Bodine 33A Manual

Inspecting and replacing brushes

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Inspecting and Replacing Brushes in Bodine Type
33A, 42A, and 32A (PMDC) Motors or Gearmotors
The permanent magnet DC (PMDC) motors and gearmotors manufactured by
Bodine Electric Company are unique compared to other DC motors and
gearmotors in many ways. This is because the primary objectives in the design
of all Bodine products are long life, quiet operation, and no lubricant leakage.
With regard to long brush life, the Bodine type
33A, 42A, and 32A motors and gearmotors
employ a unique method of maintaining a
constant force on the brushes inside the motor.
A roll-type spring is used instead of the more
common coiled spring. The roll-type spring puts
a constant force on the brushes even as they
wear and get shorter. By contrast, the force
exerted by a coiled spring diminishes as the
brushes get shorter and the spring approaches its
uncompressed length. Reduced force on the
brushes can cause them to "hop" on the
commutator and wear faster. The roll-type
spring is a superior design.
Installing the roll-type springs correctly is
critical in order to obtain optimal performance
from your Bodine motor or gearmotor. Incorrect
installation can cause brushes to wear faster, or
ultimately could damage the product.
By following these instructions when inspecting and replacing the brushes in a
Bodine type 33A, 42A, or 32A motor or gearmotor, the user can be assured of
long brush life, and desired motor or gearmotor performance.
TOOLS NEEDED:
Large slotted
Medium size
tip screwdriver
slotted tip
screwdriver
Inspecting and Replacing Brushes in a Bodine Type 33A, 42A, and 32A motor or gearmotor. Lit P/N 07481063A. © Bodine 2007
851-628 Rev. A
Small
Pair of long nose
screwdriver with
pliers
any type of tip
Roll-type Spring
Coiled Spring
Safety glasses
Page 1 of 8

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Summary of Contents for Bodine 33A

  • Page 1: Tools Needed

    Inspecting and Replacing Brushes in a Bodine Type 33A, 42A, and 32A motor or gearmotor. Lit P/N 07481063A. © Bodine 2007 Page 1 of 8 851-628 Rev. A...
  • Page 2 STEP #1 – Disconnect Power Disconnect the motor wires from the power source before working on the motor. The motor or gearmotor should be cooled off to room temperature. Failure to disconnect the motor wires from the power source before inspecting or replacing WARNING brushes can result in personal injury.
  • Page 3 Then grasp the flat part of the spring with a pair of long nose pliers (Figure 4). There is a hook at the other end of the spring (see Figure 5) that must be disengaged from the bottom edge of the brush box. Press inward on the spring to unhook the spring.
  • Page 4 If new brushes are required, record the motor type and serial number from the motor nameplate. Contact your supplier, any Authorized Bodine Distributor, or our Service Figure 8 – Measure brush. Department. You will find more information on how to contact us on Bodine Electric’s website at:...
  • Page 5 Contact your supplier, any Authorized Bodine Distributor, or our Service Department. You will find more information on how to contact Bodine Electric at: www.bodine-electric.com...
  • Page 6 STEP #9 – Install Springs Correct replacement of brush springs is critical to assure optimum drive performance. Grasp the tip of the spring bracket such that the coil of the roll- type spring will be on the “brush side” of the brush box, and resting on the brush when the brush spring is brought up to the brush box (see Figure 12).
  • Page 7 Contact your supplier, any Authorized Bodine Distributor, or our Service Department. You can find more information on how to contact Bodine Electric at: www.bodine-electric.com Screw brush caps back into the end shield using largest possible screwdriver.
  • Page 8 2500 W. Bradley Place Chicago, Illinois 60618 U.S.A. TEL: (773) 478-3515 FAX: (773) 478-3232 www.bodine-electric.com Inspecting and Replacing Brushes in a Bodine Type 33A, 42A, and 32A motor or gearmotor. Lit. P/N 07481063A1. © Bodine 2007 Page 8 of 8 851-628 Rev. A...

This manual is also suitable for:

42a32a

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