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PAT DS350 Replacement Instructions Manual

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DS350 Graphic On-Dash
Graphic Console
Replacement
CONSOLE REPLACEMENT INSTRUCTIONS

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Summary of Contents for PAT DS350

  • Page 1 DS350 Graphic On-Dash Graphic Console Replacement CONSOLE REPLACEMENT INSTRUCTIONS...
  • Page 3 CONSOLE REPLACEMENT INSTRUCTIONS NOTICE SkyAzúl makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and/or its fitness for a particular purpose. SkyAzúl will not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.

  • Page 5: Table Of Contents

    Console Replacement Instructions TABLE OF CONTENTS CONSOLE INSTALLATION ………………………………………………….. 2 050-350-061-351 / 050-350-061-354 Console Installation overview ……… 2 050-350-061-189 / 050-350-061-355 Console Installation overview ……… 3 CENTRAL UNIT, DS350GM (24 350 06 300x)……………………………… 4 System Software Installation Overview……………………………………….. 4 Procedure 1. Eprom Replacement ..………………………………………….. 4 Procedure 2.

  • Page 6: Console Installation

    Console Replacement Instructions 050-350-061-351 / 050-350-061-354 CONSOLE INSTALLATION OVERVIEW Remove existing console at the adjustment knobs. (Fig. 1) Install new console on the dash using the existing mounting bracket. Connect and fix the connector on console cable assy 031-300-060-598 to the console. (Fig. 2) Route console cable assy to the central unit following the same path as the existing console cable assy.
  • Page 7 8-pole connector on the rear of the console per the wiring diagram. Ref. View C-C. ITEM PART NUMBER DESCRIPTION 050-350-061-355 CONSOLE, DS350 IN-DASH GRAPHICREPLACEMENT FOR DS350/1319 031-300-050-746 MOUNTING PLATE, CONSOLE NUTSTRIP 031-300-050-515 SCREW, #6-32 X 1/2, FH, PH...

  • Page 8: Central Unit, Ds350Gm (24 350 06 300X)

    Console Replacement Instructions CENTRAL UNIT, DS350GM (24 350 06 300x) System Software Installation Overview 1. Remove C.U. lid. 2. Check the system software version. If it is NOT a CGMT version, (label says CGMT Vx.x) remove it and replace with (GGMT V2.0) system software eprom. (Fig.4) (For further eprom replacement instructions see Procedure1 below.) PROCEDURE 1.

  • Page 9: Procedure 2. Strain Relief Installation

    Console Replacement Instructions PROCEDURE 2. STRAIN RELIEF INSTALLATION Fig. 5 1. Remove existing cable, ferrite filter and strain relief from central unit. (Fig. 5) 2. Install the new PG13.5 RED/WHT strain relief using the existing PG13.5 nut, from the strain relief just removed.

  • Page 10: Procedure 3. Console Cable Installation In Central Unit

    Console Replacement Instructions PROCEDURE 3. CONSOLE CABLE INSTALLATION IN CENTRAL UNIT 1. Ensure console is properly installed in cab. 2. Route console cable assembly (031-300-060-598) to the central unit following the same path as the existing console cable assembly. Cut the console cable to the appropriate length. 3.

  • Page 11: Central Unit, Ds350G (24 350 06 0700, 0701, 0721, 2766)

    Console Replacement Instructions CENTRAL UNIT, DS350G ( 24 350 06 0700, 24 350 06 0701, 24 350 06 0721, 24 350 06 2766) SYSTEM SOFTWARE REPLACEMENT FOR DS350G 1. Remove cover, from central unit. CAUTION: Before handling the EPROM, discharge any static electricity from your body by touching a grounded point.

  • Page 12: Serial Interface Installation

    Console Replacement Instructions Serial Interface installation 1. Locate position of installation. (Fig. 8) 2. Remove two screws and lock washers from the main board. (Fig. 9) 3. Install two 4mm x 20mm standoffs where the screws were removed. (Fig. 10) 4.

  • Page 13: Central Unit Preparation

    Console Replacement Instructions Central Unit Preparation (Not required when replacing the 050-350-061-189 console). Do not remove existing cable between console and central unit for installation of the 050-350-061-355 console. Remove existing console cable and strain relief from the central unit and install PG13.5 hole plug using the existing nut.

  • Page 14: Ds350G Central Unit Wiring (24 350 06 2766)

    Console Replacement Instructions DS350G Central Unit Wiring (24 350 06 2700, 2766) Fig. 15 SkyAzúl, Equipment Solutions www.skyazul.com...

  • Page 15: Ds350G Central Unit Wiring (24 350 06 0701, 0721)

    Console Replacement Instructions DS350G Central Unit Wiring (24 350 06 0701, 24 350 06 0721) Fig. 15a SkyAzúl, Equipment Solutions www.skyazul.com...

  • Page 16: Ds350G Central Unit Wiring (24 350 06 0700)

    DS350G Central Unit Wiring (24 350 06 0700) Fig. 15b ITEM PART NUMBER DESCRIPTION 050-350-061-355 CONSOLE, DS350 IN-DASH GRAPHICREPLACEMENT FOR DS350/1319 031-300-050-746 MOUNTING PLATE, CONSOLE NUTSTRIP 031-300-050-515 SCREW, #6-32 X 1/2, FH, PH 031-300-050-547 SCREW, #6-32 X 3/4 ALLEN HEADBLACK MACHINE SCREW 024-350-300-147 BOARD, SERIAL INTERFACE DS350/0147/VAR.

  • Page 17: Central Unit, Ds350G (24 350 06 2767)

    Console Replacement Instructions CENTRAL UNIT, DS350GC (24 350 06 2767) Serial Interface Installation 1. Locate position of installation. (Fig. 8) 2. Remove two screws and lock washers from the main board. (Fig. 9) 3. Install two 4mm x 20mm standoffs where the screw were removed.

  • Page 18: Central Unit Preparation

    Console Replacement Instructions Central Unit Preparation 1. Remove existing console cable and strain relief from the central unit and install PG13.5 hole plug using the existing nut. Remove existing PG11 hole plug. Install new PG11 strain relief using the existing nut. (Fig. 13) Fig.

  • Page 19: Ds350G Central Unit Wiring

    Console Replacement Instructions DS350G Central Unit Wiring (24 350 06 2767) Fig. 16 SkyAzúl, Equipment Solutions www.skyazul.com...

  • Page 20: Central Unit, Ds350Gm (24 350 06 3015)

    Console Replacement Instructions CENTRAL UNIT, DS350GM (24 350 06 3015) PROCEDURE 1. STRAIN RELIEF INSTALLATION Fig. 17 1. Remove cover from the central unit. Remove ground and heater wires as required. 2. Remove existing cable and strain relief grommet from the central unit. Do not remove the strain relief.

  • Page 21: Procedure 2. Console Cable Installation In Central Unit

    Console Replacement Instructions PROCEDURE 2. CONSOLE CABLE INSTALLATION IN CENTRAL UNIT 1. Ensure console is properly installed in cab. 2. Route console cable assembly (031-300-060-697) to the central unit following the same path as the existing console cable assembly. Cut the console cable to the appropriate length. 3.
  • Page 22  ...
  • Page 24 SkyAzúl, Inc. 16 Walnut Street Middletown, MD 21769 Phone 301-371-6126 Fax 301-371-0029 www.skyazul.com info@skyazul.com SkyAzúl, Equipment Solutions www.skyazul.com 301-371-6126...

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