Page 1 DECO 7 / 10 DECO 7a / 10a DECO 7e / 10e 300236 en Δ ATTENTION ! TORNOS SA Before handling / operating the machine, Printed in Switzerland CH−2740 MOUTIER read first the SAFETY REGULATIONS ! Copyright E 1999−2007 http://www.tornos.ch...
Page 2 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 300236 en − 02/07...
Page 3: Table Of Contents
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e TABLE OF CONTENTS GENERALITIES ............
Page 4 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (242447) ATTACHMENT FOR CUTTING PINIONS BY GENERATION ..INCLINATION OF THE EQUIPMENT ..........
Page 5 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.2.1 Configurating Optional Socket 1 ............
Page 6 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.8 SINGLE-ACTING PISTON CONTROL MONITORED BY TWO SENSORS (AN EXAMPLE) . . . 10.8.1 Configurating Optional Socket 1 Outside Program Loop ........
Page 7 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 12.3 PNEUMATICS ..............
Page 8 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305112) INTERNAL THREAD WHIRLING ON FRONTWORK GANG (T31−T33) 3800 ............. . .
Page 9 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16.4.2 Programming ..............
Page 10 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07...
Page 11: Generalities
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e GENERALITIES ADDRESSES TORNOS S.A. TORNOS TECHNOLOGIES IBERICA Rue Industrielle 1 1 1 GENERAL INFORMATION Pol. Ind. El Congost CH−2740 MOUTIER / SUISSE Avda. St Julia, 206 Nave 8 Tél.
Page 12: Differentiation Of Degrees Of Risk
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e DIFFERENTIATION OF DEGREES OF RISK IMPORTANT SAFETY INDICATIONS These instructions indicate a number of safety measure symbols which appear also on the machine and are intended to protect the user, his/her Δ...
Page 13: 305009) Cross Drilling Attachment 1600
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305009) CROSS DRILLING ATTACHMENT 1600 CROSS DRILLING ATTACHMENT OPERATION The attachment is equipped with a spindle: Spindle support: preloaded ball bearings in the front deep groove ball bearing COMPONENTS in the back.
Page 14: 305049) Spacers 1610
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305049) SPACERS 1610 >>> DESCRIPTION Each standard machine is equipped with a set of spacers (3 x 2 mm, 2 x 3 mm, 1 x 5 mm, 1x 10 mm), for the tool offsetting in Z.
Page 15: 305058) Radial Polygoning Attachment 1700
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305058) RADIAL POLYGONING ATTACHMENT 1700 COMPONENTS Item Designation Sleeve Drive shaft Cutter fastening screw POLYGONING ATTACHMENT OPERATION Fastening screw Cutter holding spindle support: preloaded ball bearings Spindle bearing greasing: The bearings are pregreased for life.
Page 16 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e To be spaced on assembly Secured with C31 Secured with C31 To be spaced Secured with C31 Secured with C31 on assembly 300236 en − 02/07 Chap. 3. /2...
Page 17 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e CHANGING POLYGONING CUTTER GREASING BEVEL GEARS To start with : Put the machine in SETTING mode. Maintenance Interval: Grease bevel gears annually or at least every 3000 hours’ operation.
Page 18: Polygon Milling Tooling
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e POLYGON MILLING TOOLING >>> 305058a 300236 en − 02/07 Chap. 3.1 /4...
Page 19: 305066) Slotting Attachment For 30−50Mm−Od Cutters 1800
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305066) SLOTTING ATTACHMENT FOR 30−50mm−OD CUTTERS 1800 COMPONENTS Item Designation Spindle Notched pulley 5mm spacer 10mm spacer 1010 Spindle locking hole 1010 Secured with 31 SLOTTING ATTACHMENT APPLICATION...
Page 20 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e SLOTTING ATTACHMENT DATA TOOLHOLDER CHANGE Feature Description / Notes Data Identical with Gang Toolholder Change 305018: see Instructions 300231, Mounting positions : T21, T22, T23, T24 Page 8/19.
Page 21: Spindles
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e SPINDLES CHANGING TOOLHOLDER To start with : Put the machine in SETTING mode. (305054) FIXED SPINDLE FOR ESX 12 COLLETS What to do ? Notes 3100 Dismounting Unscrew both Fastening screws 130.
Page 22 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Unscrewed by 1/4 turn secured with A2 Locating pin 305054 300236 en − 02/07 Chap. 5.1 /2...
Page 23: 305143) Fixed Spindle For Wj8 Collets (Watch Industry) 3115
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305143) FIXED SPINDLE FOR WJ8 COLLETS (WATCH INDUSTRY) 3115 CHANGING TOOLHOLDER COMPONENTS Item Designation To start with : Put the machine in SETTING mode. Eccentric sleeve What to do ?
Page 24 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 305143f1 300236 en − 02/07 Chap. 5.2 /4...
Page 25: 305006) Live Spindle For Esx 12 Collets 3600
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305006) LIVE SPINDLE FOR ESX 12 COLLETS 3600 COMPONENTS Item Designation Feed fork Eccentric sleeve Lock Lateral setting screw 1010 Nipple 1010 Leak-oil drain hole 305006 Caution ! Direct Leak-Oil Drain Hole 1010 downwards.
Page 26 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e ESX 12 LIVE SPINDLE DATA CHANGING TOOLHOLDER Feature Description Data To start with : Take down the belt. Capacity : ESX 12 7 mm What to do ?
Page 27: 305102) Long Powered Spindle 3610
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305102) LONG POWERED SPINDLE 3610 COMPONENTS Item Designation Feed fork Eccentric sleeve Lock Lateral setting screw Nipple 305102f2 1010 Leak-oil drain hole Caution ! Direct Leak-Oil Drain Hole 1010 downwards.
Page 28 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 305102f1 300236 en − 02/07 Chap. 5.4 /8...
Page 29 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e ESX 12 LIVE SPINDLE DATA CHANGING TOOLHOLDER Feature Description Data To start with : Take down the belt. Mounting on T31, T32, T33 What to do ?
Page 30 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 5.4 /10...
Page 31: Drilling / Slotting Attachment
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e DRILLING / SLOTTING ATTACHMENT COMPONENTS Item Designation 1010 Eccentric set screw 1020 Clamping screw 1020 DRILLING / SLOTTING ATTACHMENT DATA Number of modular slotting/milling fixtures: 1 to 3 in T42, T43, T44...
Page 32 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e ALIGNING DRILLING / SLOTTING ATTACHMENT INSTALLATION OF DRILLING / SLOTTING ATTACHMENT on Angular Position 0° 90° To start with: Put the machine in SETTING mode. What to do ? Notes To start with: Mount a dial gauge on the pickoff spindle carriage.
Page 33: 305056) Slotting Attachment For Backworking 4700
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305056) SLOTTING ATTACHMENT FOR BACK- CHANGING SLOTTING TOOLHOLDER WORKING 4700 To start with: Put the machine in SETTING mode. What to do ? Notes COMPONENTS Dismounting Take down Steady 140 ...
Page 34 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1020 305056 300236 en − 02/07 Chap. 6.1 /4...
Page 35: 242447) Attachment For Cutting Pinions By Generation
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (242447) Attachment for cutting pinions by generation Note: Requires control version 16iTB. LOCATION OF PARTS Reference Name Adjusting screw Lock screw Lock screw Pulley Fixing screw GENERAL SPECIFICATIONS...
Page 36: Inclination Of The Equipment
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Standard equipment ADJUSTING THE DEVICE INCLINATION − 1 adjusting dolly Starting condition: Pickoff spindle in upper position − 2 cutter holder dollies: Operations Notes − 1 set of wrenches Assembly Put the equipment in position...
Page 37: Presetting
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e PRESETTING Operations Notes GEOMETRY ON THE PRE−SETTER Geometry in Y Operations Notes Fixing in pos: T22, T23 and T24 Work: Steps to take Offset of 28.5mm between the pin...
Page 38: Sample Programming
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 7.2.1 Sample Programming CASE OF CUTTING FIGURE Cutter with right helix allowed Cutter under the part, downstream cutting Cutting with headstock retracted (downstream cutting) ∅ cutter: 12mm 1.
Page 39: Peripherals & Other Options
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e PERIPHERALS & OTHER OPTIONS SETTING SENSOR To start with : Sensor tested, see Page 6/6. TOOL BREAKAGE What to do ? Notes Clean the sensor with compressed Cleaning duration: approx.
Page 40: Backwork Tool Breakage Sensor
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 8.1.2 Backwork Tool Breakage Sensor SETTING SENSOR Up to series 9 To start with : Sensor tested, see Page 6/6. What to do ? Notes DESCRIPTION Clean the sensor with compressed Cleaning duration: approx.
Page 41: 305069) Laser Sensor
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305069) LASER SENSOR Δ Danger ! Do not direct the laser beam against your eyes. Avoid looking fixedly at the laser beam. APPLICATION The sensor of modular design is used in : Caution ! Désignation...
Page 42 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 305069 300236 en − 02/07 Chap. 8.2 /4...
Page 43 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e OPERATION MONITORING SYSTEM DATA Feature Description Data Operation principle: triangulation. The sensing distance is determined from the beam reflection angle. Sensing distance for best results : 80 mm (or 55 mm...
Page 44: Mist & Smoke Control
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e MIST & SMOKE CONTROL LOCATION OF ITEMS Item no. Description 8.3.1 (305173) Mist & Smoke Control Unit FILTERMIST 5430 Mist centrifuge 1010 Dry smoke filtre F7 (99.95%)
Page 45 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e PREMOUNTING FILTERMIST UNIT Caution ! − Mist & Smoke Control Unit capacity may prove inadequate if your Départ usine working environment produces too much mist & smoke.
Page 46 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e What to do to remedy problems ... Note : Even though annual servicing is performed, some incidents may require a periodic cleaning. This will be generally indicated by a dropoff in output or excessive vibra- tions, especially during the unit’s startup operations.
Page 47: Fb 703 Fire Prevention Unit 5483
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e FB 703 FIRE PREVENTION UNIT 5483 8.4.1 Description Δ Danger ! Unauthorized manipulation of the machine’s fire protection system can The fire protection system is defined as being a safety device.
Page 48 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 8.4.3 /10...
Page 49: 305086) Oil Injector For Collet Rinsing 4060
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305086) OIL INJECTOR FOR COLLET RINSING 4060 OIL INJECTOR DATA COMPONENTS Item Designation Feature Description Data Pneumatic thrustor Oil volume per pulse : approx. 20 cm T joint Refill duration: approx.
Page 50 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 305086 300236 en − 02/07 Chap. 9. /2...
Page 51 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e OIL INJECTOR INSTALLATION ADJUSTING OIL FLOWRATE To start with : Install the filter. To start with : Put the machine in SETTING mode. Take down the back panel of the machine.
Page 52 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 9. /4...
Page 53: Customer-Interface Options
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.1.2Option Socket Outputs 10. CUSTOMER-INTERFACE OPTIONS Number of outputs per socket: 2 Application: Activation of relays, contactors, electro-valves, electro- 10.1 GENERAL magnets, etc. which connect to: Terminal Box XT 800 in the back of the machine.
Page 54 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e MACHINE rear view Electric cabinet with terminal boxes 300236 en − 02/07 Chap. 10.1.2 /2...
Page 55: Programming Optional Socket
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.2 PROGRAMMING OPTIONAL SOCKET 1 10.2.1 Configurating Optional Socket 1 The first thing to do is to configurate Optional Socket 1 over Part Program and preferably outside the Main Program loop.
Page 56: Enable Input Check-Function Inside Program Loop
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.2.3Enable Input Check-Function Inside Program Loop 10.2.4Enable / Disable Outputs on Optional Socket 1 M815 enables check start, M811: enables Output 1. generates 100 ms impulse to enable M812: disables Output 1.
Page 57: Programming Optional Socket
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.3 PROGRAMMING OPTIONAL SOCKET 2 Configurating Optional Socket 2 10.3.1 The first thing to do is to configurate Optional Socket 2 over Part Program and preferably outside the Main Program loop.
Page 58: Enable / Disable Outputs On Optional Socket 2
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.3.4Enable / Disable Outputs On Optional Socket 2 >>> M821: enables Output 1. M822: disables Output 1. DO 1781=1: disables Output 1 over RESET key. Programming: M800 P1=1781 DO 1785=1: disables Output 1.
Page 59: Kienzle Productivity-Monitor Control (An Example)
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Terminal box in Quantity Indicator Operating Time 10.4 KIENZLE PRODUCTIVITY-MONITOR CONTROL (AN electric cabinet EXAMPLE) Terminal XT 800 10.4.1Wiring Diagram for Optional Socket 1 10.4.2Enable Outputs Inside Program Loop M813: enables Operating Time Output.
Page 60: Sensor Control Operation (An Example)
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e SENSOR CONTROL OPERATION (AN EXAMPLE) 10.5 10.5.2Configurating Optional Socket 2 Outside Program Loop 10.5.1Wiring Diagram for Optional Socket 2 M800 P1=1773 P2=1776: 1773 disables unused Input 2.
Page 61: Drill Sensor Control (An Example)
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e DRILL SENSOR CONTROL (AN EXAMPLE) 10.6 10.6.2Enable Check Inside Program Loop Drill sensor activated by pneumatic piston. M815: enables check start. Sensor signal is wired to Input 1 on Optional Socket 1.
Page 62: Oil Level Check (An Example)
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e OIL LEVEL CHECK (AN EXAMPLE) 10.7.2Configurating Optional Socket 2 Outside Program Loop 10.7 M800 P1=1770 P2=1773 P3=1775: 1770 reverses Input 1 signal (enabled at 0). When level signal arrives at 0, a message is displayed on the NC screen.
Page 63: Single-Acting Piston Control Monitored By Two Sensors (An Example)
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.8 SINGLE-ACTING PISTON CONTROL MONITORED BY TWO SENSORS (AN EXAMPLE) Assumptions: The following requirements to be met: Piston with advance control. Piston-forward sensing to be 1 before piston return.
Page 64: Enable Sensor Check Inside Program Loop
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.8.1Configurating Optional Socket 1 Outside Program Loop If Input 1 on Socket 1 is 0 and M815 enabled, Alarm 1013: ALARM CLASS 3 OPTION SOCKET is displayed...
Page 65: Double-Acting Piston Control Monitored By Two Sensors (An Example)
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.9 DOUBLE-ACTING PISTON CONTROL MONITORED BY TWO SENSORS (AN EXAMPLE) Assumptions: 10.9.3Enable Sensor Check Inside Program Loop Piston with advance / return control. M811 D811=16: enables piston advance control.
Page 66 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e PISTON-FORWARD SENSOR, PISTON-BACKWARD SENSOR, INPUT I on OPTIONAL SOCKET 1 INPUT I on OPTIONAL SOCKET 2 Terminal Terminal XT 800 XT 800 PISTON-ADVANCE PISTON-RETURN ELECTRO-VALVE ELECTRO-VALVE Terminal XT 800 300236 en −...
Page 67: Piston Check Timing Diagram
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.9.4Piston Check Timing Diagram Piston advance control Piston-forward check Piston return control Piston-backward check Time [ITP] 300236 en − 02/07 Chap. 10.9.4 /15...
Page 68: Optional Socket Diagram With Do Allocation
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.10 OPTIONAL SOCKET DIAGRAM WITH DO ALLOCATION Flag 6 Flags 1 and 2: reverse Inputs In1 and In2. Flag 7 Flags 3 and 4: disable Inputs In1 and/or In2.
Page 69: Optional Socket Configuration Flags
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 10.11.1 10.11.2 Optional Socket Configuration Flags Enable / Disable Flags for Optional Socket Outputs Flags Socket 1 Socket 2 Flags Socket 1 Socket 2 1750 1770 1763...
Page 70 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 10.11.2 /18...
Page 71: 305092) Milling / Slotting Attachment In T33 3700
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e (305092) MILLING / SLOTTING ATTACHMENT IN T33 3700 TECHNICAL DATA Selection stroke : 30 mm Speed : 12000 rpm This is a special attachment for the connector industry.
Page 72: Technical Description
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 11.1 TECHNICAL DESCRIPTION Fig. 1001 and 1002 The milling / slotting attachment operates in T33 only. The body is located with two pins and two Screws 160 fasten it to the end attachment.
Page 73 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Checking : Disconnect at spindle level and wait till oil arrives. 11.3 NSK SPINDLE Oil : acc. to the table below. Fig. 1003 Operation and maintenance: see the NSK NAKANISHI INC. supplier’s docu- mentation, delivered with each attachment.
Page 74: Nsk Spindle
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 11.4 PNEUMATICS Additional Baseplate 305072 Laser Laser Laser Injector Magic Guidebush NSK spindle NSK spindle 1004 300236 en − 02/07 Chap. 11.4 /4...
Page 75 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 1005 300236 en − 02/07 Chap. 11.4 /5...
Page 76 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1006 Spindel NSK Broche NSK NSK spindle Mandrino NSK Mandril NSK 305098f1 300236 en − 02/07 Chap. 11.4 /6...
Page 77 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1007 1008 300236 en − 02/07 Chap. 11.4 /7...
Page 78 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1010 1009 300236 en − 02/07 Chap. 11.4 /8...
Page 79: Operation
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 11.5 OPERATION OPERATING RANGE OF NSK SPINDLE FOR MILLING ATTACHMENT MOUNTED IN T33 Attachment: AM−300 motor (30000 rpm) + RA−100 90° spindle (ratio 1:2.67; Theor. Speed 11235 rpm) Stock: MS 58 A brass Cutter: Ø...
Page 80 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e OPERATING RANGE OF NSK SPINDLE FOR MILLING ATTACHMENT MOUNTED IN T33 cont. Attachment: AM−300 motor (30000 rpm) + RA−100 90° spindle (ratio 1:2.67; Theor. Speed 11235 rpm) + ARG−01 speed reducer (Ratio 1:3.92;...
Page 81: 096) Cross Drilling / Milling Attachment
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 12. 305096) CROSS DRILLING / MILLING ATTACHMENT TECHNICAL DATA This is a special attachment for the connector industry. Material machined: brass Eléments Description Caractéristiques Circular cutter ∅, max.: maxi.
Page 82: Technical Description
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 12.1 TECHNICAL DESCRIPTION 12.2 NSK SPINDLE Fig. 1102 Mounting of drilling / milling attachment: as gang tooling in X1 / Y1; Operation and maintenance: as gang tooling in X2 / Y2 possible but incompatible with S2 drive see the NSK NAKANISHI INC.
Page 83: Pneumatics
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e NSK ASTRO SYSTEM SPINDLE Speed Reducer ARG−01 216963 Air Unit K−234 216966 K−265 Chuck CHK− Spindle NR−302 242422 Motor AM−300 216959 30000 t/min. Arbor KCH−03 1102 12.3 PNEUMATICS...
Page 84 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1104 1106 300236 en − 02/07 Chap. 12.3 /4...
Page 85: Nsk Spindle
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1105 Spindel NSK Broche NSK NSK spindle Mandrino NSK Mandril NSK 305098f1 300236 en − 02/07 Chap. 12.3 /5...
Page 86 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1108 1107 300236 en − 02/07 Chap. 12.3 /6...
Page 87: Nsk Spindle Operation
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 12.4 NSK SPINDLE OPERATION Objective: DETERMINATION OF OPERATING RANGE OF NSK SPINDLE FOR CROSS DRILLING / MILLING MOUNTED IN T11 Unit: AM-300 motor (30000 rpm) + NR-302 spindle + ARG-01 speed reducer (Ratio 1:3.92; theor. speed: 7653 rpm)
Page 88 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 12.4 /8...
Page 89: General
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 13. (305107) DIFFERENTIAL-THREADING/TAPPING SPINDLE FOR S1/S3 3620 (OPTION 3620) 13.3 MANUAL GREASING 13.1 GENERAL Put in oil through Nipple 1, Fig. 1202. Use oils indicated in the table below.
Page 90 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1201 1202 300236 en − 02/07 Chap. 13.3 /2...
Page 91 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e GUARD ADAPTATION 561099 1203 1204 300236 en − 02/07 Chap. 13.3 /3...
Page 92: Tests For Differential Threading On
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 13.4 TESTS FOR DIFFERENTIAL THREADING ON S1/S3 13.5 CALCULATING THREADING RATIO Stock : Brass − MS−58 A Calculate a THREADING RATIO as follows : Diameter : 7 mm −...
Page 93: 305112) Internal Thread Whirling On Backwork Gang (T41−T44) 4400
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 14. (305112) INTERNAL THREAD WHIRLING ON BACKWORK GANG (T41−T44) 4400 14.1 GENERAL NOTES AND TECHNICAL DATA TECHNICAL DATA Dimensions (example): M2, 3 mm working length Operating Principle M1.6, 3.5 mm working length...
Page 94: Centering Whirling Toolholder
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 14.2 CENTERING WHIRLING TOOLHOLDER See also Para. 10.1 of Operating Instructions 300231 (INSTALLATION − OPERATION − MAINTENANCE) 305111 300236 en − 02/07 Chap. 14.2 /2...
Page 95: 305113) Pneumatic Coolant System For Internal Thread Whirling On Frontwork & Backwork Gangs
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 14.3 (305113) PNEUMATIC COOLANT SYSTEM FOR INTERNAL THREAD WHIRLING ON FRONTWORK & BACKWORK GANGS End point of coolant tube Starting point of coolant tube 1303 1304 300236 en − 02/07...
Page 96 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Cutting oil Source Coolant Pressure amplifier Coolant for Backwork Tools T41/42/43/44 Coolant for Frontwork Tools T31/32/33 300236 en − 02/07 Chap. 14.3 /4...
Page 97 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 14.4 NSK SPINDLE Operation and maintenance: see the NSK NAKANISHI INC. supplier’s docu- mentation, delivered with each attachment. Pneumatic drive: acc. to Diagram 305098 in Page 10/6 and Electrical Docu-...
Page 98: Nsk Spindle
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 14.5 PNEUMATICS Caution ! Service pressure must not drop below 6 bars. Good spindle operation requires a pressure of 5 bars. Spindel NSK Broche NSK NSK spindle...
Page 99: Optimum Cutting Data
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 14.6 OPTIMUM CUTTING DATA TECHNICAL DATA Feature Description Data Cutter speed: 30000 rpm Spindle speed: 50 rpm Rotation direction: Milling method: down milling Milling direction: from outside inwards Insert: ≥...
Page 100: Programming Sample
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 14.7 PROGRAMMING SAMPLE 14.7.1 Example: Programming C-Axis − Pickoff spindle speed: 50 rpm − M892 (NSK spindle ON) − NSK spindle speed: 30000 rpm − M403 S0 (random) −...
Page 101: Explanations To Example
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 14.7.2 Explanations to Example 14.7.3 Formula for One Variant C4=4950 = Thread Length + Distance between Tool and Workpiece NSK spindle speed: 30000 rpm divided by Lead and multiplied by 3605 Obligatory feedrate: 0.0105 mm/rev...
Page 102 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 14.7.3 /10...
Page 103: 305112) Internal Thread Whirling On Frontwork Gang (T31−T33) 3800
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 15. (305112) INTERNAL THREAD WHIRLING ON FRONTWORK GANG (T31−T33) 3800 GENERAL NOTES TECHNICAL DATA Operating Principle A single-insert cutter rotates and attains a speed of 30000 rpm. The part...
Page 104: Centering Whirling Attachment
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 15.1 CENTERING WHIRLING ATTACHMENT Center the attachment with Spacer 070. 305112 300236 en − 02/07 Chap. 15.1 /2...
Page 105: 305113) Pneumatic Coolant System For Internal Thread Whirling On Frontwork & Backwork Gangs
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 15.2 (305113) PNEUMATIC COOLANT SYSTEM FOR INTERNAL THREAD WHIRLING ON FRONTWORK & BACKWORK GANGS End point of coolant tube Starting point of coolant tube 1403 1404 300236 en − 02/07...
Page 106 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Cutting oil Source Coolant Pressure amplifier Coolant for counter−operations T41/42/43/44 Coolant for end-operations T31/32/33 300236 en − 02/07 Chap. 15.2 /4...
Page 107 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 15.3 NSK SPINDLE Operation and maintenance:see the NSK NAKANISHI INC. supplier’s docu- mentation, delivered with each attachment. Pneumatic drive: acc. to Diagram 305098 in Page 10/6 and Electrical Docu-...
Page 108: Nsk Spindle
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 15.4 PNEUMATICS 15.5 MANUAL LUBRICATION Grease to use: See Instructions 300231, Para. 2.1.1. Important: Service pressure must not drop below 6 bars. Greasing interval: Grease every 6 months or at least every 1000 hours’...
Page 109: Optimum Cutting Data
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 15.6 OPTIMUM CUTTING DATA 15.7 WHIRLING PROGRAMMING SAMPLES − Counter-spindle speed: 50 rpm − NSK spindle speed: 30000 rpm TECHNICAL DATA − Thread: M2 x 0.4 mm...
Page 110: Example 1: Standard Programming
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 15.7.1 Example 1: Standard Programming 15.7.2 Example 2: Programming C-axis − M892 (NSK spindle ON) − M892 (NSK spindle ON) − M103 S50. − M103 S0 (random) −...
Page 111: Explanations To Examples 1 And 2
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 15.7.3 Explanations to Examples 1 and 2 15.7.4 Formula for Two Variants C4=4950 = Thread Length + Distance between Tool and Workpiece NSK spindle speed: 30000 rpm...
Page 112 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 15.7.4 /10...
Page 113: 305115) External Thread Whirling In T33 Position 3650
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16. (305115) EXTERNAL THREAD WHIRLING IN T33 POSITION 3650 >>> 305115a Caution ! Crash hazard with external thread whirler in T33. Always begin referencing axes with Z3 and X3 and only then coninued with the other axes.
Page 114 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Centre couteaux Messermittelpunkt Cutter centre Centro lama Centro cuchilla Axe broche Spindelachse Spindle axis Asse mandrino Eje mandril 305115b 300236 en − 02/07 Chap. 16. /2...
Page 115: General Technical Data
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16.1 GENERAL TECHNICAL DATA − Whirling attachmet (see Fig. 305115a) is mounted in T32−T33. − The whirling head precludes the use of tools in T14 and T24.
Page 116: Technical Data
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16.2 TECHNICAL DATA Whirling Attachment Inclination Angle a) Working Cutter Diameter (Geometrics) as measured with a dial gauge at 40 mm on the spindle Right thread Height Difference h = Tg alpha x 40 mm...
Page 117: Setting Whirling Attachment
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16.3 SETTING WHIRLING ATTACHMENT 16.3.1 Parallelism and Centering To start with : Replace spindle by centering arbor (delivered with attachment), Fig. 305115e Set attachment at 0 Tighten Screws 560, Fig. 305115b.
Page 118 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Parallelism and Centering Tasseau de centrage Zentrierdorn Centering arbor Tassello di centraggio Tarugo de centraje No. 472048 Centre des couteaux Messermittelpunkt Cutter centre Centro lame Centro cuchillas 305115e 300236 en −...
Page 119: Axial Alignment Of Cutters
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16.3.2 Axial Alignment of Cutters To start with : Remove the centering arbor and fit Spindle No. 217213 + Cutter Head No. 570952. Align cutters axially to adhere to the 132 mm dimension in Fig.
Page 120 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Cutter center Geom. − 55 Cutters base 93 (Cutters base) Magnetic shoe base Cutting direction Length gauge No. 572124 1505 Cutter center Geom. − 55 93 (Cutters base)
Page 121 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16.3.3External thread milling tool system Note: The spinning knives must be applied according to the threading to be made. Note: Position T33 Cover with positioning mark (r) and recess for...
Page 122 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e − Sharpen until the 20 mm dimen- Cutting tool sharpening system sion identified below is obtained − Function 3670 (Fig.1) − Identification: Tornos 570504 SHARPENING THE KNIVES...
Page 123 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e − Replace the 3 knives against the ADJUSTING THE 3 KNIVES IN THEIR SUPPORT. gauge pins in this position pre- What to do? Notes sented opposite by turning them on their axis by hand.
Page 124: Whirling Programming Sample
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 16.4 WHIRLING PROGRAMMING SAMPLE 16.4.2 Programming Create a new Operation Line with C1, X3 and Z1 axes and use Support T93 16.4.1 Part Drawing associated with X3 and Z1 axes. Support T93 is given the machine database starting with Version 5.05 of TB−DECO.
Page 125 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 1. The following three operations are required to carry out part positioning Toolcatalog Data in Z1 and attachment positioning in Z3. The attachment is mounted inT33: Op. 5:2...
Page 126: Technical Data And Calculations For External Whirling
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Geometrics Thread Length Correction For correct whirling program, you need Tool T33 with Support 33 as well as A wrong thread length requires entering a correction only in OFFSET of T93 Tool T93 with Support 93.
Page 127 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Calculations for C1 Speed [rpm] Calculations for Whirling Attachment Inclination fz x z x n Lead tg α = 0.055 => α = 3.1685° π x d π...
Page 128 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 16.4.3 /16...
Page 129: 305124) Locking System For Oriented Main Spindle 0940
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 17. (305124) LOCKING SYSTEM FOR ORIENTED MAIN SPINDLE 0940 SPINDLE LOCKING SYSTEM APPLICATION The system is used on: Designation 305063 for Main Spindle Caution ! For correct operation of the system, follow strictly the instructions given in this chapter.
Page 130 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Sealed with Secured with 305124 300236 en − 02/07 Chap. 17. /2...
Page 131 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e COMPONENTS DISMOUNTING Item Designation What to do ? Notes Assembly Tooling − Take down the headstock guard. − Remove Barguide-Tube Support 100. Screwed sleeve − Disconnect the air supply tube.
Page 132 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e REPLACING REAR SPINDLE−SPRING BUSHING FITTING NOTCHED DISK (Use Assembly Tooling 010, 020, 250 and 260 included in the option.) What to do ? Notes What to do ? Notes −...
Page 133 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e ANGULAR SETTING OF SPINDLE LOCK FITTING LOCKING MECHANISM For profiled bars (square, hex), it may be necessary to orient the spindle key in relation to the disk notches.
Page 134: Programming The Mechanical Locking System
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e ORIENTED-SPINDLE LOCKING SYSTEM OPERATION TYPICAL ISO CODE FOR LOCKING/UNLOCKING : − Spindle positioning: by NC Line Spindle S1 Counter−spindle S4 − Oriented-spindle locking: by an air-actuated locking pin which locks in...
Page 135: 306125) Locking Pneumatics For Oriented Main Spindle
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e LOCKING PNEUMATICS OPERATION & LOCKING / UNLOCKING RATE 17.2 (306125) LOCKING PNEUMATICS FOR ORIENTED ADJUSTMENT MAIN SPINDLE − Electrovalve 020: controls advance of locking pin COMPONENTS − Air Flow Control Valve 010: reduces advance rate of locking pin...
Page 136 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 17.2 /8...
Page 137: 305125) Locking System For Oriented Pickoff Spindle 4040
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 18. (305125) LOCKING SYSTEM FOR ORIENTED PICKOFF SPINDLE 4040 PICKOFF-SPINDLE LOCKING SYSTEM APPLICATION Stopping system: 305125 Désignation 305063 for Spindle 217294 Caution ! For correct operation of the system, follow strictly the instructions given 216536 in this chapter.
Page 138 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Tighting torque: 2 Secured with 305125 300236 en − 02/07 Chap. 18. /2...
Page 139 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e COMPONENTS DISMOUNTING Item Designation What to do ? How ? What for ? Notes Assembly Tooling To dismount: Screwed sleeve Take down the pickoff headstock guard. Roller bearing Remove Barguide-Tube Support 070.
Page 140 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e REPLACING REAR PICKOFF−SPINDLE−SPRING BUSHING FITTING NOTCHED DISK (Use Assembly Tooling 080, 090, 280 and 290 included in the option.) What to do ? How ? What for ? Notes...
Page 141 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e FITTING LOCKING MECHANISM ANGULAR SETTING OF SPINDLE LOCK What to do ? How ? What for ? Notes For profiled bars (square, hex), it may be necessary to orient the pickoff spindle key in relation to the disk notches.
Page 142 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e ORIENTED-PICKOFF-SPINDLE LOCKING SYSTEM OPERATION >>> Oriented pickoff spindle stop: by NC Oriented-pickoff-spindle locking: by an air-actuated locking pin which locks in the notched disk in the back of the pickoff spindle to fix the pickoff spindle posi- tion.
Page 143: Programming The Mechanical Locking System
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e TYPICAL ISO CODE FOR LOCKING/UNLOCKING : 18.1 PROGRAMMING THE MECHANICAL LOCKING SYS- TEM. Line Spindle S1 Counter−spindle S4 M103 S0 M403 S0 The locking procedure is a 3−step procedure: G4 X…...
Page 144: 306125) Locking Pneumatics
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 18.2 (306125) LOCKING PNEUMATICS COMPONENTS Item Designation LOCKING PNEUMATICS OPERATION & LOCKING / UNLOCKING RATE Air flow control valve for unlocking ADJUSTMENT Electrovalve − Electrovalve 020: controls advance of locking pin Air flow control valve for locking −...
Page 145: 305185) Limiting Chucking Force Setting System Travel 4052
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 18.3 (305185) LIMITING CHUCKING FORCE SETTING SYS- MOUNTING THE THREADED COVER 561681 TEM TRAVEL 4052 What to do ? Notes Install the threaded cover Description: Remount the 40 / 70 This system allows setting the chucking force travel on the pickoff spindle.
Page 146 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 305185f1 300236 en − 02/07 Chap. 18.3 /10...
Page 147: 305121) Bar Retention Claws 2900
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 19. (305121) BAR RETENTION CLAWS 2900 FUNCTION 2900 COMPONENTS Item Designation V-claw holder Outside V-claw Inside V-claw Locking screw Compression spring 200973 (fitted ex works) Compression spring 212766 305121 300236 en −...
Page 148 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e APPLICATION Bar Retention Claws Option comprises: Désignation 305121 1 set of two V-claws 305129 2 removable tooolders Caution ! Claw the bar simultaneously with both V-claws to avoid lateral stresses on the guidebush.
Page 149 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> Advantages Disadvantages Feed length not affected 2 tool stations required Compatible with all guidebush types Swarf Reliable Spindle stop required No hydraulics Adjustable clawing force SETTING CLAWING FORCE Note: Make sure to set the clawing force of both claws at a time.
Page 150 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 19. /4...
Page 151: Long Part Evacuation 4900
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 20. LONG PART EVACUATION 4900 >>> 20.1 (305116) LONG PART EJECTOR LONG PART EJECTOR APPLICATION On 7&10mm-capacity DECO 2000, Versions 0003 and 0004 in Positions T41 and T42.
Page 152 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 305116a 300236 en − 02/07 Chap. 20.1 /2...
Page 153 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e COMPONENTS MOUNTING LONG PART EJECTOR Item Description To start with: Free Positions T41 and T42. Thrustor support Caution ! For S5-Spindle Drive (305053), replace the belt guard with Thrustor bracket Guard 90.
Page 154 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e EJECTION ROD CHANGE for Long-Part Ejector What to do ? Notes Dismounting Loosen two Screws 210: M4 x 12 Pull the ejection rod through the counter-spindle..by connecting the supply pipes.
Page 155 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 561727 561726 305116e 305116d 300236 en − 02/07 Chap. 20.1 /5...
Page 156: 305128) Long Part Catcher
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 20.2 (305128) LONG PART CATCHER COMPONENTS LONG-PART CATCHER EQUIPMENT Item Designation To be selected as required: Chute Thrustor Désignation 305116 Long-Part Ejector; see Para. 19.1 305130 Long-Part Evacuation Pneumatics; see Para. 19.3 305121 + 305129 Bar Retention Claws;...
Page 157 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e LONG-PART CATCHER CHARACTERISTICS Feature Description Data Chute stroke: 125 mm DECO 7/10: ∅ 1 à 10 mm Part diameter: Part length: max. 230 mm OPERATION 4 holes to drill...
Page 158 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e LONG-PART EVACUATION KINEMATICS Ejector & Catcher Long-Part Length, max.: 230 mm 300236 en − 02/07 Chap. 20.2 /8...
Page 159: 305130) Long Part Evacuation Pneumatics
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 20.3 (305130) LONG PART EVACUATION PNEUMATICS COMPONENTS LONG-PART EVACUATION PNEUMATICS OPERATION The electrovalves control the following thrustors: Item Designation Ejector thrustor: see Fig. in Para. 19.1 Electro−distributor Catcher chute thrustor: see Fig.
Page 160 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e SPACE REQUIRED For Long-Part Evacuation REDUCTION TUBES A set of reduction tubes available for various part diameters to be accom- modated in the counter-spindle: ∅ ∅ Part...
Page 161: Chip Recuperator Outside Machine 5450
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 21. CHIP RECUPERATOR OUTSIDE MACHINE 5450 COMPONENTS Option 5450 Item Designation Pump Independent oiltank on wheels Chip tank Chute Oil splash cover Overflow for the oil level equilibrium Machine oiltank modified according to Fig.
Page 162 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e CHIP RECUPERATOR MAINTENANCE Maintenance interval: Each week What to do ? Notes Remove chiptank and check the chips accumulated inside indepen- dent oiltank No. 1. Clean if necessary.
Page 163 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Fig. 2003 300236 en − 02/07 Chap. 21. /3...
Page 164: Chip Recuperator Description
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 21.1 CHIP RECUPERATOR DESCRIPTION Note − The chip convoyance outside the machine is implemented by a chute All modifications are effected in our works when function 5450 is pur- placed at the inside of the machine.
Page 165: Addresses
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Declaration of option chip conveyor K1.2 = 1. 21.2 CHIPR REUPERATOR PROGRAMMING − Select mode “MDI” on operator panel. The declaration of the option, the programming of engagement and disengagement must be effected according to the following directions.
Page 166 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e Unlock access to parameters: − Get positioned on line K01. − Select mode “MDI” on operator panel. − Get positioned with cursor on bit 2 (000000000). − Press key “OFFSET SETTING”...
Page 167 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> PMC PRM (TIMER) MONIT (RUN / STOP) #001 ADDRESS DATA ADRESS DATA 600000 300000 (time pump OFF in ms: 300 sec. = 5 min.) 60000 (time pump ON in ms: 60 sec. = 1 min.)
Page 168 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e >>> 300236 en − 02/07 Chap. 21.2 /8...
Page 169: Index
OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 22. INDEX 22.1 INDEX: OPTIONS 0940, (305124) Locking System for Oriented Main Spindle, Chap. 17. /1 1600, (305009) cross drilling attachment, Chap. 2. /1 1610, (305049) spacers, Chap. 2.1 /2 1700, (305058) RADIAL polygoning attachment, Chap.
Page 170 OPTIONS & ALLIED TOOLING − DECO 7/10 − DECO 7a/10a − DECO 7e/10e 4900, long part evacuation, Chap. 20.1 /1 5120, Frontwork Tool Breakage Sensor, Chap. 8.1.1 /1 5430, (305173) Mist & Smoke Control Unit FILTERMIST, Chap. 8.3.1 /6 5450, CHIP RECUPERATOR outside machine, Chap. 21. /1 5483, fb 703 FIRE PREVENTION UNIT, Chap.

This manual is also suitable for:

Deco 7a/10a Deco 7e/10e

tornos DECO 7/10 Manual

1 Generalities

305009 ) Cross Drilling Attachment 1600

305058 ) Radial Polygoning Attachment 1700

305066 ) Slotting Attachment for 30−50Mm−Od Cutters 1800

5 Spindles

6 Drilling / Slotting Attachment

242447 ) Attachment for Cutting Pinions by Generation

8 Peripherals & Other Options

305086 ) Oil Injector for Collet Rinsing 4060

10 Customer-Interface Options

305092 ) Milling / Slotting Attachment in T33 3700

96 ) Cross Drilling / Milling Attachment

13 (305107) Differential-Threading/Tapping Spindle for S1/S3 3620 1

305112 ) Internal Thread Whirling on Backwork Gang (T41−T44) 4400

305112 ) Internal Thread Whirling on Frontwork Gang (T31−T33) 3800

305115 ) External Thread Whirling in T33 Position 3650

305124 ) Locking System for Oriented Main Spindle 0940

305125 ) Locking System for Oriented Pickoff Spindle 4040

305121 ) Bar Retention Claws 2900

20 Long Part Evacuation 4900

21 Chip Recuperator Outside Machine 5450

22 Index

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