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SUPER SEAL™ 300 / 400 / 600
INDUCTION CAP SEALER
ML0185-001-01
OWNER'S REFERENCE MANUAL
DANGER: Read entire Owner's Reference Manual
before installing, operating, or maintaining equipment.
Mailing Address:
Shipping Address:
Enercon Industries Corp.
Enercon Industries Corp.
P.O. Box 773
W140 N9572 Fountain Blvd.
Menomonee Falls, WI 53052-0773
Menomonee Falls, WI 53051
(262) 255-6070 - www.enerconind.com
6/7/2023
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Table of Contents
Related Manuals for ENERCON SUPER SEAL 300
Summary of Contents for ENERCON SUPER SEAL 300
- Page 1 OWNER’S REFERENCE MANUAL DANGER: Read entire Owner’s Reference Manual before installing, operating, or maintaining equipment. Mailing Address: Shipping Address: Enercon Industries Corp. Enercon Industries Corp. P.O. Box 773 W140 N9572 Fountain Blvd. Menomonee Falls, WI 53052-0773 Menomonee Falls, WI 53051 (262) 255-6070 - www.enerconind.com...
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Page 2: Table Of Contents
Table of Contents SECTION 1 – SAFETY AND WARNINGS ..............................1 1.1 GENERAL SAFETY INFORMATION ..........................1 1.2 SAFETY PRECAUTIONS .............................. 1 1.3 EQUIPMENT SAFETY LABELS ............................ 2 1.4 EQUIPMENT INFORMATION LABELS ......................... 3 SECTION 2 – INSTALLATION ................................... 4 2.1 GENERAL .................................. - Page 3 4.631 Proximity Sensor Setup ..........................19 4.632 Beam Sensor Setup ............................ 20 4.633 Optional Cap Inspection Output Cable Setup ..................... 20 4.64 Operation ................................20 4.7 BOTTLE BACKUP ............................... 20 4.71 Installation and Alignment ........................... 20 4.72 Setup................................... 21 4.73 Operation ................................21 4.8 EJECTOR ..................................
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Page 4: Section 1 - Safety And Warnings
FOLLOW INSTRUCTIONS for safety of personnel when operating or maintaining this equipment. INSTALLATION of this equipment must be done in accordance with this manual, Enercon installation drawings and local codes to ensure the safety of personnel in the area and in the building. -
Page 5: Equipment Safety Labels
Safety labels alert personnel to potential hazardous situations. If for any reason a safety label is removed or defaced, you must obtain a replacement label from Enercon. Safety labels are located on system components where direct contact, or contact beyond a point, would expose personnel to death or serious injury. -
Page 6: Equipment Information Labels
Information labels provide information on equipment requirements that if not followed could result in damage to the equipment. If for any reason an information label is removed or defaced, you should obtain a replacement label from Enercon. Rating Plate – Located on the side of the power supply. -
Page 7: Section 2 - Installation
(e.g., different container or product) and/or to the conveyance system in which an induction cap sealer is used. As a reminder, Enercon offers a Start-Up Assistance program to help its customers properly configure an induction cap sealer. Please contact Enercon regarding any conveyance line or product changes. -
Page 8: Unpacking And Inspection
The carrier’s agent must perform an inspection and issue a loss or damage report. This is absolutely necessary for the carrier to consider your claim. If issues are found, contact Enercon Industries as soon as possible to expedite the shipment of replacement parts. 2.3 CONTACT INFORMATION... -
Page 9: Grounding Requirements
[10] and floor [11]. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 10: Power Supply Installation
(See Figure 4). Remove the leveling pads [3] from the cart base and install them so they clear the ground [4]. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 11: System Alignment
If the sealing head is not aligned with the conveyor, refer to Figure 2 or 4, and adjust the alignment of the mount or cart to correct the power supply alignment to the conveyor. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... - Page 12 [B] you only need to adjust the handle [8] to lower the power supply. Once the air gap is properly set, tighten the locking knob [6], if required, and remove the gap gauge. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries...
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Page 13: Deep Tunnel Sealing Head Setup
Once the system components are installed, run the input voltage cable from the power supply to the fused disconnect switch. Refer to the power supply rating plate and your system drawings for details on the required. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 14: Section 3 - Principles Of Operation
Ensure the system installation and alignment is complete, including options, and rotate the power supply’s disconnect switch to the ON position. The display will illuminate and flash the last output % setpoint (See Figure 9). ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 15: Power Supply Front Panel
3.31 Local Operation With the disconnect switch ON, verify Local Start/Stop, No Fault and the correct output level is flashing on the Display Meter. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 16: Power Supply Output Range Verification
Run a sample, check the seal, and refer to the information below to determine the operating window. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 17: Production Power Level
Whether the power supply is idle or running, you will be able to raise and lower the power supply output % by adjusting the 0-10VDC signal. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 18: Section 4 - Equipment Interconnection & Operation With Options
Several options were available when purchasing your Super Seal™ Induction Cap Sealing System but can also be ordered as needed. Options should be requested when placing the original order with Enercon, as some options may require changes to the power supply or its attachments. -
Page 19: Loss Of Seal Alarm
2.61 Floor Mount Assembly and Figure 1 for details. Once mounted, connect the stack light cable to the STACK LIGHT connector [3]. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 20: Setup
Menu Increase Decrease Display Meter Direction Left to Right Right to Left Stall Blocked Stalled Bottle Time Start Stop - Reset ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 21: Direction
The foil detection assembly mounts to the power supply mounting yoke, with reversible brackets to allow right or left hand installation, right hand installation shown (See Figure 13). Figure 13 ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 22: Optional Cap Inspection Output Cable Wiring
Adjust the potentiometer CCW, counting the number of turns until the LED just turns on again. Adjust the potentiometer clockwise (CW) half the number of turns counted, e.g. 12 turns CCW = 6 turns CW. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 23: Beam Sensor Setup
Use the supplied mounting hardware [3] to secure the brackets to the conveyor and connect the sensor cable to the BOTTLE BACKUP SENSOR connector [4]. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 24: Setup
[6] to the EJECTOR OUTPUT connector [7]. Connect a ¼” O.D. air tube [8] to the ejector from an appropriate compressed air source (90 psi Max). ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 25: Setup
Ensure the input voltage is still applied, but the sealer is not running, then start and run your conveyor at production speed. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 26: Spare Part Kits
4.9 SPARE PART KITS Enercon offers spare part kits for your Super Seal™ Induction Cap Sealer. Contact Enercon’s Parts Department for details. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H... -
Page 27: Section 5 - Maintenance
5.4 MONTHLY CHECKS 5.41 Sealing Head Inspection To perform inspections, you will need to remove the sealing head [1] (Figure 18). Figure 18 ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 28: Cooling Fans Inspection
NOTE: If the inspection shows signs of physical damage, arcing or buildup that cannot be easily removed, contact Enercon Customer Service. 5.42 Cooling Fans Inspection The power supply and sealing head are cooled by fans [7] located between the sealing head and power supply (Refer to Figure 18). -
Page 29: Section 6 - Troubleshooting
If the issue is resolved, secure the cover. If the issue is not resolved, contact Enercon Customer Service for information on Repair or Service. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H... -
Page 30: Buttons Do Not Function
If the issue is resolved, secure the cover. If the issue is not resolved, contact Enercon Customer Service for information on Repair or Service. 6.3 DISPLAYED FAULTS If a fault is present when the input voltage is applied, Start is pressed or while running, the Display Meter will show a fault code. -
Page 31: Removing/Installing Output Capacitors
If the issue is resolved, secure the cover. If the issue is not resolved, contact Enercon Customer Service for information on Repair or Service. 6.34 If CAP is displayed, the cap trip board has detected a shift in the output current. With a capacitor fault, Faulted is also displayed. - Page 32 If the issue is resolved, secure the cover. If the issue is not resolved, contact Enercon Customer Service for information on Repair or Service. 6.36 If FRQ is displayed, the sealer has experienced a frequency shift, placing it outside of the operating frequency window.
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Page 33: Factory Reset
Slight Deflection, Then OPEN OPEN (+)=Positive (black) meter lead. (-)=Negative (red) meter lead. *Measure with gate leads disconnected, meter at its highest resistance scale. ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... -
Page 34: Bridge Rectifier Ohm Check Procedure
Refer to the power supply wiring diagram, supplied with your system drawings, and reconnect the wiring and buss work. 6.6 FACTORY ASSISTANCE If you are not able correct your issue with the information in this Section, contact Enercon Customer Service for further assistance. Enercon Customer Service Department – 24hr... -
Page 35: Section 7 - Miscellaneous
SECTION 7 – MISCELLANEOUS MAINTENANCE RECORD Date Check Performed Issues Found Corrective Action Verified By ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... - Page 36 MAINTENANCE RECORD Date Check Performed Issues Found Corrective Action Verified By ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries...
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Page 37: Production Information
PRODUCTION INFORMATION Product Cap / Liner Container Line Speed Alarm Setting Production % Min % Max % ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... - Page 38 PRODUCTION INFORMATION Product Cap / Liner Container Line Speed Alarm Setting Production % Min % Max % ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries...
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Page 39: Notes
NOTES ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries... - Page 40 NOTES ML0185-001-01 Super Seal™ 300 / 400 / 600 Induction Cap Sealer Owner’s Reference Manual Rev. H Enercon Industries...
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