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Wintriss ShopFloorConnect SMI 2 Installation Manual

Machine interface
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ShopFloorConnect
Machine Interface
(SMI 2)
1146400
Preliminary-1
October 2019
For complete SMI 2 documentation
visit www.sfcdocs.com
®
Wintriss Controls Group, LLC
100 Discovery Way
Unit 110
Acton MA 01720 USA
Phone (800) 586-8324
Fax (978)263-2048
PRINTED IN USA
Tech Support Hotline
800-586-8324
8-5 EST
www.wintriss.com
®

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Summary of Contents for Wintriss ShopFloorConnect SMI 2

  • Page 1 1146400 Preliminary-1 October 2019 For complete SMI 2 documentation visit www.sfcdocs.com ® Tech Support Hotline 800-586-8324 8-5 EST Wintriss Controls Group, LLC 100 Discovery Way Unit 110 Acton MA 01720 USA Phone (800) 586-8324 Fax (978)263-2048 www.wintriss.com PRINTED IN USA...
  • Page 3 This SMI 2 Installation Manual covers SMI 2 software version 2.21 and higher. NOTICE CHECK DOWNLOAD SITE FOR ANY AVAILABLE ADDENDA TO MANUAL Before you use this manual to install your Wintriss product, check www.sfcdocs.com for any addenda or document changes to this manual since its last revision.
  • Page 5 Thank you for purchasing a Wintriss ShopFloorConnect Product. We appreciate your business and want to do whatever we can to ensure your satisfaction. Wintriss products are built to stay on the job day after day, and are backed by an ironclad guarantee, international standards approvals, and unbeatable support.

  • Page 7: Table Of Contents

    Table of Contents Chapter 2 – Installation ....................... 15 Installation Guidelines ......................16 Mounting the SMI 2 ........................ 16 Mounting the SMI 2 Enclosure ..................16 Mounting the SMI 2 Panel Mount ................... 18 Wiring the SMI 2 ........................19 Connecting AC Wiring to the SMI 2 Enclosure ...............
  • Page 8 1146400 SFC Machine Interface (SMI 2) Installation Manual List of Figures Figure 2-1. SMI 2 Enclosure: Mounting Dimensions ................17 Figure 2-2. SMI 2 Panel Mount: Mounting Dimensions ..............18 Figure 2-3. AC Wiring Connections, SMI 2 Enclosure ............... 20 Figure 2-4.
  • Page 9 How to Use This Manual NOTICE Also refer to related documents found on www.sfcdocs.com This manual shows you how to install and troubleshoot ShopFloorConnect (SFC) Machine Interface (SMI 2). Chapter 2 shows how to mount and wire the SMI 2. Installation instructions are provided for both enclosure and panel mount versions.
  • Page 11 Important Highlighted Information Important danger, warning, caution and notice information is highlighted throughout the manual as follows: A DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. A WARNING symbol indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
  • Page 13 Wintriss Controls freight prepaid and which are, after examination, disclosed to the satisfaction of Wintriss to be defective. This warranty shall not apply to any equipment which has been subjected to improper installation, misuse, misapplication, negligence, accident, or unauthorized modification.

  • Page 15: Chapter 2 - Installation

    Checking Ethernet Connectivity ..................30 Setting the IP Address, Subnet, and Default Gateway ............30 Maintaining the SMI 2 ......................31 Cleaning the Touch Screen ....................31 If you encounter problems when installing SMI 2, call Wintriss ShopFloorConnect Technical Support. ELECTRIC SHOCK HAZARD •...

  • Page 16: Installation Guidelines

    1146400 SFC Machine Interface (SMI 2) Installation Manual Installation Guidelines Observe the following guidelines when planning your installation: • Never run wires for 120V and for lower voltages (e.g., 24V) inside the same conduit. • Run flexible, liquid-tight conduit for high voltage lines (e.g., 120V power) to the knockout at the bottom right of the SMI 2 enclosure or to the appropriate location on your console if you have an SMI 2 panel mount.

  • Page 17: Figure 2-1. Smi 2 Enclosure: Mounting Dimensions

    SFC Machine Interface (SMI 2) Installation Manual 1146400 NOTICE PLACE ENCLOSURE AT A CONVENIENT HEIGHT The SMI 2 enclosure should be installed at a convenient height for all users. An ideal height is to have the top edge of the unit approximately at chin level. Experiment to determine a good height for everybody prior to wiring and mounting.

  • Page 18: Mounting The Smi 2 Panel Mount

    1146400 SFC Machine Interface (SMI 2) Installation Manual Mounting the SMI 2 Panel Mount Figure 2-2. SMI 2 Panel Mount: Mounting Dimensions To install the SMI 2 Panel Mount in your enclosure or console, perform the following steps: 1. Cut a 7.9 in. (200.1 mm) wide by 6.4 in (162.6 mm) high mounting hole. 2.

  • Page 19: Wiring The Smi 2

    SFC Machine Interface (SMI 2) Installation Manual 1146400 Wiring the SMI 2 Connecting AC Wiring to the SMI 2 Enclosure ELECTRIC SHOCK HAZARD Do not apply AC power until all other electrical connections and installation procedures are complete. Failure to comply with these instructions could result in death or serious injury. To make AC input connections to the SMI 2, do the following, referring to Figure 2-3 on page 20 and wiring diagram Figure 1 or 2 at the end of the manual.

  • Page 20: Wiring The Smi 2 Panel Mount

    1146400 SFC Machine Interface (SMI 2) Installation Manual Figure 2-3. AC Wiring Connections, SMI 2 Enclosure Wiring the SMI 2 Panel Mount Connecting AC Wiring to the Panel Mount ELECTRIC SHOCK HAZARD Do not apply AC power until all other electrical connections and installation procedures are complete.

  • Page 21: Figure 2-4. Grounding Stud On Smi 2 Panel Mount

    SFC Machine Interface (SMI 2) Installation Manual 1146400 2. Connect the ground (green or green/yellow) wire to a ground stud on your panel mount, Figure 2-4. enclosure or panel mount console. 3. Connect power wires to the input connectors labelled “Line” and “Neut,” as shown in Figure 2-5, and Figure 1, SFC Machine Monitor 2 Wiring Diagram, at the end of this manual.

  • Page 22: Connecting Input Wiring

    1146400 SFC Machine Interface (SMI 2) Installation Manual Connecting Input Wiring DS12 - TX USB Comms BT 1 DS9 - RX USB Act Lithium Batt DS10 - TX Serial DS11 - RX Serial DS26 - 24 V DS28 - 12 V DS21 - Touch Panel Network Jack...

  • Page 23: Wiring A Cycle Input

    SFC Machine Interface (SMI 2) Installation Manual 1146400 To make wiring connections, run the input wires you intend to use through flexible liquid tight conduit and one of the left-side knockouts in the bottom of the enclosure or to the appropriate location on your console.

  • Page 24: Wiring A Run/Idle Input

    1146400 SFC Machine Interface (SMI 2) Installation Manual speed applications of greater than 300 cycles per second, the Cycle input should operate with a 50% duty cycle. You need three wires for the machine Cycle Sensor connections: an output wire, a ground wire, and a 24 VDC power wire.

  • Page 25: Wiring A Scrap Input Switch

    If the part being made requires multiple operations, then actuating the scrap input resets the stroke count to zero, as well as incrementing the scrap count. NOTICE You can also wire your scrap handler to the scrap input. Contact Wintriss ShopFloorConnect Technical Support for more information. Wiring a Setup Mode Input The Setup Mode input instructs the SMI 2 to ignore the Run/Idle and Cycle inputs whenever the input transitions from low (approximately 0 VDC) to high (+24 VDC).

  • Page 26: Table 2-1. Automatic Downtime Inputs Priority

    1146400 SFC Machine Interface (SMI 2) Installation Manual Table 2-1. Automatic Downtime Inputs Priority Automatic Wire to Input Priority Downtime number Order TB4 pin Reason # 1 - highest 4 - lowest Automatic downtime inputs have a set priority. Input 4 has the highest priority, Input 1 the lowest. When the machine transitions from Running to Idle, SMI 2 detects only the highest priority input that is ON.

  • Page 27: Connecting Machine Inhibit Output Wiring

    SFC Machine Interface (SMI 2) Installation Manual 1146400 Connecting Machine Inhibit Output Wiring To make wiring connections for the machine inhibit output circuit, do the following, referring to Figure 2-7, page 23, and Figure 1, SFC Machine Interface 2 Wiring Diagram, at the end of this manual.

  • Page 28: Checking Input Wiring

    3. If the Main Menu does not display, turn off power to SMI 2 and recheck all power connections. 4. If the power connections check out and you still cannot get the Main Menu to display, call Wintriss ShopFloorConnect Technical Support. Checking Input Wiring Each SMI 2 input has a corresponding LED indicator on the control board above its input pin on the terminal block, Figure 2-6, page 22.

  • Page 29: Figure 2-9. Forced Dialog Settings Screen

    If you can restart the machine after 30 seconds have elapsed, check the machine inhibit output wiring. • If the machine inhibit circuit is wired correctly and you are unable to prevent the machine from restarting after the forced dialog time, call Wintriss ShopFloorConnect Technical Support. Chapter 2 – Installation...

  • Page 30: Checking Ethernet Connectivity

    Ethernet connector. 3. If the Ethernet cable is properly connected, but one or both of the LEDs still do not come on, call Wintriss ShopFloorConnect Technical Support. Setting the IP Address, Subnet, and Default Gateway You must set the SMI 2’s IP address, subnet, and default gateway for the unit to communicate with SFC.

  • Page 31: Maintaining The Smi 2

    SFC Machine Interface (SMI 2) Installation Manual 1146400 Figure 2-11. Network Menu Screen 5. Press Edit next to IP Address to change the IP address (see Figure 2-12). Enter the digits for the first octet, then press the period [.] to go on to the next. Press Enter to accept the IP address. Figure 2-12.
  • Page 32 1146400 SFC Machine Interface (SMI 2) Installation Manual Chapter 2 – Installation...

  • Page 33: Chapter 5 - System Messages

    Chapter 5 – System Messages This chapter documents SMI 2 system messages. Most messages appear on the status line of the SMI 2 Main Menu and on the line beneath it; two messages display beneath the screen title on the Security Settings screen.

  • Page 34: Messages Below The Status Line Of The Main Menu

    1146400 SFC Machine Interface (SMI 2) Installation Manual Parts Preset Reached Displays whenever the value in the Parts Count window reaches the Parts Preset value, the “Press Production when ready to run” message displaying beneath it (see Messages Below the Status Line of the Main Menu, below).

  • Page 35: Appendix A - Sfc Primary Item Discovery

    Appendix A – SFC Primary Item Discovery The Primary item identifiers to be used at the machine the SMI 2 is monitoring are made available to SFC in one of three ways: • Primary items can be imported into SFC in a CSV file •...
  • Page 36 1146400 SFC Machine Interface (SMI 2) Installation Manual Appendix A – SFC Primary Item Discovery...

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