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Hankscraft Runxin, LLC
300 Wengel Drive
Reedsburg, WI 53959
608.524.9465
sales@hrh2o.com
hrh2o.com
Innovative Solutions for Your Water
HS / HL Valves & Systems
Service Manual

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Table of Contents
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Summary of Contents for Hankscraft Runxin HS Series

  • Page 1 Innovative Solutions for Your Water HS / HL Valves & Systems Service Manual Hankscraft Runxin, LLC 300 Wengel Drive Reedsburg, WI 53959 608.524.9465 sales@hrh2o.com hrh2o.com...
  • Page 2: Table Of Contents

    Replacing Meter ..........................51-52 Replacing Meter Cover and Impeller ....................52-53 10. Troubleshooting ............................54-55 Softener Systems ............................ 54 b. Filter Systems ............................55 11. Hankscraft Runxin Warranty Statement ....................56-57 12. Contact Information............................58 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 3: Introduction

    HS / HL Valves & Systems Service Manual 1. Introduction Thank you for choosing a Hankscraft Runxin HS / HL Mechanical Valve. HS and HL control valves take the timeless design of industry standard piston valves and updates them to exceed modern performance demands.
  • Page 4: System Specifications Form For Record Keeping

    Water Conditions and Quality Total Hardness: _______ grains Iron (Fe): _______ ppm Acid (pH): _______ TDS: _______ ppm Pressure of Inlet Water: _________ psi Other: ____________________________________________ Water Source: Well Water City Water Other: ________________________ Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 5: Pre-Installation Checklist

    Do not exceed 120 psi water pressure. Do not exceed 40° C / 100° F water temperature. Do not subject unit to freezing conditions. Failure to use this product within the described conditions may void the warranty. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 6 99.5% pure. Do not use small grain salt. Always install a bypass valve. • Replacement parts for the valve should only be purchased through Hankscraft Runxin resellers. • Regular interval monitoring of the water quality and work environment is recommended to •...
  • Page 7: System Installation

    This will minimize consumer impact in the event of malfunction. • Ensure the unit is installed with enough space for operation and maintenance. • The installation surface should be clean, level and stable for both the pressure tank and brine tank. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 8 When turning threaded pipe fittings onto plastic fitting, take precaution not to cross thread or over • tighten. Ensure the unit is installed with enough space for operation and maintenance. • Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 9: Control Valve Installation, System Sizing Chart, Bypass Installation

    3. Plug the riser pipe and fill the pressure tank with resin. If purchased as a complete system from Hankscraft Runxin the media has been installed. Media quantity is relative to desired capacity and tank size. 4. Lubricate the valve center hub O-ring with silicone lubricant only.
  • Page 10 Then close tap. 11. Check for and repair any leaks. 12. Start-up procedures are shown on the following pages for each different valve type. Locate your valve type and follow the start-up procedures listed. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 11: Plumbing Connections, Drain Line Installation

    (Valve drain hose not supplied) 2. See Fig. 2 CAUTION An air gap is required between the drain line and the drain (sewer). This avoids a syphon effect and reverse contamination. Fig. 2 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 12: Brine Line Installation, Brine Tank Installation

    Overflow elbow with nut and washer • Optional quick connect clips 2. Open brine well and remove float. Ensure the inside of the tank and brine well are free of debris. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 13 Halfway between white/blue tape or above ~ 10.5 lbs. 10x54 To blue tape or above 12 lbs. 12x52 To green tape or above 15 lbs. 13x54 To green tape or above > 15 lbs. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 14 8. Insert brine line into the top cut out hole, through the standoff, and into the quick connect elbow (optional: attach blue clips). Press firmly to make sure brine line is fully inserted into the quick connect. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 15 HS / HL Valves & Systems Service Manual 9. Install overflow elbow fitting with washer on the outside of tank. Fasten nut on the inside of the tank. 10. Replace brine well lid. 11. Replace brine tank lid. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 16: System Installation Chart

    HS / HL Valves & Systems Service Manual System Installation Chart Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 17: Valve Start-Up Procedure

    6. Plug the valve into an approved power source. Preferably a GFI grounded outlet. Look in the sight hole in the back of the motor to see that it is running. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 18 (1-5) (6-10) (26-30) (36-40) (41-45) (46-50) (51-55) (11-15) (16-20) (21-25) (31-35) (56-60) (61-65) (66-70) (71-75) (76-80) (GPG) No. Of Softeners - Calendar Clock Regeneration Frequency – Number Of Tab Pulls People Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 19: Hs-Ftc / Hl-Ftc Filter Timer Valve Start-Up Procedure

    5. Turn a faucet on, away from the installation location, until the water from the plumbing lines has been purged. 6. Filtering system is now fully operational. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 20 Filter Carbon Taste and Odor Mild Average Extreme Filters PPM Ironx1 Iron PPM Manganesex1 Filters PPM Sulfurx1 No. Of People Softeners - Calendar Clock Regeneration Frequency – Number Of Tab Pulls Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 21: Hs-Smm / Hl-Smm Meter Valve Start-Up Procedure

    .75. Divide by grains hardness of water supply. Ex: 1 Cu/Ft =32,000 at 15 grains hardness. (32,000 x .75) ÷ 15=1,600 gal. Set the gallons available at the small white dot on program wheel gear. Reference table on Page 15. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 22 12. Turn a faucet on, away from the installation location, until the water from the plumbing lines has been purged. 13. Softening system is now fully operational. 14. Take a water sample to verify and test for hardness reduction. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 23 32,000 85(5) 171(10) 256(15) 342(20) 513(30) 684(40) 855(50) 2,100 2,100 1,525 1,125 2,100 2,100 1,400 1.050 2,100 2,100 1,375 No. of People 2,100 2,100 1,300 2,100 2,025 1,225 2,100 1,950 1,150 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 24 1,525 1,125 2,100 2,100 2,100 2,100 1,450 1,050 2,100 2,100 2,100 2,100 1,375 No. of People 2,100 2,100 2,100 2,100 1,300 2,100 2,100 2,100 2,025 1,225 2,100 2,100 2,100 1,950 1,150 Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 25: Sanitizing Procedure

    5. The system must now be regenerated. At the control valve turn the knob clockwise until the indicator shows Regen. 6. Allow approximately 2 hours for the valve to complete its regeneration cycle and to return to service mode. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 26: Water Flow Diagrams

    This cleans the resin bed of deposits by releasing the charge held by them to attract the mineral and iron deposits naturally found in the water source. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 27 Hard water enters unit through the valve inlet, flows through the piston, down the center tube, through the bottom distributor, up through the media, around the piston, and out the drain line. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 28 The brine tanks fills with untreated water in preparation for the next regeneration cycle. When the valve is in regeneration, raw water is being passed to service until rapid rinse is complete. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 29: Assembly Drawing And Parts List

    HS / HL Valves & Systems Service Manual 8. Assembly Drawings and Parts List HS-STC Timer Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 30 Time Fill Cam Screw Washer Knob, Regeneration Brine Cam Valve Position Dial Spring 24-Hour Gear Label 24-Hour Gear Screw Cycle Actuator Arm Strain Relief Locating Pin Electrical Cord Time Set Button Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 31 HS / HL Valves & Systems Service Manual HS-FTC Filter Timer Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 32 Valve Piston Dial Screw, Piston 24-Hour Gear Label Gear, Main Piston 24-Hour Gear Washer Cycle Actuator Arm Spring Screw Brine Cam Locating Pin Strain Relief Time Set Button Power Cord Spring Label, Tested Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 33 HS / HL Valves & Systems Service Manual HS-SMM Mechanical Meter Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 34 Screw Time Fill Cam Front Cover Program Wheel Screw Cover Label Salt Label Screw Program Wheel Main Gear & Shaft Retainer Back Plate Flow Plate Retainer Program Wheel Screw Assembly Motor Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 35 HS / HL Valves & Systems Service Manual HL-STC Timer Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 36 Label, Salt (.25) Cover, Top Gear, Brine Valve Label, Voltage Nut, Indicator Label, Back Cover Label, Tested Label, Serial # Base Label, Logo Power Cord Clip Label, Flow Power Cord Wire Connector Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 37 HS / HL Valves & Systems Service Manual HL-FTC Filter Timer Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 38 Gear, Main Piston Screw, Knob Washer Plug, Knob Gear, Brine Valve Cover, Top Label, Tested Label, Voltage Base Label, Back Cover Power Cord Clip Label, Serial # Power Cord Label, Logo Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 39 HS / HL Valves & Systems Service Manual HL-SMM Mechanical Meter Control Valve Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 40 Meter Cable Label, Logo Clip, Clutch Label, Flow Spring, Clutch Wire Connector Clutch Screws, Motor Gear, Clutch Pinion Motor Power Cord Clip Screws, Motor Power Cord Mount Motor Mount Plate Base Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 41: Hs / Hl Valve Body Assembly And Parts List

    HS / HL Valves & Systems Service Manual HS / HL Valve Body Assembly Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 42 O-Ring O-Ring Retainer Injector Cover End Plug Screw Piston Rod Fitting Nut BLFC Fitting Drive Link BLFC Button End Plug Retainer BLFC Retainer Screw Filter Injector O-Ring Body Retainer Latch Screw Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 43: Hs-Smm / Hl-Smm Meter Assembly And Parts List

    HS / HL Valves & Systems Service Manual HS-SMM / HL-SMM Meter Assembly and Parts List Item No. Description Quantity Screw Meter Cover Assembly O-Ring Impeller Post, Impeller O-Ring Meter Body Clip Screw Flow Straightener Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 44: Stainless Steel Bypass

    HS / HL Valves & Systems Service Manual Stainless Steel Bypass (Available in 3/4" and 1") Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 45: Service Instructions

    Remove injector cap and screen, discard O-Ring. b. Unscrew injector nozzle and throat from injector body. c. Screw in new injector throat and nozzle, be sure they are seated tightly. d. Install a new screen. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 46: Replacing Timer

    20. Rotate program wheel counterclockwise until it stops at regeneration position. 21. Start regeneration cycle manually if water is hard. Replacing Timer Unplug electrical cord from outlet. Turn off water supply to system. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 47 17. Rotate program wheel counterclockwise until it stops at Regeneration position. 18. Start regeneration cycle manually if water is hard. 19. Plug cable into meter cover. Rotate cable to align drive flat if necessary. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 48: Replacing Piston Assembly

    16. Replace timer mounting screws. 17. Replace screw and washer at drive yoke. 18. Return bypass to normal In Service position. Water pressure automatically builds in the system. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 49: Replacing Seals And Spacers

    Return the valve to the In Service position. Pull cable out of meter cover. Remove the valve back cover. Remove screw and washer at drive yoke. Remove timer mounting screws. The entire timer assembly should lift off easily. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 50 20. Rotate program wheel counterclockwise until it stops at Regeneration position. 21. Start regeneration cycle manually if water is hard. 22. Plug cable into meter cover. Rotate cable to align drive flat if necessary. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 51: Replacing Meter

    14. Attach two clips and screws at bypass valve or yoke. Be sure clip legs are firmly engaged with lugs. 15. Return bypass to normal In Service position. Water pressure automatically builds in the system. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 52: Replacing Meter Cover And Impeller

    Relieve water pressure in the system by putting the valve in the Backwash position momentarily. Return the valve to the In Service position. Pull cable out of meter cover. Remove four screws on cover. Lift cover off of meter module, discard O-ring. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 53 17. Rotate program wheel counterclockwise until it stops at Regeneration position. 18. Start regeneration cycle manually if water is hard. 19. Plug cable into meter cover. Rotate cable to align drive flat if necessary. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com...
  • Page 54: Troubleshooting

    Brine or Backwash position. control in various d. Timer motor stopped or regeneration positions. jammed. b. Replace seals and/or piston assembly. c. Replace seals and/or piston assembly. d. Replace timer. Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 55: Filter Systems

    Control valve jammed in rinse material and check control in or backwash. various cycle positions. b. Replace seals and/or piston assembly. Replace piston, seals and spacers (and drive motor if necessary). Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...
  • Page 56: Hankscraft Runxin Warranty Statement

    Hankscraft Runxin warrants to the original owner that the items listed below, excluding but not limited to wear parts like O-rings, gaskets and seals, will be free from defects in materials and workmanship for the period of time specified below from the original purchase date.
  • Page 57 God. No other person is authorized to make any other warranty on behalf of Hankscraft Runxin either during or after the applicable warranty period.
  • Page 58: Contact Information

    HS / HL Valves & Systems Service Manual 12. Contact Information Innovative Solutions for Your Water Hankscraft Runxin, LLC 300 Wengel Drive Reedsburg, WI 53959 608.524.9465 sales@hrh2o.com hrh2o.com Hankscraft Runxin, LLC 300 Wengel Drive 608.524.9465 hrh2o.com sales@hrh2o.com...

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