Signode WP-2 Operation, Parts And Safety Manual

Air powered tensioner

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WP-2
AIR POWERED TENSIONER

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Summary of Contents for Signode WP-2

  • Page 1 WP-2 AIR POWERED TENSIONER...
  • Page 2: General Safety Considerations

    Use the correct Signode products for your application. 2. TRAINING. This tool must not be used by persons not properly trained in its use. Be certain that you receive proper training from your employer. If you have any questions contact your Signode Representative. 3. EYE INJURY HAZARD.
  • Page 3: Cutting Tensioned Strap

    Keep work areas uncluttered and well lighted. Several combinations of strap, seals and tools can be used with this tensioner. Use the correct Signode products for your application. If you need help contact your Signode Representative. SAFETY PROCEDURES FOR TOOL OPERATION Before using this tool, read its Operation and Safety instructions.
  • Page 4: Specifications

    General Safety Instructions Specifications Maximum operating pressure is 90 psig (6.2 bar). Pneumatic Information Tool Installation Tool Operation Parts List & Exploded View Repair Instructions Maintenance WP-2 TENSIONER Part Number 023070 SPECIFICATIONS STRAP MODEL TYPE WIDTH THICKNESS WP-2 MAGNUS 2"...
  • Page 5: Pneumatic Information

    Filter-Regulator-Lubricator Unit (Signode Part No. 008559 or 173111) FRL Mounting Bracket (Signode Part No. 071982) Air Hose, 3/8" ID, 1/4" Fittings (Signode Part No. 008558) Reducer Bushing, 3/8"...
  • Page 6 The remaining moisture is removed at the water leg in the piping system or in the filter. NOTE: Additional information is available in the Signode publication, "Air Supply Manual" (Part No. 186038). If you have any questions, contact your local Signode Representative.
  • Page 7: Tool Installation

    An air line dryer adjacent to the compressor. b. Use lubricant recommended by Signode. Signode has tested the use of anti-freezes, none work well in air tools; the tool will gum up when anti-freezes are introduced and will not function properly.
  • Page 8: Tool Operation

    TOOL OPERATION 3. Thread strap in to the windlass and under the strap pin. Strap should extend 4" - 8" beyond the windlass. Wear safety glasses which conform to ANSI standard Z87.1 or EN 166. Stand to one side of the strap while tensioning. Make sure all bystanders are clear before proceeding.
  • Page 9 6. While standing to one side of the strap 8. After sealing the strap, rotate the valve line, rotate the valve collar clockwise to collar counterclockwise to unwind the tension strap allowing motor to stall out windlass. Note tab end of strap in at desired tension.
  • Page 10: Parts List, Tool

    PARTS LIST, TOOL QTY PART # DESCRIPTION KEY QTY PART # DESCRIPTION 008827 Idler plate 160479 Bearing shim 008829 Ring gear 002481 Name plate 008148 Roll pin, 1/8 x 7/16 005211 Flexlock nut 3/16-18 008854 Ball bearing 7304W 005214 Roll pin 1/4 dia. x 3/4 023053 Base 004939...
  • Page 11 QTY PART # DESCRIPTION QTY PART # DESCRIPTION 023064 Front link 023077 Wear pad 023065 Rear link 023080 Roll pin 3/16 x 7/8 023066 Ratchet gear 023668 Plastic grip 023067 Gripper shaft 008645 Bearing,Fafnir 205KDD 023068 Support pin 023742 Bearing,Fafnir 210PP 023069 Center link 023743...
  • Page 12 PARTS LIST, AIR MOTOR 306387 QTY. PART NO. DESCRIPTION 422221 Ball bearing 422222 End plate 422223 422224 Cylinder 422701 Rotor 422702 422227 Ball bearing 422703 End plate 422229 Vane 422704 Motor casing 422232 Flow washer 422233 Axle 422234 Valve 422235 Spring 422236 O-ring...
  • Page 14: Repair Instructions

    REPAIR INSTRUCTIONS Refer to pages 10 & 11 of this manual for additional part information and location. GRIPPER AND WEAR PAD DISASSEMBLY Remove the following parts: ! ! Front roll pin (38) ! ! Front link (25) ! ! Gripper (24) ! ! Roll pin (15) ! ! Wear pad assembly (37) Clean, inspect and replace worn and/or broken parts.
  • Page 15: Tool Maintenance

    TOOL LUBRICATION - Signode tools use a variety of greases and oils, all of which can be ordered through Signode. When ordering indicate tool model, part number and name. The gear housing of this tool should be packed 1/3 full with non-fluid oil #K55.
  • Page 16 Glenview, Illinois plant, any tool which proves to not operate per functional specifications within the stated period. Signode reserves the right to replace any tool which proves not to operate per functional specifications with a new or like-new tool of the same model if in Signode's judgement such replacement is appropriate.

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