4.4 kg planetary gearbox) at stroke 0 mm Weight increase per 100 mm stroke 0.7 kg... -
Page 18: Technical Data When Using A Planetary Gear
3.5.3 Type label easyLINE Figure 18: Type label (example) 3.5.4 Technical data when using a planetary gear Before commissioning, observe the possible input speeds of the gear manufacturers. Too-high input speeds can lead to increased wear at the gear and/or thermal problems. -
Page 19: Load Cases
3.5.5 Load cases 3.5.5.1 Torques and load carrying capacity Figure 19: easyLINE load capacitiy Extract of technical data (see chapter of Technical Data of easyLINE, page 17) Parameter Value Maximum torque Mx 35 Nm Maximum torque My 50 Nm Maximum torque Mz... -
Page 20: Maintenance
4 Maintenance During the design of the linear unit easyLINE, great importance was placed on the use of low- maintenance components. All roller elements were provided with lifetime lubrication in the factory. To avoid danger of over-lubrication of the linear bearings, no external lubrication nipples were attached to the carriage part. -
Page 21: Trouble Shooting
Check and change connector assignment, if required Motor defective Replace motor Error in power electronics or Check power electronics or control unit control unit motor cable defective Check motor cable, replace cable, if required October 2019 Mounting instructions Trouble shooting easyLINE Page 21 of 34 MAN_EN_1040582_easyLINE_R3b.doc... - Page 22 (spacer bushing) Linear drive unit Incorrect direction of rotation Change motor direction of radiation moves Broken motor cable Replace cable mechanically against the stop during the reference run Trouble shooting Mounting instructions October 2019 Page 22 of 34 easyLINE MAN_EN_1040582_easyLINE_R3b.doc...
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Page 23: Repair Instructions
Only use original replacement parts, otherwise IEF-Werner GmbH will not accept any warranty. Toothed belt tension The toothed belt tension for easyLINE is set with spacer sleeves. (see drawing item 40 in Figure 21, page 26) Belt tension gear toothed belt The belt tension of the gear toothed belt should be 150 N. -
Page 24: Parts Lists And Drawings
526259 Drive unit easyLINE 030312 Cover plate easyLINE 030342 Housing easyLINE 028689 Cover plate easyLINE 030431 Plastic cover easyLINE (chap 7.9, page 33) 732284 Plastic cover D=25/20.5 black 725164 Plug WKV 50/6 725163 Socket plug SFV 50/6 025626 Holding plate... - Page 25 Figure 20: easyLINE exploded view October 2019 Mounting instructions Parts lists and drawings easyLINE Page 25 of 34 MAN_EN_1040582_easyLINE_R3b.doc...
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Page 26: Reversing Unit Easyline (Article.no
527282 Pulley easyLINE 027736 Spacer sleeves (for limitation and controlling the tension of the toothed belt) 028576 Endplate easyLINE Figure 21: easyLINE, reversing unit exploded view Parts lists and drawings Mounting instructions October 2019 Page 26 of 34 easyLINE MAN_EN_1040582_easyLINE_R3b.doc... -
Page 27: Carriage Easyline Completed (Article No
Carriage easyLINE completed (Article no. 526311) Drawing Article Part (1) / Usage Designation Pos. subassembly (0) 028581 Belt receptacle easyLINE 028577 Carriage plate easyLINE 526262 Clamping block easyLINE complete 026481 Bumper green 028584 Clamping block See clamping block complete easyLINE... -
Page 28: Long Carriage Easyline Complete (Article No
Long carriage easyLINE complete (Article no. 526609) Drawing Article Part (1) / Usage Designation Pos. subassembly (0) 028581 Belt receptacle easyLINE 028919 Long slide plate easyLINE 526610 Long slide clamping block easyLINE cpl. (see chapter 7.8, page 32) 026481 Bumper green... -
Page 29: Gearbox (Subassembly No
527263 Clamping set 15/28 Washer for motor +use depending on design Motor toothed disc Typ 3 Typ 2 Typ 1 Figure 24: easyLINE, gearbox exploded view October 2019 Mounting instructions Parts lists and drawings easyLINE Page 29 of 34 MAN_EN_1040582_easyLINE_R3b.doc... -
Page 30: Flange I = 1:1 (Subassamly No
1064076 Coupling d=15mm 1064079 Elastomere rim 98sh red Coupling (motorside) +use depending on design Figure 25:easyLINE Flange i=1:1 CAUTION Please additionally observe the wear parts lists included with the delivery according to the order Parts lists and drawings Mounting instructions... -
Page 31: Easyline Clamping Block Complete – Exploded View (Article No
– exploded view (Article no. 526262) Figure 26: easyLINE clamping block complete October 2019 Mounting instructions Parts lists and drawings easyLINE Page 31 of 34 MAN_EN_1040582_easyLINE_R3b.doc... - Page 32 – exploded view (Article no. 526610) Please pay attention ! Figure 27:easyLINE long slide clamping block complete Parts lists and drawings Mounting instructions October 2019 Page 32 of 34 easyLINE MAN_EN_1040582_easyLINE_R3b.doc...
- Page 33 – exploded view Figure 28: easyLINE parallel drive October 2019 Mounting instructions Parts lists and drawings easyLINE Page 33 of 34 MAN_EN_1040582_easyLINE_R3b.doc...
- Page 34 Wendelhofstraße 6 78120 Furtwangen - Germany hereby declares that the following products (the incomplete machine/partial machine): Designation IEF-Werner subassembly number easyLINE TG1000010 where possible based on the scope of delivery, correspond to the following basic requirements of the directive on...
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