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Summary of Contents for Mounting Systems Infix ProLine
- Page 1 Infix ProLine Installation manual...
- Page 2 Content Introduction Short Description About These Instructions Warnings Safety Technical Description System Overview Components Technical Data Important Mounting Informations Mounting Preparations Mounting Aids and Required Tools Additionally required material Planning the module field Operation conditions Choosing between short and long adapters for landscape installation Portrait installation Installation...
- Page 3 User Group previous roof covering. Infix ProLine is mounted on the Mounting Systems GmbH’s installation instructions are existing or on new battens of the roof construction. The intended for the following persons (user group): roof can thus be completely or partially covered with PV modules.
- Page 4 1.3. Warnings 1.4 Safety The warnings used in these Mounting Instructions All generally applicable safety regulations for products indicate safety-related information. They include: of Mounting System GmbH can be viewed in the document “Installation Instructions for PV mounting • Warning symbols (pictograms) Systems: General Part”.
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Page 5: Technical Description
2. Technical Description 2.1 System Overview In the following, the most important system parts are described. The design of the individual system components can vary, or additional components may be required, depending on: • Type of roof (substructure and roof cladding) •... - Page 6 2.2 Components 10 Roofing screw Infix ProLine includes all system components and 6,5 x 65 mm accessory components which are necessary for installation. The delivery content corresponds to the configuration of the PV unit. Additional roof battens Calotte and their respective fixing materials are not included in delivery.
- Page 7 Complies with German roofing regulations. Any installation must also be in accordance with local roofing regulations. The standard screws are dimensioned for roof battens 30 x 50 mm in wood classification 10. (Other on request.) Please find the exact terms in the Mounting Systems GmbH warranty document. Installation manual Infix ProLine...
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Page 8: Important Installation Information
3. Important installation information . Preparation work Risk of fatal injury Mounting Systems recommends that you inform yourself from damage to roof about the local conditions prior to ordering Infix ProLine. DANGER In particular, be familiar with: Excessive loads can severely damage the roof. - Page 9 The following must be observed for planning the module field: Module field planning is based on: • Module size (L x W x H), • The standard Infix ProLine components • Module positioning (portrait, landscape), are designed for mounting the module •...
- Page 10 . Choosing between short and long adapters for landscape installation Should the existing battens be replaced or supplemented during the course of precise module arrangement planning, then the short adapters may be used in the inner surface area. The long adapters facilitate more flexibility in the vertical fixation of the PV modules, so that in some cases, when installing the mounting system, no further roof battens need to...
- Page 11 . Portrait installation Width of the module field: Module width x number of modules horizontally + ((number of modules horizontally – ) x mm) + Heigth of the module field: Module length x number of modules vertically + ((number of modules vertically – ) x Additional roof battens for fixing the sealing strip: Distance between new batten (center) and edge of the below tiles: Additional roof battens for fixing the upper edge of the PV field: Height of the module field -...
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Page 12: Installation
5. Installation Potentially mortal danger from falls . Roof preparation and falling objects DANGER When working on the roof Removing the roof covering components may fall down, or persons may fall off. Mounting steps: • Protect yourself against falling • Remove roof covering for the surface area of the (use scaffolding or barriers if modules. - Page 13 . Installing the substructure Leaky construction Laying the sealing strip If the sealing strip does not CAUTION Mounting steps: sufficiently overlap the roof tiles, the roof may become subject to leaks. • Unroll the sealing strip along the lower edge of the uncovered roof surface.
- Page 14 Installing the lower profile filler Foam profile filler with short lower adapter and narrow sealing strip (in this case: MetallRoll) Mounting steps: • Guide the foam profile filler up to the lateral flashings of the module field. • Fix the profile filler on the sealing strip with doublesided adhesive tape in such a way that later (by means of adapters or calottes), it can be screwed onto the roof .
- Page 15 Laying the corrugated metal sheets . - Corrugated metal sheets Corrugated metal sheets Roofing screw . x mm with calotte Landscape adapter Mounting steps: • Place the lower edge of the corrugated sheet onto the sealing strip with adequate overlapping: Leaky construction mm for the foam profile filler and mm for...
- Page 16 Mounting steps:: • For normal rectangular roofs, lay the lower edge of the bottom row of corrugated metal sheets parallel Material damage to the eaves. Walking on the corrugated sheets CAUTION • Attach the corrugated metal sheets (see point can cause dents or tears. .
- Page 17 . Installing the adapters (landscape installation) Material damage Fix the adapters from the bottom, moving upwards. While installing the adapters, repeatedly check that the Walking on the corrugated sheets CAUTION surface is flat, for example with an aluminium level. can cause dents or tears. Installing of the short landscape adapters •...
- Page 18 Installing the short or long lateral adapters (in the centre and upper range of the module field) The long landscape adapter is used when no new battens are to be installed in the inner surface area. Otherwise, short adapters can be used. The top adapter row must be fitted with short adapters.
- Page 19 . Installing the adapter (portrait installation) Mounting steps: • For orientation: Mark the position of the roof battens on the corrugated metal sheet by using a chalk line. • Screw the portrait adapters at the points specified in the planning (see chapter , „Planning the module .
- Page 20 . Installing the lateral flashings Mounting steps: • Position the lateral flashings so that waves of the flashing overlap the corrugated metal sheet on the right and left side of the module field. . - Lateral flashing • Align the sheets on the lower edge of the corrugated metal sheet area.
- Page 21 . Installing the top flashing Mounting steps: • Install additional roof battens mm below and mm above the upper end of the corrugated metal sheet area (measured form the centre of the battens). The second roof batten should stick out above the top flashing to allow the fixing clip.
- Page 22 . Installing of Clickstones Clickstones are used for the fastening of the modules. The Clickstone is a special clip with which the module clamps are fastened in the base rail. You only need an allen key ( mm) for the installation. You can insert the Clickstone from above into the top channel of the base rail.
- Page 23 NOTE! The lugs on the inside of the Clickstones are designed in such a way that once the bolt has been tightened, they prevent a “click out” mechanically. Accordingly, the bolt must first be unscrewed to above the lugs before the Clickstone can be removed from the base rail by pressingthe sides of the stone together and lifting.
- Page 24 NOTE! The modules are installed on the base rails one by one. Please adhere to the module-clamp Mounting Systems GmbH recommends mounting the standards of the module manufacturer. modules starting from one side. Module clamps and module Basically, the modules are clamped at end clamps are used for the fastening of the modules.
- Page 25 Fastening the Modules on the Inner Side Two module clamps are fastened between two modules. Mounting steps: • Insert the Clickstone of the module clamp into the channel of the base rail. • Push the module clamp all the way to the frame of the already mounted module.
- Page 26 Fastening Additional Module Rows Mounting steps: - Portrait Installation • Push the modules in the upper rows from above down to the modules in the lower rows. For optical reasons you can also keep a distance to the lower module. •...
- Page 27 . Retiling the roof Mounting steps: Replace the roof tiles around the module field. • Depending on the module field and the type of tiles, it may be necessary to cut the adjoining roof tiles down to size. • Should it be necessary to shorten the mounting on the underside of the roof tiles, additional professional .
- Page 28 Mounting Systems GmbH Mounting Systems GmbH Tempelhofer Weg 39 - 47 Mittenwalder Straße 9a D-10829 Berlin D-15834 Rangsdorf Tel. +49 30/328972-100 Tel: +49 33708/529-100 Fax: +49 30/328972-199 Fax: +49 33708/529-199 info@mounting-systems.com www.mounting-systems.com Subject to technical alterations 2019 © Mounting Systems GmbH...
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