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HSB Beta 60-ZSE Original Assembly And Maintenance Instructions

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Original
Assembly and
Maintenance
Instructions
Linear Unit
Type
Beta 60-ZSE
Beta 80-ZSE
Beta 110-ZSE
HSB Automation GmbH
In Laisen 74
72766 Reutlingen
Germany
Tel. +49 7121 14498-0
Fax +49 7121 14498-10
Info@HSB-Automation.de
www.hsb-automation.de
Distributor:
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 - 134
74348 Lauffen/Neckar
Germany
Tel. +49 7133-103-0
Fax +49 7133-103-2399
info@de.schunk.com
www.schunk.com
FM 239 Master-MuW-Anleitung Beta-Typ-Z Rev.01

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  • Page 1 Original Assembly and Maintenance Instructions Linear Unit Type Beta 60-ZSE Beta 80-ZSE Beta 110-ZSE HSB Automation GmbH In Laisen 74 72766 Reutlingen Germany Tel. +49 7121 14498-0 Fax +49 7121 14498-10 Info@HSB-Automation.de www.hsb-automation.de Distributor: SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr.

  • Page 3: Table Of Contents

    distributed by Safety Table of contents Safety ........................3 Symbols used ......................3 Intended use ......................3 General safety ......................4 Use in clean rooms (ISO 14644) ................4 Use in potentially explosive areas ................4 Technical condition of the linear unit ................4 Changes to the linear unit ..................
  • Page 4 Safety About these instructions Scope These instructions apply to the following linear unit with toothed belt drive:  Beta 60-ZSE  Beta 80-ZSE  Beta 110-ZSE The drawings show the type Beta 80-ZSE and are intended to be examples for all other types where details may appear different.

  • Page 5: Safety

    distributed by Safety Safety These installation and maintenance instructions are part of the unit and must be kept readily available at all times for reference. The instructions must be passed on together with the unit to any third party. It is important that you contact the manufacturer should there be any part of these Operating Instructions that you do not clearly understand.

  • Page 6: General Safety

    distributed by Safety General safety Date of The linear unit may only be operated when the machine or installation commissioning installed into which it has been is found to comply with the following directives, laws, regulations and standards:  the relevant accident prevention regulations, ...

  • Page 7: Changes To The Linear Unit

    There are to be no changes, either structural or safety-related, carried modifying out on the linear unit without the prior written agreement of HSB. We accept no liability for any unauthorised changes carried out on the unit. The operator may only carry out the maintenance and repair work specified in these Operating Instructions.

  • Page 8: Warranty

    distributed by Warranty or disassembly of a linear unit with instruction and, in particular, safety- related instruction. We recommend that the operator acknowledges in writing that the employees have received the appropriate instruction. Checking the unit The operator is obliged, in accordance with the EU directive 89/655/EEC Art.

  • Page 9: Technical Data - Standard Design

    distributed by Technical data – standard design Technical data – standard design Technical data – linear Unit sizes unit Type Beta with Beta Beta Beta toothed belt drive Drive element Toothed belt Stroke per revolution [mm] Max. speed [m/s] 5.00 5.00 5.00 Max.
  • Page 10 Technical data – standard design Forces and moments for Beta linear unit with toothed belt drive Type designation Dynamic forces [Nm] Dynamic moments [Nm] idle Beta 60-ZSE 1150 1.00 Beta 80-ZSE 1100 2400 1600 1.40 Beta 110-ZSE 3600...
  • Page 11 distributed by Technical data – standard design Tightening torques [Nm] for coupling with clamping hub Size Coupling diameter [mm] Screw size Tightening torque [Nm] 1.34 10.50 10.50 25.00 25.00 Tightening torques [Nm] for coupling with clamping ring Size Coupling diameter [mm] Screw size Tightening torque [Nm] 1.34...

  • Page 12: Product Description

    distributed by Product description Product description Linear unit with toothed belt drive Bearing housing A Attachment Basic profile Bearing housing A Toothed belt Carriage plate Toothed belt holder Figure 1: Sub-assemblies of the Beta linear units with toothed belt drive A mechanical linear drive converts rotation into linear motion and thus facilitates fast, safe and accurate movement of loads from one position to another.

  • Page 13: Transport And Storage

    distributed by Transport and storage Transport and storage The mechanical linear drive is a precision instrument. Any heavy impact to this instrument may damage the mechanics and impair its functionality. Risk of damage by heavy impact or bending! Only transport an assembled linear unit using transport locks. In order to avoid any damage to the linear unit when storing or transporting it, the following measures must be taken in order to protect it from jolting or slipping:...

  • Page 14: Assembly And Alignment

    distributed by Assembly and alignment Assembly and alignment The linear unit can be mounted as follows:  With mounting brackets  With screws in the sliding blocks  With screws in the factory-fitted threaded rails  Mount the linear unit only on a flat surface. Standard parallelism <0.2 mm/1000 mm.

  • Page 15: Screwing Linear Unit Into Place From Underneath

    distributed by Assembly and alignment Screwing linear unit into place from underneath Figure 3: Sliding blocks (1) in the slot on the underside of the basic profile Secure the linear unit using fastening screws from below using the sliding blocks or the threaded rails in the basic aluminium profile (Figure 3).

  • Page 16: Setting The Maximum Stroke

    distributed by Assembly and alignment Setting the maximum stroke Risk of serious injury from overturning transport devices. Should the carriage come to a stop beyond the safety area, the transport device mounted on this may break off or overturn. The linear unit can be damaged beyond repair.
  • Page 17 distributed by Assembly and alignment The limit switches must trip so that the carriage comes to a stop immediately short of the safety area. At delivery, the safety area is marked with a band (3). Proceed as follows Switch on the power supply for the limit switches. Loosen the fastening screws for the limit switch.

  • Page 18: Adjusting The Position Of The Mechanical Limit Switches

    distributed by Assembly and alignment 6.3.2 Adjusting the position of the mechanical limit switches Mechanical safety limit switches (NC) must be used if there is a risk that persons may be endangered unless the electric drive shuts down immediately. The drive may be started up only once all limit switches are correctly adjusted and are connected! Mechanical safety limit switches may be combined with inductive limit switches.
  • Page 19 distributed by Assembly and alignment The limit switches must trip so that the carriage comes to a stop immediately short of the safety area. At delivery, the safety area is marked with a band (3). Proceed as follows Switch on the power supply for the limit switches. Loosen the clamping screw for the retaining plate (Figure 5).

  • Page 20: Installing The Drive

    distributed by Assembly and alignment Installing the drive Make sure that the direction of rotation of the external drive corresponds to the direction of rotation of the spindle or the toothed belt, so that the limit switches operate correctly. Safety area Carriage with direction of travel plus and minus from the reference point 0...
  • Page 21 distributed by Assembly and alignment Proceed as follows Place the motor and the coupling elements in the mounting position alongside the linear unit. Check the direction of rotation of the motor. It must correspond to the safety limit switches (Figure 6). Change the direction of rotation of the motor if required.

  • Page 22: Commissioning

    distributed by Commissioning Commissioning Risk of injury or damage to other installation parts as a result of quick linear motion of the transport device due to load thrown out. Only authorised personnel are permitted to commission the linear unit. Risk of crushing due to incorrect direction of movement of the transport device.

  • Page 23: Operation

    distributed by Operation Operation The drive motor can heat up considerably during operation. In this case, refer to the operating instructions supplied for the drive motor. In addition, hazards can occur due to noise, tilting and falling, failure to observe ergonomic principles, and the surroundings in which the unit is used.

  • Page 24: 10 Maintenance

    distributed by Maintenance 10 Maintenance Around all rotating parts, e.g. GX shaft and around the toothed belt (when used without cover band), there is a risk of being pulled in, and of clothing or body parts being caught up and trapped. There is also a risk of crushing around the moving carriage.
  • Page 25 distributed by Maintenance Lubrication points for standard linear units Fig. 8: Lubricating hole on the carriage In order to relubricate the linear guide system, there is a lubricating hole on the carriage which must be supplied with grease using the part built onto the carriage.
  • Page 26 distributed by Maintenance Lubrication plan for lubrication point F (for rail guide) Guide carriage size Lubrication interval Amount of Type of grease grease [cm³] per guiding carriage 15 with ball chain approx. 0.4 Grease in accordance with DIN 51825-KPE1R-20, e.g. 20 with ball chain approx.

  • Page 27: Replacing The Toothed Belt

    distributed by Maintenance Replacing the toothed belt 10.2  For optimum function during operation, it must be ensured during installation that no foreign bodies enter the basic profile or other parts of the linear unit.  Do not damage the standard parts (screws, etc.) as they will be used again.
  • Page 28 distributed by Maintenance holders (5) out of the attachment. Unscrew both bearing housings (6). Pull both toothed belt holders out of the basic profile (7) in the direction of the bearing housings. Unscrew the top parts of the toothed belt holders (8). Pull the faulty toothed belt (9) out of the two bearing housings.

This manual is also suitable for:

Beta 80-zseBeta 110-zse

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