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Table of Contents
Summary of Contents for Mounting Systems Infix ProLine
- Page 1 Infix ProLine Installation manual...
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Page 2: Table Of Contents
Content Introduction Short Description About These Instructions Warnings Safety Technical Description System Overview Components Technical Data Important Mounting Informations Mounting Preparations Mounting Aids and Required Tools Additionally required material Planning the module field Operation conditions Choosing between short and long adapters for landscape installation Portrait installation Installation... -
Page 3: Introduction
1.1. Short Description installation, maintenance or disassembly work. You are provided with the information required for the safe and Infix ProLine is an in-roof system for PV modules. It complete installation, maintenance and disassembly. enables direct integration of PV modules (framed or... -
Page 4: Warnings
WARNING damage to the property. Indicates a potentially dangerous situation, which may result in minor injuries or damage to the CAUTION property if ignored. Indicates potential danger, which can result in damage to the property. ATTENTION Installation manual Infix ProLine... -
Page 5: Technical Description
This illustration shows the portrait mounting position Portrait adapter of the PV module. Other adapters must be used for Calotte landscape installation. Lateral flashing Module end clamp Stealing strip PV module Module clamp Corrugated metal sheet Installation manual Infix ProLine... -
Page 6: Components
2.2 Components 10 Roofing screw Infix ProLine includes all system components and 6,5 x 65 mm accessory components which are necessary for installation. The delivery content corresponds to the configuration of the PV unit. Additional roof battens Calotte and their respective fixing materials are not included in delivery. -
Page 7: Technical Data
Complies with German roofing regulations. Any installation must also be in accordance with local roofing regulations. The standard screws are dimensioned for roof battens 30 x 50 mm in wood classification 10. (Other on request.) Please find the exact terms in the Mounting Systems GmbH warranty document. Installation manual Infix ProLine... -
Page 8: Additionally Required Material
3.1 Preparation work Risk of fatal injury Mounting Systems recommends that you inform yourself from damage to roof about the local conditions prior to ordering Infix ProLine. DANGER In particular, be familiar with: Excessive loads can severely damage the roof. -
Page 9: Planning The Module Field
The following must be observed for planning the module field: Module field planning is based on: • Module size (L x W x H), • The standard Infix ProLine components • Module positioning (portrait, landscape), are designed for mounting the module •... -
Page 10: Choosing Between Short And Long Adapters For Landscape Installation
19 mm clearance space between the modules. A minimum distance of 25 mm between the adapter edge and module field edge must be kept for the outer top and bottom adapters. Installation manual Infix ProLine... -
Page 11: Portrait Installation
19 mm clearance space between the modules. A minimum distance of 25 mm must separate the adapter edge of the adapters on the right and left edge and the module field edge. Installation manual Infix ProLine... -
Page 12: Installation
Roof covering (for example tiles) Roof substructure (for example wooden battens) CAUTION If the additional roof battens are not sufficiently fixed, they will not resist increased wind loads. • Ensure that the roof battens are sufficiently attached to the rafters. Installation manual Infix ProLine... -
Page 13: Installing The Substructure
After fixing the sealing strip, adapt the shape of the strip to the shape of the tiles, taking care to avoid the formation of sharp edges. 5.2-1 Sealing strip Sealing strip Additionally installed battens for sealing strip fixation Installation manual Infix ProLine... - Page 14 The sealing strip must begin no less than 100 mm above the planned lower edge of the corrugated metal sheet. An allowance of a further 5 cm up to the roof tile edge has to be made. Installation manual Infix ProLine...
- Page 15 80 mm = 2 high points of the corrugation horizontally. • Lay the corrugated sheets in sequence starting from the bottom and working upwards, and plan the side overlap in accordance with the main wind direction. 5.2-4 Corrugated metal sheet end Installation manual Infix ProLine...
- Page 16 5.2-5 Mounting aid last / top row, as the height of the corrugated sheet must be adjusted to the intended module field height, and the mounting aid‘s prescribed overlap of 200 mm must therefore be exceeded there. Installation manual Infix ProLine...
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Page 17: Installing The Adapter (Landscape Installation)
At the same time, attach the corrugated sheet, sealing strip and profile filler. 5.3-1 Landscape adapter short Sheet metal screws, 6.5 x 65 mm (self-drilling) Short landscape adapter Corrugated metal sheet Installation manual Infix ProLine... - Page 18 – 2 each for the short, or 4 for the long Attention: adapters. For landscape installation, the top flashing must be fixed before the installation of the top adapter row (see chapter 5.6). Installation manual Infix ProLine...
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Page 19: Installing The Adapter (Portrait Installation)
Material damage Walking on the corrugated sheets CAUTION can cause dents or tears. • Do not walk or stand on the corrugated sheets. • We recommend the use of a roofer‘s ladder. Installation manual Infix ProLine... -
Page 20: Installing The Lateral Flashing
By using the fixation clips and roofing screws, fix the flashing on the outer edge at least every 50 cm. • Ensure a professional overlapping of the sheets by using roofing tinsmith tools such as clinching pliers. Installation manual Infix ProLine... -
Page 21: Installing The Top Flashing
500 mm, using fixing clips and screws 4.5 x 45 mm. • Complete the fixation of the top flashings by fixing the corrugated part at least every 500 mm, using adapters and/or calottes and the according screws. Installation manual Infix ProLine... -
Page 22: Installing The Clickstones
To move the Clickstone, press lightly on the bolt, from above, and move the stone with a little pressure along the rail channel. 5.7-1 Mounting steps Installation manual Infix ProLine... - Page 23 • Only use Clickstones where the lugs are parallel to each other and you can clearly hear them clicking into the rail channel. • Replace deformed Clickstones prior to installation. 5.7-2 Demounting steps Installation manual Infix ProLine...
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Page 24: Installing The Pv Modules
NOTE! The modules are installed on the base rails one by one. Please adhere to the module-clamp Mounting Systems GmbH recommends mounting the standards of the module manufacturer. modules starting from one side. Module clamps and module Basically, the modules are clamped at end clamps are used for the fastening of the modules. - Page 25 Make sure the Clickstones click in correctly. • Push the modules all the way to the module clamp. • Adhere to the stipulated torque of 8 Nm when tightening the bolt. • Check both modules fit tightly after mounting. Installation manual Infix ProLine...
- Page 26 (cf. chapters 8.1 and 8.2). 5.8-6 Landscape installation NOTE! Use e.g. a module clamp as a spacer gauge. This way you will achieve identical horizontal and vertical distances between modules. Installation manual Infix ProLine...
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Page 27: Retiling The Roof
Leaky construction If the roof tiles do not sufficiently CAUTION overlap the flashings, the roof may become subject to leaks. • Lay the roof tiles over the flashings up to the edge of the module field. Installation manual Infix ProLine... - Page 28 Mounting Systems GmbH Mounting Systems GmbH Tempelhofer Weg 39 - 47 Mittenwalder Straße 9a D-10829 Berlin D-15834 Rangsdorf Tel. +49 30/328972-100 Tel: +49 33708/529-100 Fax: +49 30/328972-199 Fax: +49 33708/529-199 info@mounting-systems.com www.mounting-systems.com Subject to technical alterations 2018 © Mounting Systems GmbH...
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