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UltraGauge™ EM User Manual
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Summary of Contents for UltraGauge EM

  • Page 1 & & ____________________________________________________________________________________________ Page 1/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 2: Warnings

    The optional locking ring supplied with the windshield mount should normally not be used and is only for the very rare case that the ball swivel is not tight enough to hold the position of UltraGauge. Use of the ring will result in increased force necessary to adjust the position of UltraGauge and if improperly used may result in damage.
  • Page 3: Notices

    This device complies with part 15 of the FCC rules The software contained in UltraGauge may not be copied, transferred or disassembled and used in part or in whole. The artwork used in the generation of UltraGauge electrical circuitry may not be replicated in part or in whole without express written permission from Ultra- Gauge.com, Inc.
  • Page 4: Table Of Contents

    Sensor Output Voltage..........................21 Distance with Check Engine Light on ......................21 Fuel Pressure (Diesel) ............................21 Wide O Sensor Output lamda.......................... 21 EGR Commanded ............................. 21 EGR Error ................................. 22 Evaporative Purge %............................22 ____________________________________________________________________________________________ Page 4/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 5 Auto Page Advance e ............................... 32 Auto Page Time ..............................32 Auto Page Time ................................. 33 FUEL MENU .. FUEL MENU .. Partial Tank fill up Partial Tank fill up ..............................33 ____________________________________________________________________________________________ Page 5/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 6 All alarms on/off All alarms on/off ..............................46 Alarm siren freq ..............................46 Alarm siren freq Load Default Alarms ............................. 47 Load Default Alarms Trouble Code Alarm Trouble Code Alarm ............................. 49 ____________________________________________________________________________________________ Page 6/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 7 ..............................50 Pending Codes ................................51 Miscellaneous Miscellaneous Units of Measure ..............................51 Units of Measure Using UltraGauge on more than one vehicle......................51 Using UltraGauge on more than one vehicle. Cleaning ................................51 Cleaning Frequently Asked Questions ..........................51...
  • Page 8: Box Contents

    Windshield mount and optional locking ring (The ring can be used if the ball swivel is not tight enough)  Windshield bracket – already attached to UltraGauge  Two Velcro Squares. Taped to the inside bottom of the box. Used for optional mounting.
  • Page 9: Installatio Installation N

    The windshield mount has the advantage that it typically positions UltraGauge in an area that is closer to the view of the road and hence potentially represents less interruption to driving concentration. The windshield mount can also be attached to any smooth surface and is therefore not limited to the windshield..
  • Page 10: Windshield Mount

    This location also will not block the use of a windshield sun-shade. WARNING: Do not leave UltraGauge unattended and exposed to extreme dash temperatures on hot days. Damage to the LCD can occur. Remove UltraGauge from the dash when leaving the vehicle or use a sunshade protector.
  • Page 11 4. Once the OBD-II connector is located, route the OBD-II cable so that it does not block or interfere with foot controls. The UltraGauge connector is a right-angle connector. This design limits the connector from protruding into the foot controls area.
  • Page 12: Start-Up & Configuration

    & & When UltraGauge is first attached to the vehicle’s OBD-II connector it is immediately powered, as the vehicle’s OBD-II connector is always powered. Once connected UltraGauge will begin scanning the interface to determine the vehicle’s protocol. The vehicles ignition must be in the RUN position in order for UltraGauge to communicate with the vehicle’s Electronic Control Module (ECM).
  • Page 13: Other Setup Considerations

    There are two “ignition on” detection modes. When the ignition is switched to OFF, UltraGauge enters a low power mode where the display is powered off. When the ignition is switched from OFF to RUN, UltraGauge will detect this in 1-6 seconds and power back on.
  • Page 14 If you wish to move UltraGauge to another vehicle to use the trouble code functions, this can be done with no regard to configuration or calibration. The only exceptions are if force protocol has been set or 9141 optimization has been executed. These configuration items will need to be reset prior to moving to a different vehicle.
  • Page 15: Operation

    It is important that the light sensor window is not blocked as a result of installation. The Light Sensor Port is located on the front right side of UltraGauge, as shown above.
  • Page 16: Gauge Pages & Zones

    During normal operation, to advance to the next page of gauges press and hold the DOWN arrow key for 1 second. UltraGauge will emit a tone when the page advance is recognized. Pressing DOWN on the last enabled page returns the display to page 1.
  • Page 17: Pages

    2 Intake Air Temp Once a gauge has been assigned to a zone, it is saved. The UltraGauge configuration is stored in non-volatile memory so that it is preserved through car start/stop cycles or when the unit is unplugged. The configuration remains until changed.
  • Page 18: Gauges

    Outside Ambient Air Temperature (ºF) (ºC) Absolute Throttle Position 2 % Accelerator Pedal Position 1 % Accelerator Pedal Position 2 % Command Throttle Position % Gauges in Blue are new for UltraGauge EM ____________________________________________________________________________________________ Page 18/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 19: Engine Load

    Fuel trim banks refer to the cylinder banks in a V style engine. Cylinder #1 is always in bank 1. Even though the engine may contain two physical banks, only a single bank may be reported by the ECM. UltraGauge displays Fuel Trim Banks One and Two if reported by the vehicle’s engine computer.
  • Page 20: Fuel Pressure

    0% and 100% respectively. For example, the physically closed throttle position may correspond to an absolute position of 8%. “Throttle Position 2” is for vehicles with a second throttle Position Sensor ____________________________________________________________________________________________ Page 20/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 21: O 2 Sensor Output Voltage

    100% is wide open. This is the commanded value indicating that the Engine Control Module (ECM) is requesting the EGR to have the desired flow. The actual flow may be different if there is an issue with the EGR. ____________________________________________________________________________________________ Page 21/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 22: Egr Error

    Cat Bank 2 Sensor 2 Temperature Cat B2S2 Catalytic Converter temperature. Bank1 is the Cat through which the exhaust from cylinder #1 passes. Typical temps should not exceed 900ºC / 1650ºF. Excess temps can damage the converter. ____________________________________________________________________________________________ Page 22/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 23: Battery Voltage

    When the driver presses the accelerator pedal, the ECM converts the output of the Pedal position sensor to a corresponding throttle position commanded %. The electrical throttle position drive then opens the throttle by the commanded %. ____________________________________________________________________________________________ Page 23/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 24: Mass Air Flow 2

    MAF sensor, whereas Mass Air Flow Sensor 2 is the calibrated version used by UltraGauge to calculate MPG. The Mass Air Flow is calculated for vehicles that do not have a MAF sensor but rather use a MAP (manifold absolute pressure) sensor.
  • Page 25: Trip Gauges

    Gauge/Page Menu .. Zero All Trip Trip data is saved each time the ignition is set from RUN to OFF. Never unplug UltraGauge while the engine is running or current trip data will be lost. Distance traveled since trip was reset...
  • Page 26: Boost Pressure

    Manifold Gauge Pressure. For vehicles which also support the Barometric gauge, Boost pressure is relative to the barometric pressure. For vehicles not supporting a barometric gauge, the ambient barometric pressure is considered to be constant @ 14.64 PSI or 101 kPa. ____________________________________________________________________________________________ Page 26/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 27: Horsepower 1 Kilowatts 1

    Note. Torque 1 & 2 are provided as competing methods of determining the power output of the engine. In general TRQ1 is likely to be more accurate. However, use which ever provides the most reasonable results for your vehicle. Torque 2 is typically better for modified engines. ____________________________________________________________________________________________ Page 27/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 28: Fuel Level

    When the Fuel Sender Mode is set to Enabled, the fuel level is calculated directly from the fuel tank sensor. When the Fuel Sender Mode is set to Disabled, it is necessary to inform UltraGauge manually that the tank has been filled. ...
  • Page 29: Distance To Empty (Dte)

    When a fuel level sensor is present, the DTE Gauge Range is 0 to 9999.9 miles Without Fuel Tank Sensor: When a fuel level sensor is not available, or the Fuel Sender Mode is set to Disabled, UltraGauge has no ability to sense the ...
  • Page 30: Volumetric Efficiency % (Map Vehicles Only)

    Volumetric efficiency is a measure of how fully your vehicle can fill its cylinders with the fuel/air mixture on the intake stroke. For example, a vehicle with a VE of 50% is able to fill its cylinder with 50% of it potential. UltraGauge uses several engine sensors to determine the VE dynamically.
  • Page 31: Gauge

    Un-assigns all gauges from all pages and zones. Not commonly used. Can be used when it is desired to reassign all gauges. Once unassigned the Main display will show no gauges. MENU  Gauge/Page Menu ..  Load Default Gauges Restores the factory default Gauge assignments. When shipped UltraGauge has the following default gauge assignments: Page Zone...
  • Page 32: Page Settings ..  Auto Page Advance

    Gauge/Page Menu .. Select Gauge/Page .. Provides the ability to independently set the time that each of the 7 gauge pages are displayed before UltraGauge advances to the next page. The time may be set from 1 to 255 seconds...
  • Page 33: Fuel Menu

    When disabled, the fuel sensor, if present, is ignored and UltraGauge continually calculates the amount of fuel used. The result is used by the Fuel Level, TTE and DTE gauges. In this mode it is necessary to inform UltraGauge each time the tank is filled.
  • Page 34: Smart

    Low Threshold and Full Threshold. When the fuel level falls below the low threshold, the auto-fill function becomes armed. When the tank is filled and the fuel level exceeds the Full Threshold, UltraGauge triggers a Fill-up event automatically.
  • Page 35: Smart Low Threshold

    Normally Fuel Fill up or Partial Tank Fill up will be used to set the fuel in the tank. Note that once initiated it starts the process which completes after a several seconds once the menu is exited. ____________________________________________________________________________________________ Page 35/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 36: Vehicle Setup

    Vehicle Setup .. Calibration.. Calibrate MPG/Fuel This calibration is used to fine-tune UltraGauge to accurately measure fuel usage. This calibration is critical, especially for vehicles which use a MAP sensor, diesels and alternative fuels.  For vehicles that use a MAP sensor*, see the menu section on Adaptive Volumetric Efficiency before proceeding.
  • Page 37: Reset Mpg/Fuel Cal

    If you chose to travel several mile markers, then enter in the number of miles actually driven, for example, 3.000 miles. NOTE: Unplugging UltraGauge after calibration will not cause loss of calibration. NOTE: Using the vehicle’s odometer to perform this calibration is pointless since the odometer and UltraGauge receive distance information from the same source; the vehicle’s ECM.
  • Page 38: Ve Enable (Map Only)

    If after calibration, it is found that the MPG results are still not accurate enough, the VE RPM value can be further adjusted. If UltraGauge reports less fuel used than actual, reduce the VE RPM by 200 and repeat Calibration. Likewise, if UltraGauge reports more fuel used than actual, increase the VE RPM by 200.
  • Page 39: Force Protocol

    Prevents UltraGauge from searching for the protocol used by the Vehicles Electronic Control Module (ECM). Normally UltraGauge tries each of the five interfaces and protocols until it discovers the protocol used by the ECM. Each vehicle should only support a single protocol. After the initial Scan, UltraGauge will not Scan the interface for the protocol again unless UltraGauge is unplugged.
  • Page 40: Ultragauge Setup

    Protocol found during the scanning process UltraGauge comes with free minor updates for one year. However, it is necessary to ship your unit in for the update, as it is not field updateable. Update information, if any, will be posted on the support page of the Ultra-Gauge.com website. All transportation costs are the responsibility of the user.
  • Page 41: Power On Detect Delay

    NOTE: If the ignition is placed in the RUN position and UltraGauge fails to exit low power mode, pressing UP will exit the low power mode. If the ignition is off, pressing UP, will cause it to exit the low power mode and then immediately reenter low power mode.
  • Page 42: Kwp/9141 Optimize

    Setting the “Pwr off Detect mode” to a value other than 0, may also increase KWP/9141 performance. NOTE: If UltraGauge is moved to another KWP/9141 vehicle, it will be necessary to run the optimizer on the new vehicle. It is advisable that the value be set to 100 prior to moving UltraGauge to the new KWP/9141 vehicle.
  • Page 43: Injector Cutoff

    This is true for vehicles with either manual or automatic transmissions. The fuel savings is slight, but over time and distance could become significant. UltraGauge can detect when the injectors are switched off and factor the fuel savings into the fuel usage and mileage calculations.
  • Page 44: Display Settings

    0% Brightness The sensitivity to the Ambient light can be adjusted via the Ambient Sensitivity menu setting. This setting allows UltraGauge to better adjust the Backlight brightness depending on the Vehicle’s ambient light. For example, vehicles with tinted windows or with smaller windows will have overall lower light levels and an increase in sensitivity would be recommended.
  • Page 45: Backlite Max Brightness

    Vehicles with tinted, smaller or fewer windows will have lesser ambient light levels. This setting allows UltraGauge to be tailored to your vehicle’s light levels. This setting has a range of from 0-100, with 100 being the most sensitive.
  • Page 46: Alarms

    Each gauge can have a high and low alarm. Each Low and High Alarm can individually be enabled and the value of each high and low alarm threshold can be individually set. UltraGauge continually compares real-time gauge values to each of the alarm values. If the real-time value is greater than the high alarm or less than the low alarm, an alarm is initiated.
  • Page 47: Load Default Alarms

    Outside Ambient Air Temperature (ºC) Absolute Throttle Position 2 % Accelerator Pedal Position 1 % Accelerator Pedal Position 2 % Command Throttle Position % Boost PSI Boost kPa TRQ1 ftlbs TRQ1 Nm ____________________________________________________________________________________________ Page 47/55 UltraGauge™ EM User Manual www.ultra-gauge.com...
  • Page 48 UltraGauge Internal Temperature (ºC) Note! The more alarms enabled, the longer it takes UltraGauge to detect if a particular alarm has been triggered. If it is critical that a particular alarm generate an alert quickly, then disable other unimportant alarms.
  • Page 49: Trouble Code Alarm

    MENU  Alarms ..  Pending TC Alarm Enabling this alarm will cause UltraGauge to alarm if pending trouble codes are posted by the Vehicles ECM. The Vehicle will not light the Check Engine Light on the dash when pending codes are posted.
  • Page 50: Trouble Codes

    MENU  Trouble Codes ..  Pending Codes Displays any pending trouble codes as well as the number of pending trouble codes. UltraGauge can display up to 20 pending codes. Pending codes are potential issues discovered by the Vehicle’s ECM. These discovered issues are placed in the pending category and watched by the ECM.
  • Page 51: Miscellaneous

    Most of the gauges displayed by UltraGauge do not indicate the units of measure used. All units are those most commonly used in the United States. There is no means to change the units of measure used or displayed by UltraGauge, rather select a gauge with the desired units.
  • Page 52 18. Does UG have a reset button? No, UG should never need resetting. However, the device can be reset by unplugging/plugging the cable, or by executing: MENU  UltraGauge Setup ..  Save and Restart 19. Trouble Codes "Not Supported"? If your vehicle does not respond to a code read request, this message will be displayed.
  • Page 53: Troubleshooting

     UltraGauge has its own internal fuse built into the connector. If the cable has been damaged the fuse may have opened. Check the cable for damage. Note that it would take a shorted cable to open the internal fuse. This is unlikely. The internal fuse is not replaceable.
  • Page 54: Specifications

    Added operational note fore HP1, KW1, & TRQ1. Added general Fuel Rate Gauge description 2/20/12 Added Setup note regarding English versus Metric Units. Added Storage temperature range Added note regarding moving UltraGauge between vehicles. 5/1/12 Updated both the distance and fuel calibration sections ____________________________________________________________________________________________ Page 54/55 UltraGauge™...
  • Page 55: Obdii Compliancy Decals

    The following are just a few examples of emissions decals bearing the OBDII certification. ____________________________________________________________________________________________ Page 55/55 UltraGauge™ EM User Manual www.ultra-gauge.com...

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