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Hankscraft Runxin HD Series Service Manual

Valves & systems
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Hankscraft Runxin, LLC
300 Wengel Drive
Reedsburg, WI 53959
608.524.9465
sales@hrh2o.com
hrh2o.com
Innovative Solutions for Your Water
HD / HDL Valves & Systems
Service Manual

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  • Page 1 Innovative Solutions for Your Water HD / HDL Valves & Systems Service Manual Hankscraft Runxin, LLC 300 Wengel Drive Reedsburg, WI 53959 608.524.9465 sales@hrh2o.com hrh2o.com...

  • Page 2: Table Of Contents

    Replacing Meter ..........................45-46 Replacing Meter Cover and Impeller ....................46-47 10. Troubleshooting ............................48-50 Softener Systems ..........................48-49 b. Filter Systems ............................50 11. Hankscraft Runxin Warranty Statement ....................51-52 12. Contact Information............................53 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 3: Introduction

    HD / HDL Valves & Systems Service Manual 1. Introduction Thank you for choosing a Hankscraft Runxin Digital HD / HDL Valve. Our HD / HDL valves take the next step forward in control design by offering improved construction, added features for more flexibility, higher performance, and easier operation and maintenance.

  • Page 4: System Specifications Form For Record Keeping

    Water Conditions and Quality Total Hardness: _______ grains Iron (Fe): _______ ppm Acid (pH): _______ TDS: _______ ppm Pressure of Inlet Water: _________ psi Other: ____________________________________________ Water Source: Well Water City Water Other: ________________________ Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 5: Pre-Installation Checklist

    Do not exceed 120 psi water pressure. Do not exceed 40° C / 100° F water temperature. Do not subject unit to freezing conditions. Failure to use this product within the described conditions may void the warranty. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 6 99.5% pure. Do not use small grain salt. Always install a bypass valve. • Replacement parts for the valve should only be purchased through Hankscraft Runxin resellers. • Regular interval monitoring of the water quality and work environment is recommended to •...

  • Page 7: System Installation

    This will minimize consumer impact in the event of malfunction. • Ensure the unit is installed with enough space for operation and maintenance. • The installation surface should be clean, level and stable for both the pressure tank and brine tank. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 8 When turning threaded pipe fittings onto plastic fitting, take precaution not to cross thread or over • tighten. Ensure the unit is installed with enough space for operation and maintenance. • Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 9: Control Valve Installation, System Sizing Chart, Bypass Installation

    3. Plug the riser pipe and fill the pressure tank with resin. If purchased as a complete system from Hankscraft Runxin the media has been installed. Media quantity is relative to desired capacity and tank size. 4. Lubricate the valve center hub O-ring with silicone lubricant only.
  • Page 10 Then close tap. 11. Check for and repair any leaks. 12. Start-up procedures are shown on the following pages for each different valve type. Locate your valve type and follow the start-up procedures listed. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 11: Plumbing Connections, Drain Line Installation

    (Valve drain hose not supplied) 2. See Fig. 2 CAUTION An air gap is required between the drain line and the drain (sewer). This avoids a syphon effect and reverse contamination. Fig. 2 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 12: Brine Line Installation, Brine Tank Installation

    Overflow elbow with nut and washer • Optional quick connect clips 2. Open brine well and remove float. Ensure the inside of the tank and brine well are free of debris. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 13 Halfway between white/blue tape or above ~ 10.5 lbs. 10x54 To blue tape or above 12 lbs. 12x52 To green tape or above 15 lbs. 13x54 To green tape or above > 15 lbs. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 14 8. Insert brine line into the top cut out hole, through the standoff, and into the quick connect elbow (optional: attach blue clips). Press firmly to make sure brine line is fully inserted into the quick connect. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 15 HD / HDL Valves & Systems Service Manual 9. Install overflow elbow fitting with washer on the outside of tank. Fasten nut on the inside of the tank. 10. Replace brine well lid. 11. Replace brine tank lid. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 16: System Installation Chart

    HD / HDL Valves & Systems Service Manual System Installation Chart Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 17: Valve Programming & Start-Up Procedure

    5 seconds to start immediate manual regeneration. 2. Press during a Regeneration Cycle to immediately advance the valve to the next cycle position. 3. When the valve is in Programming Mode, press to move the cursor. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 18 Minutes Water Refill Time Minutes To reset valve to factory settings valve must be unplugged. Press and hold while plugging valve back in. The valve is now restored to factory settings. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 19 3. Unit Mode – Gallon or Liter Gallon is set as the default. If you want to change to Liter, press Press to accept and advance to next screen. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 20 Reference settings change to the correct cycle times, however, the BLFC, DLFC, throat and nozzles will need to be changed for the systems larger than 32,000. Refer to the sizing chart on Page 9. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 21 The available range is 8,000-99,999 grains. b. Press to accept and advance to next screen. You will now be able to manually adjust each cycle time. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 22 Default is set for 2:00am (24-hour clock). To change the time of regeneration: a. Press until the desired time of regeneration is reached. b. Press to accept and advance to next screen. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 23 Filter Carbon Taste and Odor Mild Average Extreme Filters PPM Ironx1 Iron PPM Manganesex1 Filters PPM Sulfurx1 No. Of People Softeners - Calendar Clock Regeneration Frequency – Number Of Tab Pulls Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 24 32,000 85(5) 171(10) 256(15) 342(20) 513(30) 684(40) 855(50) 4,725 2,325 1,525 1,125 4,650 2,250 1,450 1.050 4,575 2,175 1,375 No. of People 4,500 2,100 1,300 4,425 2,025 1,225 4,350 1,950 1,150 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 25 1,525 1,125 9,450 4,650 3,050 2,250 1,450 1,050 9,375 4,575 2,975 2,175 1,375 No. of People 9,300 4,500 2,900 2,100 1,300 9,225 4,425 2,825 2,025 1,225 9,150 4,350 2,750 1,950 1,150 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 26: Sanitizing Procedure

    5. The system must now be regenerated. At the control valve turn the knob clockwise until the indicator shows Regen. 6. Allow approximately 2 hours for the valve to complete its regeneration cycle and to return to service mode. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 27: Water Flow Diagrams

    This cleans the resin bed of deposits by releasing the charge held by them to attract the mineral and iron deposits naturally found in the water source. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 28 Hard water enters unit through the valve inlet, flows through the piston, down the center tube, through the bottom distributor, up through the media, around the piston, and out the drain line. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 29 The brine tanks fills with untreated water in preparation for the next regeneration cycle. When the valve is in regeneration, raw water is being passed to service until rapid rinse is complete. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 30: Assembly Drawing And Parts List

    HD / HDL Valves & Systems Service Manual 8. Assembly Drawings and Parts List HD-FTC Digital Filter Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 31 Spring, Main Piston Label, Serial # Gear Label, Back Ball Cover, Back Gear, Main Piston Screw, Main Piston Wire Connectors Gear Screws, Motor Zip Tie Motor Power Adaptor Motor Mount Plate Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 32 HD / HDL Valves & Systems Service Manual HD-SMM Digital Mechanical Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 33 & Shaft Spring Spring Idler Gear Cycle Actuator Arm Circuit Board Drive Gear Assembly Motor Mounting Front Cover Plate Screw Panel Label Motor Transformer Connector Screw Assembly Wire Connector Strain Relief Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 34: Hd Valve Body Assembly And Parts List

    HD / HDL Valves & Systems Service Manual HD Valve Body Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 35 O-Ring Retainer Injector Cover End Plug Screw Piston Rod Fitting Nut BLFC Fitting Drive Link BLFC Button End Plug Retainer BLFC Button Retainer Screw O-Ring Filter Injector Body Retainer Latch Screw Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 36: Hd Meter Assembly And Parts List

    HD / HDL Valves & Systems Service Manual HD Meter Assembly and Parts List Item No. Description Quantity Harness Assembly Screw Flow Straightener O-Ring Meter Body Assembly Clip Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 37: Hd Wiring Diagram

    HD / HDL Valves & Systems Service Manual HD Wiring Diagram Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 38: Stainless Steel Bypass

    HD / HDL Valves & Systems Service Manual Stainless Steel Bypass (Available in 3/4" and 1") Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 39: Service Instructions

    Remove injector cap and screen, discard O-Ring. b. Unscrew injector nozzle and throat from injector body. c. Screw in new injector throat and nozzle, be sure they are seated tightly. d. Install a new screen. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 40: Replacing Timer

    20. Rotate program wheel counterclockwise until it stops at regeneration position. 21. Start regeneration cycle manually if water is hard. Replacing Timer Unplug electrical cord from outlet. Turn off water supply to system. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 41 17. Rotate program wheel counterclockwise until it stops at Regeneration position. 18. Start regeneration cycle manually if water is hard. 19. Plug cable into meter cover. Rotate cable to align drive flat if necessary. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 42: Replacing Piston Assembly

    16. Replace timer mounting screws. 17. Replace screw and washer at drive yoke. 18. Return bypass to normal In Service position. Water pressure automatically builds in the system. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 43: Replacing Seals And Spacers

    Return the valve to the In Service position. Pull cable out of meter cover. Remove the valve back cover. Remove screw and washer at drive yoke. Remove timer mounting screws. The entire timer assembly should lift off easily. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 44 20. Rotate program wheel counterclockwise until it stops at Regeneration position. 21. Start regeneration cycle manually if water is hard. 22. Plug cable into meter cover. Rotate cable to align drive flat if necessary. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 45: Replacing Meter

    14. Attach two clips and screws at bypass valve or yoke. Be sure clip legs are firmly engaged with lugs. 15. Return bypass to normal In Service position. Water pressure automatically builds in the system. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 46: Replacing Meter Cover And Impeller

    Relieve water pressure in the system by putting the valve in the Backwash position momentarily. Return the valve to the In Service position. Pull cable out of meter cover. Remove four screws on cover. Lift cover off of meter module, discard O-ring. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 47 17. Rotate program wheel counterclockwise until it stops at Regeneration position. 18. Start regeneration cycle manually if water is hard. 19. Plug cable into meter cover. Rotate cable to align drive flat if necessary. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...

  • Page 48: Troubleshooting

    Increase frequency of conditioner. regeneration. c. Inlet of control plugged due to c. Remove piston and clean control. foreign material broken loose from pipes by recent work done on plumbing system. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 49 Replace piston and seals and spacers. d. Timer motor stopped or d. Replace timer motor, check for missing jammed. teeth on gears. e. Timer not operating properly. e. Replace timer. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 50: Filter Systems

    Control valve jammed in rinse or in various cycle positions. backwash. b. Replace seals and/or piston assembly. c. Replace piston, seals and spacers (and drive motor if necessary). Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

  • Page 51: Hankscraft Runxin Warranty Statement

    Hankscraft Runxin warrants to the original owner that the items listed below, excluding but not limited to wear parts like O-rings, gaskets and seals, will be free from defects in materials and workmanship for the period of time specified below from the original purchase date.
  • Page 52 God. No other person is authorized to make any other warranty on behalf of Hankscraft Runxin either during or after the applicable warranty period.

  • Page 53: Contact Information

    HD / HDL Valves & Systems Service Manual 12. Contact Information Innovative Solutions for Your Water Hankscraft Runxin, LLC 300 Wengel Drive Reedsburg, WI 53959 608.524.9465 sales@hrh2o.com hrh2o.com Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

This manual is also suitable for:

Hdl series

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