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Flo-Dynamics
TSD440™
®
INTRODUCTION to the TSD440 ................................................. 2
I.
SAFETY INFORMATION ....................................................... 3
Important Safety Notice....................................... 3
Important Safety Instructions............................... 5
II. SYSTEM FEATURES & SPECIFICATIONS .......................... 9
Features............................................................... 9
Dimensions & Technical Specifications............... 10
Machine Overview............................................... 11
III. OPERATING PROCEDURES ...............................................12
Basic Operating Instructions................................ 13
Additional Instructions.......................................... 14
- Section 3.02:
IV. TROUBLESHOOTING & MAINTENANCE ......................... 15
Common Problems / Solutions............................ 15
Maintenance Procedures..................................... 15
V. REPLACEMENT PARTS ..................................................... 16
Replacement Part List........................................ 16
Replacement Part Illustrations............................. 17
Ordering Information............................................ 18
LIMITED WARRANTY ............................................................... 19
Operations Manual
TABLE OF CONTENTS
Printed in the U.S.A. for Flo-Dynamics ®
Table of Contents
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Summary of Contents for FLO-DYNAMICS TSD440
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Page 1: Table Of Contents
Flo-Dynamics TSD440™ Table of Contents ® TABLE OF CONTENTS INTRODUCTION to the TSD440 ..........2 SAFETY INFORMATION ............3 Important Safety Notice........3 - Section 1.01: Important Safety Instructions....... 5 - Section 1.02: II. SYSTEM FEATURES & SPECIFICATIONS ......9 Features............... -
Page 2: Introduction To The Tsd440
• The ATF fluid exchange, from setup to finish, typically takes 10 minutes or less! No wonder an ATF exchange is the most requested method of preventative automatic transmission maintenance today. Please take time to read through this manual to familiarize yourself with the TSD440 before performing your first ATF exchange. Operations Manual... -
Page 3: Safety Information
1.01 IMPORTANT SAFETY NOTICE For your safety, read this manual thoroughly before operating your TSD440 unit. Your TSD440 unit is intended for use by properly trained, skilled professional automotive technicians. The safety messages presented below and throughout this user’s manual are reminders to the operator to exercise care when using this unit. - Page 4 Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move Operations Manual Printed in the U.S.A. for Flo-Dynamics ®...
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Page 5: Section 1.02: Important Safety Instructions
Improper use and operation. • Read, understand and follow all safety messages and operational procedures in this manual before operating the Flo-Dynamics TSD440. • This equipment should be operated only by qualified personnel. • Use this equipment only as described in this manual. - Page 6 Contact with moving parts can cause injury. Risk of fire or explosion. • Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline. • Keep hoses and jumper cables away from heat sources and sharp edges.
- Page 7 “Appendix C – Replacement Parts” to order new hoses. • The use of any other accessories not specified in this manual may create a hazard. Tools that slip or break can cause injury. Operations Manual Printed in the U.S.A. for Flo-Dynamics ®...
- Page 8 • Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled. • Never pull on the power cables or service hoses to transport the TSD440. Damage may occur to these components, or machine may tip over.
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Page 9: System Features & Specifications
• Totalizer check (indicates lifetime use) • Interactive menu: - “Auto Prime” feature automatically primes the system - Indicate new fluid volume - Indicate used fluid capacity - Read battery voltage Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 10: Section 2.02: Dimensions & Technical Specifications
95 lbs TECHNICAL SPECIFICATIONS: Power: 12-Volt DC from vehicle battery Fuse: 15 Amp Fluid Sensors: Accurate sensor technology Filters: 22-micron absolute fluid filters Operating Temperature: 65º to 150ºF (15º to 65ºC) Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 11: Section 2.03: Machine Overview
Flo-Dynamics TSD440™ II. System Features & Specifications ® 2.03 MACHINE OVERVIEW Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 12: Operating Procedures
WARNING • Wear safety goggles and protective clothing, user and bystander. • Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline. • This machine is equipped to operate on 12-volt DC power only. -
Page 13: Section 3.01: Basic Operating Instructions
12. After second cycle completes, the unit will beep and display “Complete”. 13. You may top off or remove fluid by using the “ADD FLUID” or “REMOVE FLUID” buttons. 14. Press 0 to return to the main menu. Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 14: Additional Instructions
3. Connect the red service hose to the fitting on the left side of the machine 4. Press 0 5. Press 5 6. Press START Prime Fitting CUSTOMER SERVICE CONTACT INFORMATION If you experience any problems or have any questions, call technical support at: 1-800-303-5874 Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 15: Troubleshooting & Maintenance
This helps eliminate surface tension caused by debris and contamination from the air. Using a sharp pick, remove screen. Clean using degreaser and brush, and blow out with air compressor. • Periodically Wipe Down Exterior using a soft, damp cloth. Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 16: Replacement Parts
Locking Caster Wheel R942137 Caster Wheel 940796A Canister Filter R942150 Used Fluid Screen (1 1/4" Diameter) 941771 Operations Manual 941772 Quick Start Instructions 941773 Quick Start Instructions: Additional Functions 941921 Universal Hose Chart Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 17: Section 5.02: Replacement Part Illustrations
Flo-Dynamics TSD440™ VI. Replacement Parts ® 5.02 REPLACEMENT PART ILLUSTRATIONS Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 18: Section 5.03: Ordering Information
Warranty Flo-Dynamics TSD440™ ® 5.03 ORDERING INFORMATION To order replacement parts for the Flo-Dynamics TSD440, call: 1-800-303-5874 Operations Manual Printed in the U.S.A. for Flo-Dynamics ®... -
Page 19: Limited Warranty
LIMITED ONE (1) YEAR WARRANTY Flo-Dynamics TSD440 Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for one year from the date of original invoice. External hoses, remote control modules, adapters and all other attachments, supplies and consumables (except as otherwise provided herein) are warranted for 90 calendar days from the date of original invoice.