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Troubleshooting
Related Manuals for ENERCON SUPER SEAL Series
Summary of Contents for ENERCON SUPER SEAL Series
- Page 1 INDUCTION CAP SEALER SUPER SEAL™ SERIES ML0071-601-06 OWNERS REFERENCE MANUAL Enercon Industries Corp. W140 N9572 Fountain Blvd. P.O. Box 773 (53052-0773) Menomonee Falls, WI 53051-0773, USA Phone: (262) 255-6070 Fax: (262) 255-7784 Web Site: www.enerconind.com 3/21/2018...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION 1 – INTRODUCTION ................................1 SAFETY AND WARNINGS ............................... 1 SAFETY PRECAUTIONS ..............................2 UNDERSTANDING INDUCTION SEALING ........................3 GENERAL ..................................3 MATERIAL VARIATIONS ..............................3 MULTIPLE LAYER LINERS (Figure 1) ..........................3 SINGLE PIECE LINERS (Figure 2) ........................... 3 THE SEALING PROCESS ............................. - Page 3 DELAY ON ..................................22 SENSOR ADJUSTMENT PROCEDURE ........................22-23 FOIL LINER DETECTOR ONLY (Figure 32) ........................23 FOIL LINER DETECTOR INSTALLATION (Figure 33) ....................23 FOIL LINER DETECTOR CONTACTS CABLE (Figure 34) ..................23-24 FOIL LINER DETECTOR ALIGNMENT AND ADJUSTMENT (Figure 35) ..............24 BEAM SENSOR LED OPERATION ..........................
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Page 4: Section 1 - Introduction
FOLLOW INSTRUCTIONS for safety of personnel when operating or maintaining this equipment. INSTALLATION of this equipment must be done in accordance with this manual, Enercon installation drawings and local codes to ensure the safety of personnel in the area and in the building. -
Page 5: Safety Precautions
CONTACT: WARNING! Enercon Customer Service Department Phone Number: (262) 255-6070 Do not operate this equipment in a hazardous Fax Number: (262) 255-2462 environment! The presence of High Voltage within E-Mail Address: service@enerconmail.com... -
Page 6: Understanding Induction Sealing
1. An electrical current, called an eddy current, is induced into the aluminum foil, resulting in a AFTER INDUCTION SEALING resistance-type heating effect. Figure 1 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 7: Unpacking And Inspection
File a claim with the freight carrier for any damage incurred during shipping. Enercon Industries should also be contacted as soon as possible to expedite the shipment of replacement parts. ML0071-601-06 Super Seal™ Operations Manual Rev. A... -
Page 8: Induction Cap Sealer Features (Figure 3)
Consult Factory for Other Available Sealing Heads. Capable of Interlocking with other equipment. *See Rating Plate for Input Voltage Requirements. Failure to provide the input voltage shown on the system rating plate may cause system failure ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 9: Information And Safety Labels (Figure 4)
If for any reason a label is removed, defaced, painted over or underlying parts are replaced, we recommend you obtain a replacement label from Enercon and re-apply them in the locations shown. STANDARD AUTO... -
Page 10: Section 2 - Installation
(5). Repeat for the second Locking bracket (Figure 7). Knob Safety DO NOT Remove the Repeat For Safety Nut unless Second Bracket instructed Figure 7 Figure 5 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 11: Power Supply Mounting Yoke Installation (Figures 8 & 9)
Remove the mounting bolts and affix the yoke and stack light onto the mount (Figure 9). Stack Light Mounting Bolts Power Supply Yoke Mounting Bolts Figure 11 Figure 9 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 12: Attaching Power Supply To Mount (Figures 12 & 13)
Unlocked Locked Figure 13 NOTE: The sealing head should be reinstalled to the lowest points in the slots on the mounting brackets to help Figure 15 ensure the most consistent gap. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 13: System Alignment Over Container
The better the liner positioned within sealing head’s electromagnetic field, the more efficiently the liner Guide Rails will be heated as it passes. Figure 17 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 14: Sealing Head Centering (Figure 18)
CENTER LINE Figure 18 Setting the Container and Sealing Head Gap Use the 1/8 inch (3mm) thick gap gauge provided by Enercon to set the gap between the container and Figure 20 sealing head (Figure 19). Standard Tunnel Sealing Head... -
Page 15: Deep Tunnel Sealing Head (Figure 22)
All system components must be connected to a good are sealing. The knurled locking knobs serve to lock the earthen ground point using the green ground wire sealing head in place. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 16: Basic Unit - Cable Provisions (Figure 24)
The Super Seal™ comes standard with provisions circuits. for interlocking the control circuits. The two interlock wires must be connected to a normally open contact that closes when the interlock is met for the unit to ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 17: Loss Of Sealing Indicator (Lsi)
This must be done before disconnecting the connector cable from the power supply to prevent the cable from being energized when disconnected. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 18: Section 3 - Principles Of Operation
DO NOT attempt to induction seal damaged or Fault Display Lamps improperly applied liners as they may overheat causing the liner and container contents to Red; Temperature Fault. ignite. Red; Power Supply Failure. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 19: Sequence Of Operation
(inductive field strength and frequency) being used. For more detailed Press the STOP pushbutton to stop the power application information, refer to “APPLICATION supply. When the STOP pushbutton is pressed, only ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 20: Adjusting The Loss Of Seal Indicator Alarm Setpoint
Raise the output by 1% product samples by Enercon, or an output level of and this is the lower limit of the sealing window. your own choosing. If no samples were sent for... - Page 21 Once you know the current alarm setpoint, press the now the alarm setpoint, but you can verify this by STOP pushbutton to stop the power supply. starting the power supply and adjusting the output ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES...
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Page 22: Remote Start Operation
Figure 24 illustrates the cable provided and how to connect to the REMOTE START / INTERLOCKS connector. This will allow interfacing with the external dry contacts for both interlock and remote start. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 23: General
Super Seal Series. Options should be requested when placing the original order with CAUTION! Enercon. Some options may require changes to the power supply or its attachments. The leveling pads should be raised and the brakes released before moving the cart. -
Page 24: Motion / Foil Detection Group
Beam Sensor (2) and Proximity stalled container is detected in front of the sensor, Sensor (3) to the power supply mounting bracket, the normally closed contact opens, stopping the ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 25: Stalled Bottle Sensor Installation (Figure 30)
(Figure 31). ADJUSTMENTS If the LED is on, adjust the Sensitivity CCW until the The following settings are required for the Enercon LED does go out. If the LED never extinguishes, Stalled Bottle Sensor (Figure 31). contact Enercon Customer Service. -
Page 26: Foil Liner Detector Only (Figure 32)
Enercon Ejector system or an sealing F style containers, containers in boxes and ejection system of you choice. The cable will connect other nonstandard packaging. -
Page 27: Foil Liner Detector Alignment And Adjustment (Figure 35)
(and/or the foil of the following) containers. If it is not (if installed already) and verify it is not sensing sensitive enough, it will give a constant alarm. any objects (LED off). ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 28: Auto Mode (Figure 38)
The LED should now be OFF. Sensitivity should JECTOR SYSTEM now be set at optimum. The Enercon Eject System was designed to provide a simple ejection system to remove rejected AUTO MODE containers off your conveyer. The Eject System can... -
Page 29: Spare Part Kits Avalable
FOIL DETECT SENSOR ASSY connector (4) on the rear panel of the power supply. SPARE PART KITS AVAILABLE Enercon offers both a Basic Spare Parts Kit and a Deluxe Spare Parts Kit for your Super Seal™ Induction Cap Sealer. BASIC SPARE PARTS KIT – LM5460-01 The Basic Spare Parts Kit Consist of: ... -
Page 30: Section 4 - Maintenance
SEALING HEAD INSPECTION requirements and precautions for this equipment. The sealing head will need to be removed for The Enercon Super Seal™ Induction Cap Sealer inspection. Remove the 4 bolts from the 2 mounting System is designed to require minimal maintenance. -
Page 31: Internal Connections
A table is provided for the logging of maintenance for this equipment in SECTION 8 - MISCELLANEOUS. Regularly record the maintenance performed on this equipment in this table, including any issues found and their resolution. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 32: Section 5 - Troubleshooting
1 & 2 from the Power/Connector Board. The Enercon Super Seal™ Induction Cap Sealer is 4. Finish removing the cover and lay it aside in a designed for reliable and trouble-free operation. If safe location. -
Page 33: F02 And Temp - Cap Trip Or Over-Temperature (Figures 41 & 42)
REMOVE / INSTALL THE POWER SUPPLY COVER procedure. If none of these steps resulted in a resolution of your problem, contact Enercon Customer Service for NOTE: information on Repair or Service. Unless some other explanation is found to explain the F02 and TEMP indication, you will need to –... - Page 34 Figure 41 n. If the issue is resolved, complete the power supply cover reinstallation. If the issue is not 4 CAP BANK resolved, contact Enercon Customer Service for information on Repair or Service. TEMPERATURE ISSUE Possible Causes 1. Excessive Ambient Temperature.
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Page 35: F03 - Interlock Fault
INSTALL THE POWER SUPPLY COVER If none of these steps resulted in a resolution of your procedure. Do not reinstall the cover screws problem, contact Enercon Customer Service for until you have tested the system. information on Repair or Service. -
Page 36: F04 - Under Voltage Trip
If your input voltage is within specifications and you bottle sensor. Clear the blockage from your cannot resolve this issue, contact Enercon Customer production line. Service for information on Repair or Service. -
Page 37: Front Panel Blank
Turn the supply breaker on or If none of these steps resulted in a resolution of your replaced failed fuses. problem, contact Enercon Customer Service for 3. Failed Power Supply Circuit Breaker or information on Repair or Service. -
Page 38: Fault
If none of these steps resulted in a resolution of your c. Reinstall the power supply cover, following the problem, contact Enercon Customer Service for Reinstallation portion of the REMOVE / information on Repair or Service. INSTALL THE POWER SUPPLY COVER procedure. -
Page 39: Output Stuck At Minimum
Reinstallation portion of the REMOVE / c. If your input voltage is within specifications and INSTALL THE POWER SUPPLY COVER you cannot resolve this issue, contact Enercon procedure. Do not reinstall the cover screws Customer Service for information on Repair or until you have tested the system. -
Page 40: Auto Mode At Minimum
Reinstall the power supply cover, following the c. If your input voltage is within specifications and Reinstallation portion of the REMOVE / you cannot resolve this issue, contact Enercon INSTALL THE POWER SUPPLY COVER ML0071-601-06 Super Seal™ Operations Manual Rev. A... -
Page 41: Run Not Lit Or Blinking
If the issue is resolved, complete the power supply cover reinstallation. If the issue is not resolved, contact customer service. If none of these steps resulted in a resolution of your problem, contact Enercon Customer Service for information on Repair or Service. NOT LIT OR BLINKING Symptoms:... -
Page 42: Inverter Ohm Check Procedure
Slight Deflection, Then OPEN OPEN *(+)G to (-)F Slight Deflection, Then OPEN OPEN (+)=Positive (black) meter lead. (-)=Negative (red) meter lead. *Measure with gate leads disconnected, meter at its highest resistance scale. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 43: Application Troubleshooting
A good seal will have good adhesion for the entire of creating the type of seal you wish to achieve. circumference of the container opening and will ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... - Page 44 On 2-piece liners you ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES...
- Page 45 Good Container Lip/Liner Contact Good contact between the liner material and the container lip is very important. This goes hand in hand with the amount of torque applied, but can be a ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES...
- Page 46 52-73 in./lbs (5.87-8.25nm) 120mm 55 -75 in./lbs (6.21-8.47nm) Note: The listed torque levels are a general guideline only, check with your cap / liner manufacturer for specific requirements of your package. ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES...
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Page 47: Section 6 - Parts Lists
GENERAL SHIPPING INSTRUCTIONS FOR RETURNS This Section of your manual contains illustrated part Enercon has 2 facilities that perform repairs and breakdowns of the various components that make up process credits. Before shipping parts or equipment the Super Seal™ Induction Cap Sealing System. If... -
Page 48: Screw Adjustable Floor Mount Parts Breakdown (Figure 43)
Extrusion Nut MM060-100S020S-0 SCREW M6 x 20mm Stainless Steel FD5144-01 Adjustable Mount Top Guide HW0080 E-Ring Retaining Ring 8 15 11 14 INTERNAL PARTS 11 15 9 10 11 Figure 43 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 49: Mounting Bracket Parts Breakdown (Figure 44)
MM080-125S020S-0 Socket Head Screw M8 x 20mm Long – Stainless Steel MM060-100B016S-0 Button Head Cap Screw M6 x 16mm - Stainless Steel WA1620 M6 Lock Washer - Stainless Steel WA2201 M6 Flat Washer - Stainless Steel Figure 44 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 50: Standard Power Supply Parts Breakdown (Figure 45)
Note: The actual part numbers used may vary from unit to unit, please have your units serial number available when contacting Customer Service to ensure the proper parts are supplied. 5A, B Figure 45 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 51: Ce Power Supply Parts Breakdown (Figure 46)
Note: The actual part numbers used may vary from unit to unit, please have your units serial number available when contacting Customer Service to ensure the proper parts are supplied. 1A, B Figure 46 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 52: Fan And Sealing Head Mounting Parts Breakdown (Figure 47)
FAN AND SEALING HEAD MOUNTING PARTS BREAKDOWN Item # Part # Description Qty. FA0024 FA1000 Fan Guard FD5361-18 Sealing Head Mounting Bracket LM4184-02-P Sealing Head Connection Assembly Figure 47 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 53: Front Panel Parts Breakdown (Figure 48)
Note: The actual part numbers used may vary from unit to unit, please have your units serial number available when contacting Customer Service to ensure the proper parts are supplied. Figure 48 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 54: Optional Stalled Bottle Sensor Parts Breakdown (Figure 49)
Sensor Bracket Holder MS010-32P0500S-0 Slot Round Head #10 – 32 x 1/2” Stainless Steel MS010-32P1000S-0 Slot Round Head #10 – 32 x 1” Stainless Steel WA1550 Lock Washer #10 Stainless Steel Figure 49 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 55: Optional Foil Liner Detector Parts Breakdown (Figure 50)
M8 Flat Washer Stainless Steel MM080-125S016S-0 Socket Head Screw M8 – 16 Stainless Steel LM4074-04 Foil Detector Contact Cable Part of #5 Part of #5 Black (N.C.) Red (N.O.) White (Common) Figure 50 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 56: Optional Stack Light Parts Breakdown (Figure 51)
OPEN AND REMOVE. REINSTALLING THE CAP AND LENSES ALIGN THE ARROWS AS SHOWN IN A,B OR C. PRESS DOWN AND TURN THE CAP OR LENS RING CW TO TIGHTEN. GREEN GREEN Figure 51 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 57: Optional Mobile Cart Parts Breakdown (Figure 52)
M8 x 16 MM Long Socket Head Cap Screw WA1600 Stainless Lock Washer – 5/16 PG0001 Poly Hole Plug – 2” (50.8mm) Square LM3997-03 Mobile Cart Assembly (Less Screw Adjustable Mount) 6, 7 & 8 Figure 52 ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... -
Page 58: Section 8 - Miscellaneous Maintenance Record
SECTION 8 – MISCELLANEOUS MAINTENANCE RECORD Date Issues Found Corrective Action Required Performed By ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... - Page 59 MAINTENANCE RECORD Date Issues Found Corrective Action Required Performed By ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES...
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Page 60: Production Information
PRODUCTION INFORMATION Line Adj. LSI Product Cap / Liner Container Min. % Max. % Speed Setpoint ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... - Page 61 PRODUCTION INFORMATION Line Adj. LSI Product Cap / Liner Container Min. % Max. % Speed Setpoint ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES...
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Page 62: Notes
NOTES ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES... - Page 63 NOTES ML0071-601-06 Super Seal™ Operations Manual Rev. A ENERCON INDUSTRIES...
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