Related Manuals for NEUGART HLAE Series
Summary of Contents for NEUGART HLAE Series
- Page 1 Instruction Manual Hygienic Design Planetary Gearbox Series: HLAE070 (1- & 2-stage) HLAE090 (1- & 2-stage) HLAE110 (1- & 2-stage) GB_ 100225294 / Rev. status "004"...
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Page 2: Table Of Contents
Instruction manual Hygienic Design Planetary Gearbox 1 Table of contents Table of contents Table of contents About this document Warnings Notes and accentuations Safety Intended use Non-intended use Personnel qualification General safety instructions Standards/directives Description Technical data Accessories Lubrication Rating plate Approved detergents Storage, transport Installation... -
Page 3: About This Document
2 About this document About this document This instruction manual describe the installation and commissioning of the NEUGART Hygienic Design Planetary Gearbox with the designation HLAE. The instruction manual contain the chapters Technical data, instruction as well as information on intended use / maintenance and care of the product. -
Page 4: Notes And Accentuations
Instruction manual Hygienic Design Planetary Gearbox 2 About this document 2.2 Notes and accentuations The following signs and icons are used in these instruction manual: Warning icon. This icon points out dangers and warnings. Information icon. Here you receive particularly important information you should heed for a correct and safe installation of the gearbox. -
Page 5: Safety
Instruction manual Hygienic Design Planetary Gearbox 3 Safety Safety This chapter describes the safety instructions you have to heed for a safe and hazard- free use of the Hygienic Design Planetary Gearbox. It points out possible sources of danger and necessary safety measures. Observe the technical data! Observe the technical data and the installation details (rating plate and documentation). -
Page 6: Intended Use
Instruction manual Hygienic Design Planetary Gearbox 3 Safety 3.1 Intended use The gearboxes have been in particular designed for use in machines in food, cosmetic, pharmaceutical, medical and similar applications with highest demands on the cleanability of the machine (hygiene design). Operation of the HLAE gearboxes is permitted in applications with indirect contact to foodstuffs. -
Page 7: Non-Intended Use
Instruction manual Hygienic Design Planetary Gearbox 3 Safety 3.2 Non-intended use It is forbidden to operate the HLAE gearboxes in explosive areas. HLAE gearboxes may not be used in clean room applications. It is forbidden to commission the gearbox if the machine into which it has been incorporated does not comply with the country-specific provisions (standards / directives) or laws. -
Page 8: General Safety Instructions
Only work on the gearbox once it has come to a standstill and the driving motor has been switched off and secured against unintentional restart. Have repairs within the guarantee period only performed by NEUGART. GB_ 100225294 / Rev. status "004"... -
Page 9: Standards/Directives
Only FDA-compliant materials are used for the gearbox. NSF (National Sanitation Foundation) It goes without saying that attention is also paid to the inside of the HLAE series so that the lubricant is certified as suitable for use in foodstuffs. -
Page 10: Description
Instruction manual Hygienic Design Planetary Gearbox 4 Description Description The HLAE is a planetary gearbox which has been developed with an optimised cleanability in mind. The gearbox is available in 3 design sizes (HLAE070, HLAE090, HLAE110) and a single- and double-stage design is offered for each. -
Page 11: Technical Data
EPDM (standard) / FFKM (on request) MB-4398 MB-4463 MB-4461 Dimension sheet number MB-4460 MB-4380 MB-4462 Additional technical data can be found on the Internet under www.neugart.com 4.2 Accessories Sealing kit (output side) For gearbox series HLAE070 HLAE090 HLAE110 Item number 63911... -
Page 12: Lubrication
Instruction manual Hygienic Design Planetary Gearbox 4 Description 4.3 Lubrication Only lubricants with H1 approval are used for the HLAE series. The amount of lubricant is dimensioned such that lifetime lubrication is achieved (see Chapter 9.1). 4.4 Rating plate The rating plate serves the explicit identification of the gearbox and must be legible at all times (e.g. -
Page 13: Approved Detergents
1500 cleaning cycles with cleaning and subsequent disinfection. Neugart can only provide a guarantee for the gearbox service life if the tested detergents are used. Other detergents than the ones mentioned can be tested and where appropriate approved by Neugart on request. -
Page 14: Storage, Transport
Instruction manual Hygienic Design Planetary Gearbox 5 Storage, transport Storage, transport Storage Max. 2 years at –30° C to +60° C, dry, inside the original packaging. Please observe the guarantee period according to our general terms and conditions. Restrict the storage time to a minimum. The seals will age if you store the gearbox at temperatures >60°... -
Page 15: Installation
Instruction manual Hygienic Design Planetary Gearbox 6 Installation Installation 6.1 Conditions governing the location Observe the following information for a smooth operation and an as long as possible service life of the gearbox: Provide adequate convection for the gearbox. ... -
Page 16: Installing The Motor On The Gearbox
5. Now fix the motor on the gearbox with the motor-side sealing screws. Fix the screws with the tightening torque specified by the motor manufacturer. The work steps specified in the motor installation instructions must be observed. You can also download the motor installation instructions under www.neugart.com. Caution GB_ 100225294 / Rev. status "004"... - Page 17 Instruction manual Hygienic Design Planetary Gearbox 6 Installation Hygienic design Hygienic design screws Hygienic design planetary motor with sealing washer gearbox Reducing bush Motor-side Motor pinion sealing GB_ 100225294 / Rev. status "004"...
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Page 18: Installing The Gearbox
Instruction manual Hygienic Design Planetary Gearbox 6 Installation 6.4 Installing the gearbox The gearboxes can be used in any installation position. The thickness of the application plate may be varied within the specified limits. Gearbox damage due to objects getting pressed or knocked against the shaft Only fasten couplings, washers, gear wheels, chain wheels, etc. - Page 19 Instruction manual Hygienic Design Planetary Gearbox 6 Installation If due to the application, there are still gaps or dead spaces, these must be sealed accordingly. O-ring EPDM O-ring EPDM Mounting plate Sealing washer Hygienic design O-ring EPDM hygienic screws GB_ 100225294 / Rev. status "004"...
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Page 20: Commissioning
Ensure that the equipment is switched off if the max. permissible temperature is exceeded and consult NEUGART. This can for instance be implemented by means of motor current monitoring. Measure the temperature on the casing centre at maximum load. (preferably by means... -
Page 21: Cleaning
Instruction manual Hygienic Design Planetary Gearbox 8 Cleaning Cleaning Only clean the gearbox while it is at standstill Risk of injury for the cleaning personnel Liquid may get into the interior because of the gearbox's rotary motion. Only approved detergents may be used to ensure that the product does not ... -
Page 22: Maintenance / Repair
Instruction manual Hygienic Design Planetary Gearbox 9 Maintenance / repair Maintenance / repair Visual inspection After every cleaning operation, check the gearbox for external damage such as scratches or dents. After every cleaning operation, check the gearbox for corrosion on the surface or cracks in the sealing elements. -
Page 23: Seals
9.2 Seals Let's change the seals if necessary by NEUGART. In agreement with NEUGART, the seals can also be exchanged by the end customer. To guarantee a constant quality, the original part must be purchased from NEUGART. The service life of the seals depends on the application and ambient conditions. -
Page 24: Troubleshooting
Dispose of gearboxes and packaging material in an appropriate and environmentally sound manner. Heed the nationally applicable rules and regulations regarding the appropriate disposal. 12 Service In case of queries and problems, please contact NEUGART: Neugart GmbH Address Keltenstr. 16 77971 Kippenheim / Germany Tel.