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Bioscience Ampulmatic-10 Purge Gas Injector Operation And Maintenance Manual

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ISO 9001:2015 Certified
®
Ampulmatic
-10 Purge Gas Accessory
Operation and Maintenance Manual
Bioscience, Inc.
2201 Hangar Place, Suite 200
Allentown, PA 18109
Phone: (484) 245-5232 Fax: (484) 245-5236
bioscience@bioscienceinc.com
www.bioscienceinc.com
Original Version (in English)
Revised April 19, 2018

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  • Page 1 ISO 9001:2015 Certified ® Ampulmatic -10 Purge Gas Accessory Operation and Maintenance Manual Bioscience, Inc. 2201 Hangar Place, Suite 200 Allentown, PA 18109 Phone: (484) 245-5232 Fax: (484) 245-5236 bioscience@bioscienceinc.com www.bioscienceinc.com Original Version (in English) Revised April 19, 2018...
  • Page 2 Contents Section-Page Title Introduction Statement of Warranty Model Description Ampulmatic-10 Purge Gas Injector Front View Ampulmatic-10 Purge Gas Injector Connections Ampulmatic-10 Purge Gas Injector Purge Head Unit Specifications Setup Adjusting Purge and Filling Heads Additional Adjustments Maintenance Ampule Glass and Size...
  • Page 3 5232, 800-627-3069, or bioscience@bioscienceinc.com. All Rights Reserved The information contained in this manual is the exclusive property of Bioscience, Inc. and has been provided solely to enable the users of the equipment described herein to operate and maintain such equipment. Any other use of this information, or the reproduction or transmission of all or any portion of this manual, without prior written consent of Bioscience, Inc.

  • Page 4: Statement Of Warranty

    365 days from the date of shipment. This warranty is the only warranty made by Bioscience, Inc. (Manufacturer) and is in lieu of all other warranties, expressed or implied, except as to title and can be amended only by a written instrument signed by the Manufacturer.

  • Page 5: Model Description

    Model Description The Purge Gas Injector accessory is designed to insert a tube (purge tube) into an ampule through which an inert purge gas may be introduced. This accessory can also be used with the Ampulmatic- 10 Liquid Filler accessory to automatically fill ampules with precisely measured liquid volumes. The purge tube is inserted when an ampule is positioned directly beneath it and removed prior to the ampule moving to the next position.
  • Page 6 Ampulmatic-10 Purge Gas Injector Front View Purge Gas Injector Purge Gas Injector Head Purge Tube Centering Fixture Alarm Reset Move Injector Head Down Power Switch...
  • Page 7 Ampulmatic-10 Purge Gas Injector Connections...
  • Page 8 Ampulmatic-10 Purge Gas Injector Purge Head Purge Gas Injector Upper Switch Housing Trigger Lower Switch Housing Centering Fixture...

  • Page 9: Unit Specifications

    Unit Specifications Overall Dimensions The overall dimensions of the Ampulmatic-10 Purge Gas Injector accessory are 6”W x 16”H x 8”D (15.2 cm W X 40.6 cm H X 20.3 cm D). Shipping Weight The shipping weight of the Ampulmatic-10 Purge Gas Injector accessory is approximately 22 lbs (9.98 kg)
  • Page 10 Setup Follow the instructions for setting up the Ampulmatic-10 base unit located in the Ampulmatic-10 Operation and Maintenance Manual. The Ampulmatic-10 base unit and the Purge Gas Injector module have separate power supplies (the Purge Gas Injector module uses the higher amperage supply of 5A). The switch on the front of the gas purge module controls power to the gas purging accessory only.
  • Page 11 Adjusting Purge Gas and Liquid Filler Injector Heads Adjustments will need to be made for each ampule size to be used. 1. Place the correct carousel on the turntable with no ampules in the carousel. Turn on the Ampulmatic-10 base unit power to rotate the carousel. When it stops at a sealing position, turn off the Ampulmatic-10 base unit power.

  • Page 12: Additional Adjustments

    Additional Adjustments The centering fixture has been factory set for proper position. However, the user should verify that the tip of the stainless steel tubing is just above the conical portion of the Teflon centering piece when the Purge Gas Injector Head is in the raised position. As the Purge Gas Injector Head encounters the ampule, the conical portion guides the ampule tip to the center and allows the tube to enter.

  • Page 13: Maintenance

    Maintenance The Ampulmatic-10 Purge Gas accessory was designed to require a minimum amount of maintenance. However, following the recommended maintenance procedures and intervals will ensure that you obtain the highest level of reliability and fluid injection accuracy. Daily (Before Use) •...
  • Page 14 Standard carousels are designed for Wheaton gold band ampules or equivalent. Ampule samples or specifications should be provided to Bioscience to confirm compatibility. Custom carousels are available for non-standard ampule sizes.

  • Page 15: Troubleshooting Guide

    Discoloration of metals and/or painted surfaces of the Purge Gas Injector module. Stop operation. Check compatibility of all solutions with the materials of construction of the Purge Gas Injector module before continuing. Contact Bioscience, Inc. for information on corrosion-resistant replacement parts.

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