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Translation of the original instructions
Module 115/42 (B)
Issue: June 2018
Article no.: 1057398
IEF-Werner GmbH
Wendelhofstraße 6
78120 Furtwangen - Germany
Phone: + 49 7723-925-0
Fax: + 49 7723-925-100
www.IEF-Werner.de
info@IEF-Werner.de
June 2018
Translation of the original operating instructions
Module 115/42 (B)
Page1 of 47
MAN_EN_1057398_Module115-42(B)_R3b.doc
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Related Manuals for IEF Werner 115/42
Summary of Contents for IEF Werner 115/42
- Page 1 Translation of the original instructions Module 115/42 (B) Issue: June 2018 Article no.: 1057398 IEF-Werner GmbH Wendelhofstraße 6 78120 Furtwangen - Germany Phone: + 49 7723-925-0 Fax: + 49 7723-925-100 www.IEF-Werner.de info@IEF-Werner.de June 2018 Translation of the original operating instructions...
- Page 2 IEF-Werner GmbH reserves the right to modify or improve the software or hardware or parts of it, as well as the supplied documentation or parts of it, without previous notice.
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Page 3: Table Of Contents
3.4.3 Cable routing 3.5 Technical data 3.5.1 Tightening torques for screw connections (general) 3.5.2 Technical data of the linear module 115/42 or 115/42 B 3.5.3 Type label 3.5.4 Technical data when using a planetary gear 3.5.5 Axis distances and tooth numbers 3.5.6 Load cases... - Page 4 7.2 Module 115/42 B 7.3 Slide Module 115/42 (L=195) 7.4 Slide Module 115/42 (L=300) 7.5 Slide Module 115/42 B (L=195) 7.6 Slide Module 115/42 B (L=300) 7.7 (Belt) Gearbox module 80/15 7.8 Flange 7.9 Design-specific assemblies/components 7.9.1 Installation flange gearbox (e.g. planetary gear type PLFE64) 7.9.2 Overview clamping elements...
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Page 5: Safety
CAUTION Motor connectors must not be inserted or disconnected when live. Risk of burning of the contacts and risk of flying sparks. June 2018 Translation of the original instructions Safety Module 115/42 (B) Page 5 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 6: Special Hazard Warnings
In addition, this Original User's Manual also contains the following special hazard warning: DANGER FROM CRUSHING These places of the components pose the danger of crushing limbs in operation. Safety Translation of the original instructions June 2018 Page 6 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 7: Intended Use
2 Intended use The linear unit module 115/42 (see Figure 1) or module 115/42 B was designed for use in the commercial area. Use of a high-quality guide warrants high dynamics and good running behaviour. The internal guide system is protected from contamination by the toothed belt. -
Page 8: Assembly Instructions
In the vertical installation position, use only motors with spring-operated brake to prevent the lowering of the drive in de-energized condition! Overview of motor installation variants Figure 2: Installation variants module 115/42 or 115/42 B Assembly instructions Translation of the original instructions... -
Page 9: Module 115/42 Or 115/42 B, Installation Variant 1
3.2.1 Module 115/42 or 115/42 B, installation variant 1 Figure 3: Module 115/42 or 115/42 B, subassembly number 1000901, installation variant 1 June 2018 Translation of the original operating instructions Assembly instructions Module 115/42 (B) Page 9 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 10: Module 115/42 Or 115/42 B, Installation Variant 5
3.2.2 Module 115/42 or 115/42 B, installation variant 5 Figure 4: Module 115/42 or 115/42 B, subassembly number 1000901, installation variant 5 Assembly instructions Translation of the original operating instructions June 2018 Page 10 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 11: Attachment
Attachment In most use cases, the linear module 115/42 or 115/42 B is attached to a level mounting surfaced with clamping profiles/clamping elements (see Figure 5, bottom). The carriage moves freely. The linear module should not be attached otherwise, e.g. by additional bores in the basic unit. - Page 12 These places of the components pose the danger of crushing limbs. There is danger of crushing at the start and end of a stroke (see Figure 6, below). Figure 6: Possible crushing points Assembly instructions Translation of the original instructions June 2018 Page 12 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc...
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Page 13: Installation Of Actuators
Actuators to be installed on the linear module (pick-up modules, cylinders) are usually attached to the linear unit using the drill template on the carriage (see Figure 7, above). June 2018 Translation of the original instructions Assembly instructions Module 115/42 (B) Page 13 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 14: Wiring
(PNP normally open contact article no.: 726744), can be installed in the linear module 115/42 or 115/42 B. The active button is marked with a coloured circle. Normally closed contacts are marked with a green, normally open contacts with a red dot. The initiators and their supply lines are protected in a cable channel integrated in the basic unit, and are wired to a joint plug. -
Page 15: Technical Data Of Initiators
- 25 C ... + 70 C Operating temperature Protection class IP 65 Short-circuit proof Protected against polarity reversal Figure 12: Technical data of initiators June 2018 Translation of the original instructions Assembly instructions Module 115/42 (B) Page 15 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 16: Plug For End Position Switch
For all moving cables, suitable cable routing has to be used to effectively prevent cable breaks. The minimum radius r for cable routing chains is calculated for IEF-Werner cables according to the following formula: r min 10 x cable diameter When different cables are used, EN 60204 must be observed. -
Page 17: Technical Data
41.0 71.0 Screw 12.9 Tightening torque [Nm] M4 (guide rail attachment) 3.5.2 Technical data of the linear module 115/42 or 115/42 B Parameter Value Repeating accuracy +/- 0.05 mm Weight (without motor at stroke 0 mm) 8.85 kg 0.95 kg... -
Page 18: Type Label
(140 mm • 9) / (360 x 60) 0.058 mm Consider the information of the respective gear manufacturer in any case. e.g. www.neugart.de/index.php/gb/Produkte/Standardgetriebe www.wittenstein-alpha.de/en/drive-systems.html Assembly instructions Translation of the original instructions June 2018 Page 18 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 19: Axis Distances And Tooth Numbers
390 mm 116.18 66.667 Ø 16 mm max. 2.625:1 390 mm 120.73 53.333 Ø 14 mm max. 375 mm 115.35 46.667 Ø 12 mm June 2018 Translation of the original instructions Assembly instructions Module 115/42 (B) Page 19 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 20: Load Cases
80 Nm Max. torque Mz 150 Nm Carrying capacity C1 2,000 N Carrying capacity C2 800 N Figure 18: Table torques and carrying capacities Assembly instructions Translation of the original instructions June 2018 Page 20 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 21: Tilting Of The Carriage Unit At Lateral Load
3.5.6.2 Tilting of the carriage unit at lateral load Figure 19: Tilting of the carriage Figure 20: Deflection at lateral load June 2018 Translation of the original instructions Assembly instructions Module 115/42 (B) Page 21 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 22: Maintenance
4 Maintenance During the design of the linear module 115/42 or 115/42 B, importance was placed on the use of low-maintenance components. All roller elements were provided with lifetime lubrication in the factory. The guide carriages are equipped with attached lubrication elements and a ball chain. This makes it possible to achieve a running performance of 10,000 km with initial lubrication. -
Page 23: Troubleshooting
Solder connection on socket Solder on wires/strands has come loose Motor connected incorrectly Check and change connector assignment, if required Motor defective Replace motor June 2018 Translation of the original instructions Troubleshooting Module 115/42 (B) Page 23 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... - Page 24 Linear drive unit Incorrect direction of rotation Change motor direction of rotation moves Broken motor cable Replace cable mechanically against the stop during the reference run Troubleshooting Translation of the original instructions June 2018 Page 24 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc...
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Page 25: Repair Instructions
WARNING Any repairs must only be performed by specialist personnel who have read and understood the operating instructions. CAUTION Only use original replacement parts, otherwise IEF-Werner GmbH will not accept any warranty. June 2018 Translation of the original instructions Repair instructions... -
Page 26: Factory-Setting Of The Toothed Belt Tension
Do not remove the threadlocker from the adjustment screws. The belt tension of the gear toothed belt (motor installation variants 1-4) is 150 N. Repair instructions Translation of the original instructions June 2018 Page 26 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 27: Replace Toothed Belt
Remove the pressure pieces (see Figure 23, item 30). Figure 23: Loosen attachment screws (3) Remove the covers (see Figure 24, item 90). Figure 24: Remove the covers June 2018 Translation of the original instructions Repair instructions Module 115/42 (B) Page 27 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... - Page 28 Install the covers again (see Figure 24, page 28 - item 90). NOTE The belt tension is pre-set in the factors. Do not remove the threadlocker from the retention screws! Repair instructions Translation of the original instructions June 2018 Page 28 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc...
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Page 29: Reference Side Of The Guide System
NOTE Do not swap the carriage plate and adapter plate! Figure 27: Installation of guide system June 2018 Translation of the original instructions Repair instructions Module 115/42 (B) Page 29 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 30: Parts Lists And Drawings
Parts group no.: 1000901; see Figure 28, page 31. Drawing Part (1) / Article no. Usage Designation Parts group (0) item TG1000902 Basic body module 115/42 TG1000908 Guide rail module 115/42 1021376 Toothed belt 49ATL5 1061034 Toothed belt 32ATL5 1028964 Cylindrical screw M4 x 16/12.9... -
Page 31: June 2018 Translation Of The Original Instructions
Figure 28: Module 115/42, exploded drawing, parts group no.: 1000901 June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 31 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 32: Module 115/42 B
1042984 Deflector unit module 160/15-32 1305740 Stop cpl. Module 115/42 B 1305731 Carriage unit module 115/42 B L=195 + use depending on design S/W = spare (S) or wearing part (W) Parts lists and drawings Translation of the original instructions... -
Page 33: June 2018 Translation Of The Original Instructions
Figure 29: Module 115/42(B), exploded drawing, part no.: 1305569 June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 33 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 34: Slide Module 115/42 (L=195)
Slide Module 115/42 (L=195) Art.-No.: 1052929; see Figure 30, page 35. Drawing Part (1) / Article no. Designation parts group (0) item 1056282 Slide plate 1052457 Intermediate plate Guide carriage right side 1055020 1055021 Guiding carriage left side Toothed segment... -
Page 35: June 2018 Translation Of The Original Instructions
Figure 30: Slide Module 115/42 (L=195), Art.-No.: 1052929 June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 35 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 36: Slide Module 115/42 (L=300)
Slide Module 115/42 (L=300) Art.-No.: 1081043; see Figure 31, page 37. Drawing Part (1) / Article no. Designation parts group (0) item 1081040 Plate for long slide L=300 1081051 Intermediate plate Guide carriage right side 1055020 1055021 Guide carriage left side... -
Page 37: June 2018 Translation Of The Original Instructions
Figure 31: Slide Module 115/42 (L=300), Art.-No.:1081043 June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 37 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 38: Slide Module 115/42 B (L=195)
Slide Module 115/42 B (L=195) Art.-No.: 1305731 (L=195 mm); see Figure 32, page 39. Drawing Part (1) / Article no. Designation parts group (0) item 1056282 Slide plate standard Module 115/42 1413100 Intermediate plate Module 115/42 B Runner block from steel, BNS 20/40 C1 H SS…. -
Page 39: June 2018 Translation Of The Original Instructions
Figure 32: Slide Module 115/42 B, L=195, Art.-No.: 1305731 June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 39 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 40: Slide Module 115/42 B (L=300)
Part (1) / Article no. Designation parts group (0) item 1081040 Plate for long slide L=300 module 115/42 1081051 Intermediate plate for long slide L=300 Runner block from steel, BNS 20/40 C1 H SS… 1600730 1056302 Pressure piece module 115/42... -
Page 41: June 2018 Translation Of The Original Instructions
Figure 33: Module 115/42, L=300, part no.: 1305752 June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 41 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 42: Belt) Gearbox Module
732286 Toothed belt 25AT5/375 908243 Toothed belt 25AT5/450 + use depending on design S/W = spare (S) or wearing part (W) Parts lists and drawings Translation of the original instructions June 2018 Page 42 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 43: June 2018 Translation Of The Original Instructions
Figure 34: Belt gearbox module 80/15, subassembly no.: 1000475 June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 43 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 44: Flange
Figure 35: Flange module 80/15; i = 1:1, subassembly no.: 1000476 CAUTION Please additionally observe the wear parts list included with the delivery according to the order Parts lists and drawings Translation of the original instructions June 2018 Page 44 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 45: Design-Specific Assemblies/Components
Part No.: Drive unit 80/15/50/FLG 1059629 Drive unit Flange gears Flanschgetriebe Figure 36: Installation flange gear (example with drive set 1059629) June 2018 Translation of the original instructions Parts lists and drawings Module 115/42 (B) Page 45 of 47 MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 46: Overview Clamping Elements
L2 in mm Article number: Type: 220701 1062169 1021641 28674 1054491 220702 1039032 undrilled customer-specific 1019192 Figure 37: Overview clamping elements Parts lists and drawings Translation of the original instructions June 2018 Page 46 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc... -
Page 47: Declaration Of Incorporation
IEF-Werner GmbH Wendelhofstraße 6 78120 Furtwangen - Germany hereby declares that the following products (the incomplete machine/partial machine): Designation IEF-Werner parts group number Module 115/42 TG1000901 Modul 115/42 B 1305569 where possible based on the scope of delivery, corresponds to the following basic...
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