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Flo-Dynamics
TSD440™
INTRODUCTION to the TSD440.................................................. 2
I. SAFETY INFORMATION ......................................................... 3
Important Safety Notice....................................... 3
Important Safety Instructions............................... 5
II. SYSTEM FEATURES & SPECIFICATIONS ........................... 9
Features............................................................... 9
Dimensions & Technical Specifications............... 10
Machine Overview............................................... 11
Control Panel Overview....................................... 12
Special Functions................................................ 14
III. OPERATING PROCEDURES ............................................... 15
Transmission Fluid Exchange.............................. 16
IV. TROUBLESHOOTING & ADDITIONAL HELP ................... 18
Common Problems/Solutions.............................. 19
- Section 4.01:
Customer Service Contact Information................ 19
- Section 4.02:
V. APPENDIX A - MAINTENANCE ......................................... 20
Maintenance Procedures..................................... 20
VI. APPENDIX B - REPLACEMENT PARTS .......................... 21
Replacement Part List........................................ 21
Replacement Part Illustrations............................. 22
Ordering Information............................................ 23
LIMITED WARRANTY ............................................................... 24
Operations Manual
TABLE OF CONTENTS
Printed in the U.S.A. for Shift-Rite ®
Table of Contents
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Summary of Contents for FLO-DYNAMICS TSD440
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Page 1: Table Of Contents
® Flo-Dynamics TSD440™ Table of Contents TABLE OF CONTENTS INTRODUCTION to the TSD440..........2 I. SAFETY INFORMATION ............3 Important Safety Notice........3 - Section 1.01: Important Safety Instructions....... 5 - Section 1.02: II. SYSTEM FEATURES & SPECIFICATIONS ......9 Features............... -
Page 2: Introduction To The Tsd440
• The ATF fluid exchange, from setup to finish, typically takes 11 minutes or less! No wonder an ATF exchange is the most requested method of preventative automatic transmission maintenance today. Please take time to read through this manual to familiarize yourself with the TSD440 before performing your first ATF exchange. Operations Manual... -
Page 3: Safety Information
1.01 IMPORTANT SAFETY NOTICE For your safety, read this manual thoroughly before operating your TSD440 unit. Your TSD440 unit is intended for use by properly trained, skilled professional automotive technicians. The safety messages presented below and throughout this user’s manual are reminders to the operator to exercise care when using this unit. - Page 4 ® I. Safety Information Flo-Dynamics TSD440™ • Safety Symbols A safety symbol, when present, gives a graphical description of the potential hazard, and how to avoid the hazard: Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection...
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Page 5: Section 1.02: Important Safety Instructions
Improper use and operation. • Read, understand and follow all safety messages and operational procedures in this manual before operating the Flo-Dynamics TSD440. • This equipment should be operated only by qualified personnel. • Use this equipment only as described in this manual. - Page 6 Contact with moving parts can cause injury. Risk of fire or explosion. • Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline. • Keep hoses and jumper cables away from heat sources and sharp edges.
- Page 7 ® Flo-Dynamics TSD440™ I. Safety Information • Be sure both battery cables are tightly connected to the battery terminals as instruc before proceeding with a fluid exchange. • Never remove battery cables from the battery terminals while the machine is operating.
- Page 8 • Never pull on the power cables or service hoses to transport the TSD440. Damage may occur to these components, or machine may tip over.
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Page 9: System Features & Specifications
® Flo-Dynamics TSD440™ II. System Features & Specifications II. SYSTEM FEATURES & SPECIFICATIONS 2.01 FEA TU ES Mechanical Features • Accurate sensor technology allows optimum fluid level to be main tained in vehicle’s transmission. • Two in-line 22-micron absolute fluid filters capture microscopic particles and contaminants. -
Page 10: Section 2.02: Dimensions & Technical Specifications
® II. System Features & Specifications Flo-Dynamics TSD440™ 2.02 DIMENSIONS & TECHNICAL SPECIFICATIONS DIMENSIONS: 40" Tall 24 3/4" Wide 25" Deep Service Hoses: 10’ outside of m achine Wheels: 6” locking casters (front) 6” casters (back) Weight: 95 lbs TECHNICAL SPECIFICATIONS:... -
Page 11: Section 2.03: Machine Overview
® Flo-Dynamics TSD440™ II. System Features & Specifications 2.03 MACHINE OVERVIEW Operations Manual Printed in the U.S.A. for Shift-Rite ®... -
Page 12: Section 2.04: Control Panel Overview
® II. System Features & Specifications Flo-Dynamics TSD440™ 2.04 CONTROL PANEL OVERVIEW OPTION MENU Option: Function: OP 1 – ADD 1 QUART Quickly adds fluid; Used for filling the pan. OP 2 – REMOVE 1 QUART Quickly drains fluid; Used for draining the pan. - Page 13 ® Flo-Dynamics TSD440™ II. System Features & Specifications BUTTONS B utton: Function: QUANTITY Allows operator to choose one of four different exchange volumes. START / EXCHANGE Starts an exchange at the amount selected. or OPTIONS Also activates options when selected in the option menu.
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Page 14: Section 2.05: Special Functions
® II. System Features & Specifications Flo-Dynamics TSD440™ 2.05 SPECIAL FUNCTIONS DANGER • Wear safety goggles an d pro ctive clothing, user and bystander. • Do not smoke, place m etal tools on batter or allow a spark or flame in vicinity of bat •... -
Page 15: Operating Procedures
• D o n t operate the TSD440 in the vicinity of open containers of flammable liquids such gas line. • T achine is equipped to operate on 12-volt DC power only. -
Page 16: Section 3.01: Transmission Fluid Exchange
® III. Operating Procedures Flo-Dynamics TSD440™ 3.01 TRANSMISSION FLUID EXCHANGE IMPORTANT Turn vehicle’s A/C sy stem OFF before starting an exchange. New transmission fluid MUST be 65°F or above for optimal performance. NOTE: This machine is fully automatic. Refer to your control panel at all times. - Page 17 ® Flo-Dynamics TSD440™ III. Operating Procedures RAINING THE WASTE ATF FLUID With the battery cables co nnected to the vehicle’s battery, connect an open-end hose (941288) to the RED service hose. Pla ce this hose in your waste fluid receptacle and then select “DRAIN WASTE TANK”...
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Page 18: Troubleshooting & Additional Help
WARNING • Wear safety goggles and protective clothing, user and bystander. • Do not operate the TSD440 in the vicinity of open containers of flammable liquids such s gasoline. • This machine is equipped to operate on 12-volt DC power only. -
Page 19: Common Problems/Solutions
® Flo-Dynamics TSD440™ IV. Troubleshooting & Additional Help 1 COMMON PROBLEMS / SOLUTIONS blem: System doe s not power up, operates erratically or display reads “Low E”. Solution: Check battery connection. Make sure there are no loose connections, and the machine’s battery clips are not reversed. -
Page 20: Appendix A - Maintenance
V. Appendix A - Maintenance Flo-Dynamics TSD440™ V. APPENDIX A – MAINTENANCE NOTE: The Flo-Dynamics TSD440 requires a minimal amount of maintenance. CAUTION • Frequently inspect and clean any tools used, and lubri cate all non-sealed ratchet mechanisms with light oil. -
Page 21: Appendix B - Replacement Parts
® Flo-Dynamics TSD440™ VI. Appendix B – Replacement Parts VI. APPENDIX B – REPLACEMENT PARTS 6.01 REPLACEMENT PART LIST Part # Description 941732W Control Panel w/ Elec. Board & Label 940304 Battery Cable Assembly 941617W Sensor Control Box 940474 Sensor Rod 941225 5/8"... -
Page 22: Section 6.02: Replacement Part Illustrations
® VI. Appendix B – Replacement Parts Flo-Dynamics TSD440™ 6.02 REPLACEMENT PART ILLUSTRATIONS Operations Manual Printed in the U.S.A. for Shift-Rite ®... -
Page 23: Section 6.03: Ordering Information
® Flo-Dynamics TSD440™ VI. Appendix B – Replacement Parts 6.03 ORDERING INFORMATION To order replacement parts for the Flo-Dynamics TSD440, call: 1-800-525-5438 Operations Manual Printed in the U.S.A. for Shift-Rite ®... -
Page 24: Limited Warranty
LIMITED ONE (1) YEAR WARRANTY Flo-Dynamics TSD440 Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for one year from the date of original invoice. External hoses, remote control modules, adapters and all other attachments, supplies and consumables (except as otherwise provided herein) are warranted for 90 calendar days from the date of original invoice.