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Mounting Systems Pitched ProLine Installation Manual

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Pitched ProLine
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Summary of Contents for Mounting Systems Pitched ProLine

  • Page 1 Pitched ProLine Installation manual...
  • Page 2 Content Introduction Short Description About These Instructions Warnings Safety Technical Description System Overview Components Important Mounting Information Conditions of Use Mounting Preparations Mounting Aids and Required Tools About the Instructions Planning the Module Area Installation of Roof Fasteners Preparation of the Roof Substructure Placing the Roof Fasteners Placing the Roof Tiles Installing the Base Rails...
  • Page 3 Instructions and the “Installation Instructions for PV Mounting Systems: General Part” are an This symbol indicates important integral part of the system Pitched ProLine and information and useful tips.he Hinweise. must be adhered to for each installation. This symbol indicates tips and tricks to make processes easiern.
  • Page 4 Mounting System GmbH can be viewed in the document “Installation Instructions • Warning symbols (pictograms) for PV mounting systems: General Part”. • Signal words for the identifica- Please read this document carefully and adhere tion of the hazard level to the decribed points - only use the system for •...
  • Page 5 Type of module • Number of modules and configuration • Local conditions Image 2.1-1 Landscape Installation Pitched ProLine Components: a Roof hook b Base rail c Module middle clamp d Module end clamp e End cap Wood screw Installation manual Pitched ProLine...
  • Page 6 Components In the following all mounting system parts of the Pitched ProLine are shown, which can be included in the scope of the delivery. The exact scope of the delivery and the number of individual components depends on your order.
  • Page 7 (optional with bonding clip) Universal end clamp Standing seam clamp Kalzip clamp steel S-5 mini-clamp Wood screws 8x80mm / 6x80mm / 6x100mm T-head bolt Small parts (required for some roo hooks, hanger bolts and sheet-metal clamps) L-brackets Installation manual Pitched ProLine...
  • Page 8 The suitability of require the following tools: the material must therefore be verified for each system, e.g. by means of the Pitched ProLine configuration tool. Please also observe the • Allen key/hexagon socket drill it, 5 mm and 6 constraints, listed in chapter 2.3 “Technical Data”.
  • Page 9 41 mm overlap of the rail for fastening for the building structure and meets the structural requirements applicable on-site. the end clamps Design according to local conditions in accordance with Eurocode 1-DIN EN 1991-1-1/ Eurocode 9-DIN EN 1999-1-1 required Installation manual Pitched ProLine...
  • Page 10 Please wear the statutory protective equipment. Do not stay in the hazard area. Do not perform any work in strong winds. After completion of the installation, check the racking system and the modules for a tight fit. Installation manual Pitched ProLine...
  • Page 11 Pitched ProLine confi guration tool. The type of roof fastener must be selected according to the respective structural load, substructure and roof cladding.
  • Page 12 With a frame struc- screws. ture, the roof trusses might need to be doubled up at the appropriate Adhere to the permissible edge distances positions. distance when positioning the screws. If necessary, structurally widen the substructure. Installation manual Pitched ProLine...
  • Page 13 Align the roof hook. Fasten the roof hook with 2 wood screws 6x80 to therafter. Observe the permissible edge distance for wood drilling. Please pre-drill the hole for the wood screws. Image 5.2-2 Image 5.2-3 Image 5.2-4 Installation manual Pitched ProLine...
  • Page 14 5.2.2 Placing the Roof Fasteners - With the Adapter 3 The Adapter 3 (referred to as „Adapter“ hereafter) is employed in situations where installers face obstacles, encounter uneven spacing between rafters, or fi nd that the tile overlaps with the hook, thus obstructing the required mounting area.
  • Page 15 Drill holes with 6 mm head in the rafter before installation. Drill adapter holes with 9 mm head before installation. Position Adapter and secure it with 2 Hexagon 8 x 80 mm fl at head screws. Cantilever max 400mm Optionally, trim excess length from Adapter. CAUTION! Ensure the Adapter makes contact and is mechanically fi xed with a...
  • Page 16 5.2.2 Placing the Roof Fasteners - With the Adapter 3 The Adapter 3 (referred to as „Adapter“ hereafter) is employed in situations where installers face obstacles, encounter uneven spacing between rafters, or fi nd that the tile overlaps with the hook, thus obstructing the required mounting area.
  • Page 17 Drill holes with 6 mm head in the rafter before installation. Drill adapter holes with 9 mm head before installation. Position Adapter and secure it with 2 Hexagon 8 x 80 mm fl at head screws. Cantilever max 400mm Optionally, trim excess length from Adapter. CAUTION! Ensure the Adapter makes contact and is mechanically fi xed with a...
  • Page 18 Make sure to perform cut-outs on the tile or any additional structural measures that might be required in a professional manner. If you have any doubts please contact a specialist roofi ng company. Image 5.3-3 Installation manual Pitched ProLine...
  • Page 19 30 installation steps 6.1. and 6.2. cm. Do not exceed this limit. Install the individual base rails plugged together with a connector. Installation manual Pitched ProLine...
  • Page 20 Align the base rails by using a chalk line or spirit level. Image 6.1-6 • Tighten the lock nuts - torque: 20 Nm. Make sure the T-head bolts are positioned correctly in the rail channel. Image 6.1-7 Installation manual Pitched ProLine...
  • Page 21 (approx. 5 cm) must ground. This may facilitate trans- be considered. Do not install port onto and placing on the roof. modules over expansion joints. The total rail length required depends on the width of the module field. Installation manual Pitched ProLine...
  • Page 22 Mounting steps Image 6.3. – 1 • From the outside, push the end caps onto the ends of the base rails. Image 6.3. – 2 Image 6.3 – 3 Image 6.3 – 4 Installation manual Pitched ProLine...
  • Page 23 To move the Clickstone, press lightly on the bolt, from above, and move the stone with a little pressu- re along the rail channel. Image 7-1 Mounting steps Installation manual Pitched ProLine...
  • Page 24 PV modules can fall and be damaged. Only use Clickstones where the lugs are parallel to each other and you can clearly hear them clicking into the rail channel. Replace deformed Clickstones prior to installation. Installation manual Pitched ProLine...
  • Page 25 Module Installation The modules are installed on the base rails one by one. Mounting Systems GmbH recommends mounting the modules starting from one side. Module clamps and module end clamps are used for the fastening of the modules. The module end clamps can hold one module each.
  • Page 26 Push the modules all the way to the module clamp. Adhere to the stipulated torque of 8 Nm when tightening the bolt. Check both modules fit tightly after mounting. Image 8.2-4 Portrait installation Image 8.2-5 Image 8.2-6 Image 8.2-7 Landscape installation Installation manual Pitched ProLine...
  • Page 27 For optical reasons you can also keep a distance to the lower module. • Fasten the modules analogously to the 1st row with module end clamps and module clamps Image 8.3-5 (cf. chapters 8.1 and 8.2). Installation manual Pitched ProLine...
  • Page 28 Image 9.1.-3 Image 9.1.-4 Fasten each roof hook to the substructure with the stipulated number of screws. Adhere to standard edge distance when positioning the screws. If necessary, structurally widen the substructure. Pre-drill holes. Image 9.1.-5 Installation manual Pitched ProLine...
  • Page 29 Incorrectly installed roof hooks can break away. Fasten each roof hook to the substructure with the stipulated number of screws. Adhere to standard edge distance when positioning the screws. Image 9.2.-5 If necessary, structurally widen the substructure. Image 9.2.-6 Installation manual Pitched ProLine...
  • Page 30 Apply water drips to a shim made from a suitable material (e.g. aluminium or tita- nium zinc) - width of the shim for flat tile at least 10 cm, for slate at least 20 cm. Image 9.3.-1 Installation manual Pitched ProLine...
  • Page 31 Lay the flat tiles/slates of the following row as normal. Image 9.3.-4 Image 9.3.-5 • Align the loosely pre-mounted L-brackets in one row and tighten finally (torque of 20 Nm). Image 9.3.-6 Image 9.3.-7 Image 9.3.-8 Image 9.3.-9 Installation manual Pitched ProLine...
  • Page 32 Incorrectly mounted hanger bolts can pull out. Pre-drill holes for the hanger bolts. Image 9.4-5 Image 9.4-6 Make sure to observe the permissible edge distance for drill holes in wood/metal when fastening in the purlin. Installation manual Pitched ProLine...
  • Page 33 Please always install the hanger bolts on the on the peak, never in the trough of the tile! Image 9.4-9 Please ensure the rubber seal or calotte is installed on a clean surface with suffi cient pressure! Installation manual Pitched ProLine...
  • Page 34 • Fasten the supplied L-bracket with bolt, washer, lock washer and nut to the clamp (torque 20 Nm). Image 9.5.-2 Image 9.5.-1 Image 9.5.-3 Installation manual Pitched ProLine...
  • Page 35 As an alternative, it is possible to fasten the rails from below with the same components. Image 10.1.-4 • Align the CCS rails in each row with the help of a cord or spirit level. Image 10.1.-3 Image 10.1.-5 Installation manual Pitched ProLine...
  • Page 36 CCS rails. • Tighten the first M8 allen bolt (torque = 8 Nm) • Slide the next base rail into the joiner piece. • Tighten the second bolt of the connector (torque = 8 Nm). Installation manual Pitched ProLine...
  • Page 37 Tighten the locking nut (torque: 20 Nm), thus completing the connection. Make sure the T-head bolt sits correctly in the rail channel. • Repeat the entire process for the second connector located at the back. Image 11-5 Image 11-6 Installation manual Pitched ProLine...
  • Page 38 12. Frameless Module Installation To install frameless modules, the laminate clamps are used. Mounting steps Installation manual Pitched ProLine...
  • Page 39 Installation manual Pitched ProLine...
  • Page 40 D-15834 Rangsdorf D-51105 Köln www.mounting-systems.com www.mounting-systems.com Tel: +49 3370 8529 - 100 Tel: +49 221-29277 - 600 Fax: +49 3370 8529 - 199 Fax: +49 221-29277 - 629 Mail: info-de@mounting-systems.com Mail: info-de@mounting-systems.com Subject to technical alterations 2021 © Mounting Systems GmbH...