PIAGGIO MP3 LT 500 i.e. Series Manual
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PIAGGIO MP3 LT 500 i.e. Series Manual

Abs - asr system
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PIAGGIO WOULD LIKE TO THANK YOU
for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle well and that it will
continue to give you satisfactory service for many years to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must
be transferred to the new owner.
MP3 LT 500 i.e. SPORT - BUSINESS ABS - ASR
Ed. 03_02/2016 Cod. 1Q000184 (IT-FR-DE-ES-NL-EN) - 1Q000185 (EN-PT-DE-ES-FR-EL)

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Summary of Contents for PIAGGIO MP3 LT 500 i.e. Series

  • Page 1 PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details and devices to assure you that you have made the right choice.
  • Page 2 The instructions given in this manual are intended to provide a clear, simple guide to using your vehicle; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also contains instructions for simple repairs.
  • Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.

  • Page 5: Table Of Contents

    INDEX VEHICLE..................Opening the saddle to access the helmet compartment in an Dashboard................emergency................43 Analogue instrument panel............Identification................43 Indicator unit................12 Adjusting the windscreen............44 Clock..................12 Bag clip..................45 Digital lcd display..............13 Predisposed for installation of accessories....... 45 Maintenance icons..............
  • Page 6 Checking the brake oil level............79 Braking system fluid top up........... 80 Battery..................81 Use of a new battery............. 81 Long periods of inactivity............82 Fuses..................82 Lamps..................87 Front light group................ 89 Head light adjustment............95 Front direction indicators............95 Rear optical unit................

  • Page 7: Vehicle

    MP3 LT 500 i.e. SPORT - BUSINESS ABS - ASR Chap. 01 Vehicle...

  • Page 8: Dashboard

    Dashboard (01_01) 01_01...

  • Page 9: Analogue Instrument Panel

    A = Ignition switch B = Parking brake C = Bag hook D = ASR button (if fitted) E = Saddle opening button F = Hazard warning lights button G = Horn button H = Turn indicators switch I = Rear brake lever L = Light switch M = Glove-box N= USB socket...
  • Page 10 01_02 A = Fuel gauge...
  • Page 11 B = Speedometer C = Fuel reserve warning light D = Leg warmer warning light (if fitted) M = Low oil pressure warning light F = Heated handgrip warning light (if fitted) G = High beam warning light H= Turn indicator warning light I = Hazard warning light L = Immobilizer LED M = Engine control warning light and engine failure warning light...

  • Page 12: Indicator Unit

    Indicator unit (01_03) A = Front suspension locking system failure warning light B = Engine stop warning light C = Front suspension locking system warning light D = Warning light for parking brake engaged E = Warning light not active 01_03 Clock (01_04) The clock displays, when the vehicle key is set to the «KEY ON»...

  • Page 13: Digital Lcd Display

    Digital lcd display (01_05, 01_06, 01_07, 01_08, 01_09, 01_10, 01_11, 01_12, 01_13, 01_14, 01_15, 01_16, 01_17, 01_18, 01_19) Turning the ignition switch to «ON»: - all the functions on the digital display «1» light up; - All the warning lights «2» on the instrument panel light up; - The fuel reserve warning light e «3»...
  • Page 14 - «LONG PRESSURE»: PRESSING THE BUTTON INDICATED FOR MORE THAN THREE SECONDS. 01_08 DISPLAY NAVIGATION MAIN MENU The display navigation is developed mainly on the three main menu screen pages: - «TOTAL»: is the totalizer screen page and shows the total information stored from the beginning of the first start of the vehicle;...
  • Page 15 - BRIEF PRESS OF THE «MODE» BUTTON The «TOTAL» screen page in the central area of the display allows to check, in se- quence: - travel indicated in «km/l» or in «mi/gal»; - residual estimated autonomy expressed in «km» or «mi»; - battery voltage expressed in «V».
  • Page 16 - maximum speed reached, recorded starting from the statistics start «TRIP B», ex- pressed in «km/h» or «mph»; - battery voltage expressed in «V». The distance travelled measured from the statistics start «TRIP B», expressed in«km» or «mi» is indicated in the lower area of the display. BRIEF DOUBLE PRESS OF THE «MODE»...
  • Page 17 MAXIMUM, AVERAGE AND INSTANTANEOUS SPEED - The indication of the instantaneous speed is detectable on the speedometer. 01_09 - Navigating on the display as described, the «AVG» average speed of TRIP A or TRIP B can be displayed, depending on the menu consulted. 01_10 - Navigating on the display as described, the «MAX»...
  • Page 18 INSTANTANEOUS TRAVEL AND AVERAGE TRAVEL Are indicated in «km/l» or in «mi/gal», according to the measurement unit set in the display. - The travel is the first screen page displayed on the display and is also the one you return to, with a long press of the «MODE» button, that enables to exit from the sub- menu related to «TOTAL», «TRIP A»...
  • Page 19 From the lighting up of the reserve warning light, the residual autonomy value indicated will be «---». Refuel as soon as possible. UNIT OF MEASUREMENT SETTING Press and hold for at least 3 seconds the button "MODE" and, at the same time, turn the ignition key to "ON".
  • Page 20 CHRONOMETER The «TIME» submenu indicates time, expressed in «hh:mm», passed by the reset of the TRIP (A or B) in progress. 01_16 ECO MODE The «ECO» mode acts on the mapping of the electronic control unit, with a setting that favours lower consumption compared to the performance. To activate this mode, with the vehicle at engine idle speed, press the starter button «U».

  • Page 21: Maintenance Icons

    ENGINE CONTROL WARNING LIGHT AND ENGINE FAILURE WARNING LIGHT The warning light signals possible failure detected by the engine control unit. After the initial check of switching to «ON», the warning light, in case of failure, has two different signal modes: •...

  • Page 22: Setting The Outside Temperature Display

    Setting the outside temperature display (01_21) The outside temperature indication is shown on the left of the display, in «°C» or «° F» according to the measurement unit set. In the case in which the outside temperature is less than 3°C, further caution is rec- ommended in the use of the vehicle;...

  • Page 23: Mode* Button

    WARNING DISCONNECTING THE BATTERY CABLES WILL RESET THE CLOCK *MODE* button (01_24, 01_25) Pushing the "ODO/TRIP" button for less than a second allows consecutively the fol- lowing functions: • Total odometer «TOTAL» • Partial odometer «TRIP A» • Partial odometer «TRIP B» Pressing the «MODE»...

  • Page 24: Keyswitch

    - MAX maximum speed reached (km/h) - Battery voltage (V) Pressing and holding the «ODO/TRIP» button in the «TRIP A» and «TRIP B» screen pages, allows to reset all counters for that TRIP. Keyswitch (01_26) 1. LOCK = Engine disabled, extractable key, mechanical antitheft device ena- bled.

  • Page 25: Releasing The Steering Wheel

    Releasing the steering wheel (01_28) Insert the key and turn to «OFF». CAUTION NEVER TURN THE KEY TO «LOCK» OR «OFF» WHILE RIDING. WARNING 01_28 OPERATE THE HANDLEBAR UNTIL OBTAINING THE EASY ROTATION OF THE SWITCH AVOIDING UNNECESSARY STRESS. Switch direction indicators (01_29) Move the switch «H»...

  • Page 26: Horn Button

    Horn button (01_30) Push the button «G» to honk the horn. 01_30 Light switch (01_31) The position «0» of switch «L» corresponds to the low beam light selection. The position «1» corresponds to the high beam light. The position «2» activates the high beam flashing; the switch automatically goes back to «0».

  • Page 27: Emergency Flashing Light Button

    Emergency flashing light button (01_32) It enables the activation of the four turn indicators simultaneously. Control «F» can be enabled only with the key set to «ON», but once enabled, it keeps functioning even if the key is set to «OFF» or «LOCK». To disable this function, simply turn the ignition switch to «ON».

  • Page 28: Engine Stop Button

    Engine stop button (01_34) The engine can be started when the emergency stop switch «Q» is in position «1» RUN;. Position «0» OFF allows shutting off the engine in case of emergency and also disa- bling the restart. 01_34 Front suspension unlock-lock switch (01_35) The «T»...
  • Page 29 The vehicle is equipped with a locking ABS system on the wheels. A: Tone wheel B: Speed sensor • ABS: It is a hydraulic - electronic device that limits the pressure within the braking circuit when a sensor, located on the wheel, detects its tendency to lock.

  • Page 30: System Asr

    CAUTION IN THE EVENT OF MALFUNCTION OF THE BATTERY, THE ABS - ASR SYSTEM TURNS OFF. System ASR (01_38, 01_39) CAUTION THE FOLLOWING INSTRUCTIONS REFER TO THE ABS - ASR VERSION. ASR SYSTEM The ASR system is a device to help riding that helps the rider during acceleration manoeuvres, especially on slippery surfaces or in conditions that can cause sudden slippage of the rear wheel.
  • Page 31 • SWITCH «1»: on / off. • WARNING LIGHT «2»: operating indication warning light. Flashing mode: - Off with the vehicle in gear: the system is working, but is not active (normal condition). - Flashing quickly with moving vehicle: the system is up and running (conditions of low grip and intervention to reduce engine power);...
  • Page 32 WARNING THE ASR SYSTEM IS ACTIVATED AT EVERY «ON» POSITIONING OF THE IG- NITION SWITCH. IF DISABLED BY THE USER, THE ASR SYSTEM KEEPS THE STATE OF INAC- TIVITY ONLY IF THE VEHICLE IS OFF, BY USING THE ENGINE STOP SWITCH; AT THE NEXT KEY ON THE ASR SYSTEM IS ENABLED AUTOMATICALLY.
  • Page 33 N.B. THE DEVICE PREVENTS IMPRESSING ON THE REAR HIGH SPEED ROTATION WHEEL WITH THE VEHICLE ON THE CENTRE STAND. IT IS RECOMMENDED NOT TO INSIST WITH THE THROTTLE GRIP IN THIS PARTICULAR CONDITION. CAUTION A POOR STATE OF MAINTENANCE OF THE TYRES CAN RESULT IN ABNOR- MAL OPERATION OF THE ASR SYSTEM.

  • Page 34: The Immobilizer System

    IF NECESSARY, CONTACT AN AUTHORISED SERVICE CENTRE. The immobilizer system In order to enhance theft protection, the vehicle is equipped with a «PIAGGIO IMMO- BILIZER » electronic locking device that activates the engine operation only after having verified if there is a codified key.

  • Page 35: Keys

    Keys (01_40, 01_41, 01_42) Two types of keys come with the vehicle: Key «A» is the «MASTER» key. Only a single copy of this key is supplied, which is necessary to program all your other keys and for your dealer to perform some main- tenance operations.

  • Page 36: Immobilizer Device Enabled Indicator Led

    Immobilizer device enabled indicator led (01_43) The activation of the «PIAGGIO IMMOBILISER» system is signalled by the deterrent flashing of the indicator «A». The flashing remains operative for the first 48 hours after switching to «OFF», after that it turns off automatically to keep the battery charged.
  • Page 37 CAUTION TO ACHIEVE THE BEST RESULTS, IT IS RECOMMENDED TO USE A NON-MET- ALLIC KEY BOX, CONTAINING ONLY THE SERVICE KEY. THE NON-METALLIC KEY BOX ALSO HAS THE ADVANTAGE TO BE LESS AG- GRESSIVE AGAINST THE BODYWORK OF THE IGNITION SWITCH HOUSING. If the start persists being disabled, try again with the MASTER key «A».

  • Page 38: Programming The Immobilizer System

    Programming the immobilizer system (01_44) Below is described the procedure to follow for programming the PIAGGIO IMMOBIL- ISER system and/or for storing other key codes. START PROCEDURE Insert the «MASTER» key «A» into the ignition switch (in «OFF») and turn it to «ON».

  • Page 39: Accessing The Fuel Tank

    CORRECT PROGRAMMING CHECK PHASE When the programming of the codes was successful, the switching to «ON» with the MASTER key «A» causes the start of the immobilizer warning light for a time interval of about 0.7 s and then a short flashing number equal to the number of keys inserted in the programming, including the MASTER key itself.

  • Page 40: Power Supply Socket

    DO NOT USE PETROL WITH AN ETHANOL CONTENT HIGHER THAN 10%; THIS USE COULD DAMAGE THE FUEL SYSTEM COMPONENTS AND/OR COMPRO- MISE ENGINE PERFORMANCE. 01_46 Power supply socket (01_47) There is a plug socket "D" inside the helmet compartment. The plug socket may be used for external consumers (mobile phone, inspection light, etc.).

  • Page 41: Usb Socket

    USB socket (01_48) Above the dashboard, inside the glove-box, there is a USB socket. To use it, remove the protective plug. Cover the socket with the plug to avoid that water and/or humidity can damage it. CAUTION THE GLOVE-BOX IS NOT WATERTIGHT. DO NOT STORE OBJECTS THAT MIGHT BE SUBJECT TO HUMIDITY OR REACT TO POTENTIAL SUBSTANCES SPILLED ON THE GLOVE-BOX LID, EVEN IF 01_48...

  • Page 42: The Saddle

    USB port Output voltage (5.00±0.25) Vdc Charging current 1 A max The saddle (01_49) In the helmet compartment is place for two flip up helmets, if correctly positioned as indicated in the figure. 01_49 Saddle opening via button to access helmet compartment (01_50) When the ignition switch is set to «OFF»...

  • Page 43: Opening The Saddle To Access The Helmet Compartment In An Emergency

    Opening the saddle to access the helmet compartment in an emergency (01_51) If the vehicle battery is discharged, turn the ignition key switch to «OFF» or «ON», then press and turn it anticlockwise to open the saddle. 01_51 Identification (01_52, 01_53) The identification registration numbers consist of a prefix stamped on the chassis and engine "B"...

  • Page 44: Adjusting The Windscreen

    Adjusting the windscreen (01_54, 01_55) The windshield can be adjusted to 3 positions «B», «C» and «D» according to the rider's needs. Unscrew the 3 screws «A», remove the windshield upper part and set it in the desired position. Tighten the 3 fixing screws again. WARNING CARRY OUT THIS OPERATION WITH EXTREME CARE SO AS NOT TO 01_54...

  • Page 45: Bag Clip

    Cobra satellite for anti-theft tracking Contact an Authorised Service Centre for more information and installation. WARNING USE ONLY ORIGINAL PIAGGIO ACCESSORIES AND DEVICES, THE ONLY ONES TESTED AND ENSURING NOT TO ALTER ENERGY ABSORPTION OF THE VEHICLE. NON-ORIGINAL DEVICES THAT REQUEST THE ELECTRIC CONNECTION TO THE VEHICLE SYSTEM CAN CAUSE IRRETRIEVABLE DAMAGE.

  • Page 47: Use

    MP3 LT 500 i.e. SPORT - BUSINESS ABS - ASR Chap. 02...

  • Page 48: Checks

    Checks (02_01) Before using the vehicle, check: 1. That the fuel tank is full. 2. The correct fluid level for front and rear brakes. 3. That the tyres are properly inflated. 4. The correct functioning of side lights, headlamp, turn indicators, stop light and li- cense plate light.
  • Page 49 CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK. WARNING 02_03 DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY, LACK OF FUEL CAN DAMAGE THE CATALYTIC CONVERTER. CAUTION USING NON-RECOMMENDED PETROL REDUCES THE EFFICIENCY OF THE EXHAUST AND FUEL SUPPLY SYSTEMS. CAUTION DO NOT LET THE GASOLINE RUN OUT;...
  • Page 50 CAUTION WARNING WHILE REFUELLING, FULLY INSERT THE FUEL GUN IN THE TANK, AFTER THE FIRST CLICK STOP THE SUPPLY AND DO NOT FORCE REFILLING, IN ORDER TO AVOID FUEL LEAKAGES, EVEN IF SUBSEQUENT TO REFUELLING. CAUTION WHILE REFUELLING, DO NOT USE ELECTRONIC DEVICES AND/OR CELLULAR PHONES THAT COULD CAUSE DAMAGE TO THINGS AND/OR PEOPLE DUE TO GASOLINE VAPOURS.

  • Page 51: Tyre Pressure

    CAUTION SHUT OFF THE ENGINE BEFORE REFUELLING WITH PETROL. PETROL IS HIGHLY FLAMMABLE. DO NOT LET PETROL SPILL FROM THE TANK OR WHILE REFUELLING. Characteristic Fuel tank 12.0 ± 0.5 l Tyre pressure (02_04) Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear indicators;...
  • Page 52 WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS. TYRE INFLATION PRESSURE Front tyres pressure 2 bar Rear tyre pressure (with 2.4 (2.6) bar passenger) TYRES...

  • Page 53: Shock Absorbers Adjustment

    Shock absorbers adjustment (02_05, 02_06) The spring preload is adjustable into 4 different settings by turning the adjuster ring on the bottom of the shock absorbers with a specific wrench for shock absorbers. Position 1: minimum pre-load: rider only Position 2 medium preloading: rider only Position 3 medium preloading: rider and passenger Position 4: maximum preloading: rider, passenger, and luggage.

  • Page 54: Running In

    Running in (02_07) DURING THE FIRST 1000 KM. DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP- ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM. INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THE MAXIMUM PERFORMANCE IS OBTAINED.
  • Page 55 2. Hold the throttle grip «S» in the idle position. 3. Insert the key into the ignition switch «A» and turn it to «ON». 4. Make sure that switch «Q» is set to «ON». 5. Pull either the front «R» or rear «I» brake lever and afterwards press the starter button «U».
  • Page 56 CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE SI- LENCER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS. CAUTION TO ENSURE SAFE RIDING CONDITIONS, DO NOT TURN OFF THE ENGINE WHILE THE VEHICLE IS MOVING.

  • Page 57: Precautions

    Precautions CAUTION THE INJECTION SYSTEM PROVIDES THE INTERVENTION OF THE RPM LIMIT- ER IF THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD. IN ANY CASE, TO ENSURE THE MAXIMUM RELIABILITY OF THE ENGINE, AVOID UN- NECESSARY STRESS WHEN THE ENGINE IS STILL COLD. ALSO, RIDING DOWNHILL, DO NOT EXCEED THE SPEED OVER THE MAXIMUM VALUE OB- TAINED DURING NORMAL RIDING ON FLAT ROADS.

  • Page 58: Stopping The Engine

    Stopping the engine (02_11) Fully untwist the throttle grip, then rotate the key in the switch «A » to «KEY OFF» (extractable key). CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE SI- 02_11 LENCER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.

  • Page 59: Automatic Transmission

    Automatic transmission (02_13) To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans- mission with speed variator and centrifugal clutch. The system is designed to provide the best performance (acceleration and consumption) while driving on both flat roads and uphill.
  • Page 60 4. Avoid riding off by mounting the scooter when it is resting on its support. In any case, the rear wheel should not be turning when it comes into contact with the ground, in order to avoid abrupt departures. 5. If the vehicle is used on roads covered with sand, mud, snow mixed with salt, etc., clean the brake disc frequently with a mild detergent in order to prevent abrasive par- ticles from building up inside the holes, which can result in early brake pad wear.
  • Page 61 WARNING IF RIDING A SCOOTER WITH ACCESSORIES (GLOVE COMPARTMENT AND/OR WINDSHIELD)REDUCE THE SPEED. THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCESSORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW. IF THERE ARE NOT PAIGE ACCESSORIES FITTED, OR AN ABNORMAL LOAD, OR IF THE VEHICLE IS NOT IN A GENER- ALLY GOOD CONDITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER REDUCED.

  • Page 62: Front Suspension Locking System

    Front suspension locking system (02_15, 02_16, 02_17, 02_18) The front suspension locking system simply prevents vehicle tilting when the «T » switch is pressed. The vehicle can be stopped without your feet touching the ground. The warning light «C» starts flashing when the ignition switch is set to «ON» and the lock is deactivated.
  • Page 63 CAUTION WITH ENGINE ON AND FRONT SUSPENSION LOCKED, WHEN THE RIDER GOES IN DRIVING POSITION ON THE SADDLE, THE INJECTION SYSTEM PRO- VIDES A TIME OF ABOUT HALF A SECOND BEFORE RESPONDING TO THE OPENING OF THE THROTTLE GRIP. TO ENSURE THE MAXIMUM RIDING SAFETY AND TO AVOID ABRUPT AND DANGEROUS STARTS, DO NOT OPEN THE THROTTLE GRIP DURING THIS SHORT PERIOD OF TIME.
  • Page 64 WARNING WHEN THE FRONT SUSPENSION IS LOCKED AND ESPECIALLY ON ROUGH ROADS AND/OR IF THERE ARE OBSTACLES (E.G. BOLLARDS, PLATFORMS, ETC.), AVOID MOVING THE VEHICLE. WHEN THE LOCK IS ACTIVE THE VEHI- CLE MOVEMENT IS STILL INHIBITED BY THE SYSTEM. IN CASE OF ENGINE FAILURE (DISCHARGED BATTERY) AVOID PULLING THE VEHICLE WITH THE LOCKING SYSTEM ENGAGED.

  • Page 65: Parking Brake

    unlocking position «2».If it cannot be unlocked, contact an Authorised Service Cen- tre. 02_18 Parking brake (02_19, 02_20, 02_21) With the vehicle at a standstill and the suspension locking system engaged, it is pos- sible to get off the vehicle without using the stand. For safety reasons, it is com- pulsory to press the hand brake lever shown in the figure, moving it form position «A »...

  • Page 66: Integral Pedal Braking System

    ALWAYS OBSERVE THE CUSTOMARY SAFETY PRECAUTIONS FOR CASES WHEN THE VEHICLE STOPS ON A STEEP SLOPE. TURN THE WHEELS SO THAT THE POTENTIAL MOVEMENT CAUSED BY THE SLOPE TAKES THAT WHEEL AGAINST THE SIDEWALK. WITH THE STEERING LOCK ENGAGED, MANOEUVRE SO THAT THE SIDEWALK IS TO THE RIGHT WHEN YOUR VEHI- CLE IS PARKED UPHILL AND TO THE LEFT WHEN PARKED DOWNHILL.

  • Page 69: Maintenance

    MP3 LT 500 i.e. SPORT - BUSINESS ABS - ASR Chap. 03 Maintenance...

  • Page 70: Engine Oil Level

    Engine oil level Four stroke engine oil is used in the engines in order to lubricate the timing bodies, the bench bearings and the thermal group. An insufficient quantity of oil can seri- ously damage the engine. In all four-stroke engines, a loss of efficiency in oil performance and certain consumption should be considered normal.

  • Page 71: Engine Oil Top-Up

    03_02 Engine oil top-up Always check the oil level before carrying out top ups and add oil without exceeding the MAX level. Getting an oil level between the MIN and MAX levels requires ~ 400 cm³ of oil. An oil check-up and top-up should be carried out at any Authorised Service Centre, as indicated in the scheduled maintenance table.

  • Page 72: Engine Oil Change

    Engine oil change (03_04, 03_05, 03_06) The oil and the filter must be changed as indicated in the scheduled maintenance table at an Authorised Service Centre. The engine should be emptied by draining the oil via the drainage tap «B» of the mesh filter on the transmission side. In order to facilitate oil drainage, loosen the cap/dipstick «A».

  • Page 73: Hub Oil Level

    Synthetic based lubricant for high-performance four-stroke engines. JASO MA, MA2 - API SL - ACEA A3 Hub oil level (03_07, 03_08) Check the oil in the rear hub. (oil content ~ 250 cm³). To check the rear hub oil level, proceed as follows: 1) Rest the vehicle onto its centre stand, on level ground.
  • Page 74 CAUTION AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER, WHICH MAY CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY. CAUTION WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT WITH THE REAR BRAKE DISC. CAUTION FOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY...

  • Page 75: Tyres

    Tyres (03_09) Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear indicators; replace tyres as soon as these indicators become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the sidewalls or irregular tread wear;...

  • Page 76: Spark Plug Dismantlement

    TYRE INFLATION PRESSURE Front tyres pressure 2 bar Rear tyre pressure (with 2.4 (2.6) bar passenger) Spark plug dismantlement (03_10, 03_11) This engine has two spark plugs. Remove the port on the left-hand side panel of the vehicle by undoing the fixing screw «A»...

  • Page 77: Removing The Air Filter

    N.B. USING SPARK PLUGS OTHER THAN THE INDICATED TYPE OR SHIELDLESS SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM FAILURES. Characteristic Spark plug NGK CR7EKB Electrode gap 0.7 ÷ 0.9 mm Removing the air filter To remove and clean the air filter, follow the indications in the scheduled maintenance table, contact an Authorised Service Centre.
  • Page 78 1. Rest the vehicle upright on the stand and remove the screw of the expansion tank cap shown in the photograph. 2. Remove the expansion tank cap «A» by turning it anticlockwise. 3. Look inside the expansion tank: the fluid level must always be between the min and the max level 4.

  • Page 79: Checking The Brake Oil Level

    Checking the brake oil level (03_16, 03_17, 03_18) The front and rear brake fluid reservoirs are both positioned on the handlebar. Proceed as follows: 1. Rest the vehicle on its centre stand with the handlebars perfectly horizontal; 2. Check the liquid through the sight glass «C». To check the integral braking system fluid level, remove the cover on the right hand side of the footrest, undoing the screw «D»...

  • Page 80: Braking System Fluid Top Up

    Braking system fluid top up (03_19, 03_20) Proceed as follows: Loosen the two screws «A» and lift the plastic cover «B» in order to access the brake fluid reservoir. Top-up the brake fluid level using only the prescribed brake fluid. This procedure applies to the rear brake pump top-up operation;...

  • Page 81: Battery

    Brake fluid. SAE J 1703 -FMVSS 116 - DOT 3/4 - ISO 4925 - CUNA NC 956 DOT 4 synthetic fluid Battery (03_21) To access the battery, proceed as follows: 1. Rest the vehicle on its centre stand; 2. Open the saddle, following the previously described procedure; 3.

  • Page 82: Long Periods Of Inactivity

    WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA- TIONS IN FORCE. Long periods of inactivity (03_23) If the vehicle has not been used for long periods, it is necessary to periodically re- charge the battery, bearing in mind that the battery tends to go completely flat within around three months.
  • Page 83 The following tables show the characteristics of the fuses on the vehicle. 03_25 03_26 03_27...
  • Page 84 03_28 FUSE CHART Fuse no. 1 Capacity: 15 A Protected circuits: Plug socket, pre-installation heated handgrips control device and leg warmer. Fuse no. 2 Capacity: 5 A Protected circuits: Instrument panel, PMP connection. Fuse No. 3 Capacity: 20 A Protected circuits: Parking electronic control unit.
  • Page 85 (via relay), pre-installation for anti- theft device. Protected circuits (live): Saddle opening button, fuse No. 12. Fuse No. 5 Capacity: 10 A Protected circuits: Electric fan (via relay). Fuse No. 6 Capacity: 7.5 A Protected circuits: Engine control unit, injection load (via relay). Fuse No.
  • Page 86 unit, pressure sensor, horn (via relay), headlight relay, pre- installation for anti-theft device, instrument panel, warning lights unit. Fuse No. 12 Capacity: 7.5 A Protected circuits (live): PMP connection, daylight running lights, licence plate lights, instrument panel lighting, turn indicator control device, pre-installation heated...

  • Page 87: Lamps

    DO NOT SUBSTITUTE THE FUSE WITH ANY ALTERNATIVE FORM OF CON- DUCTOR. CAUTION IN ORDER TO AVOID DAMAGING THE ELECTRIC SYSTEM, NEVER DISCON- NECT THE WIRING WHILE THE ENGINE IS RUNNING. CAUTION MODIFICATIONS OR REPAIRS TO THE ELECTRICAL SYSTEM, PERFORMED INCORRECTLY OR WITHOUT STRICT ATTENTION TO THE TECHNICAL SPEC- IFICATIONS OF THE SYSTEM CAN CAUSE MALFUNCTIONING AND RISK OF FIRE.
  • Page 88 ULBS TABLE Low beam bulb Type: HALOGEN (H1) Power: 12V - 55W Quantity: 1 High beam bulb Type: HALOGEN (H1) Power: 12V - 55W Quantity: 1 Front parking light Type: LED Quantity: 1 Power: - Stop light/rear daylight running Type: LED light bulb Quantity: 1 Right - 1 Left Power: -...

  • Page 89: Front Light Group

    6. Undo the two screws «D», then remove the upper cover of the front shield; 7. Remove the two upper screws «E» fastening the headlight assembly; 8. Remove the Piaggio clip-on badge; 9. Undo the screw «F» and the grille cornice;...
  • Page 90 18. For the high beam light bulb, turn the bulb holder anticlockwise and take it off, then detach the bulb. To reassemble, repeat the operation but in reverse order. WARNING HIGH- AND LOW-BEAM BULBS ARE HALOGEN TYPE: DO NOT TOUCH THEM WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
  • Page 91 03_34 03_35 03_36...
  • Page 92 03_37 03_38 03_39...
  • Page 93 03_40 03_41 03_42...
  • Page 94 03_43 03_44 To remove the front daylight running light carry out the procedure described for the removal of the front headlight assembly up to the specific point.

  • Page 95: Head Light Adjustment

    Head light adjustment (03_45, 03_46) Proceed as follows: 1. Position the unloaded vehicle, in running order and with the tyres inflated to the prescribed pressure, on a flat surface 10 m away from a half-lit white screen; ensure that the longitudinal axis of the vehicle is perpendicular to the screen; 2.

  • Page 96: Rear Optical Unit

    03_48 Rear optical unit WARNING THE STOP AND DAYLIGHT RUNNING LIGHTS PRESENT IN THE REAR LIGHT UNIT ARE «LED» TYPES. IN CASE OF MALFUNCTIONING, AS THE REMOVAL IS PARTICULARLY DIFFICULT, WE ADVISE ADDRESSING AN AUTHORISED SERVICE CENTRE FOR THE REPLACEMENT.

  • Page 97: Rear Turn Indicators

    Rear turn indicators (03_49, 03_50) To access the bulb, undo the screw «A» and remove the glass «B». To replace the bulb, hold it and then turn it anticlockwise. 03_49 03_50 Number plate light (03_51) To replace the license plate light bulbs unscrew the two screws «C», then remove the plastic and the sight glass and detach the bulb.

  • Page 98: Helmet Compartment Lighting Bulb

    Helmet compartment lighting bulb (03_52) Open the seat compartment and insert a small plain slot screwdriver in the upper notch to detach the snap-on glass «D», then replace the bulb. 03_52 Rear-view mirrors (03_53, 03_54, 03_55) The mirrors can be set to the desired position by adjusting the mirror frame. 03_53...

  • Page 99: Front And Rear Disc Brake

    To remove the rear-view mirror unscrew slightly the lock nut «A», placed in the lower part of the handlebar, to unlock the stanchion. Unscrew the stem «B» until removing CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE.
  • Page 100 CAUTION BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE. CAUTION 03_57 HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER, IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAK- ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKING SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER.

  • Page 101: Puncture

    Puncture (03_58) The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting in a greater steering safety. In the event of a puncture, an emergency repair can be carried out using an "inflate and repair"...

  • Page 102: Inactivity Of The Vehicle

    Inactivity of the vehicle (03_59) The following operations are recommended: 1. Clean the scooter thoroughly and then cover it with a canvas; 2. When placing the vehicle on its centre stand, ensure that the front suspension lock- ing system is disengaged; 3.
  • Page 103 CAUTION WASHING COMPOUNDS COULD POLLUTE THE WATER. THE VEHICLE MUST BE WASHED AT A WASHING FACILITY WITH EQUIPMENT FOR PURIFYING THE WASHING WATER. WARNING THE USE OF A HIGH-PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION; HOWEVER, IF NO OTHER MEANS ARE AVAILABLE, IT IS THEN NECESSARY TO: •...
  • Page 104 PENDING ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN- TRE. STARTING FAILURE Emergency switch in «OFF» Set the switch back to «ON» Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre.
  • Page 105 LACK OF COMPRESSION Loose spark plug Screw in the spark plug tightly Cylinder head loose, piston gas Contact an Authorised Service rings worn Centre. Valve stuck Contact an Authorised Service Centre. HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty Contact an Authorised Service Centre.
  • Page 106 AUTOMATIC TRANSMISSION PROBLEMS CVT rollers and/or drive belt Contact an Authorised Service damaged Centre. STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease...

  • Page 107: Technical Data

    MP3 LT 500 i.e. SPORT - BUSINESS ABS - ASR Chap. 04 Technical data...

  • Page 108: Data

    Data (04_01) 04_01...
  • Page 109 VEHICLE TECHNICAL DATA Chassis Tubular and sheet steel Front suspension The roll system is composed of an articulated parallelogram suspension with die-cast aluminium control arms and two side headstocks plus shock absorbers with hydraulic locking system Rear suspension Two double-acting shock absorbers, adjustable to four positions at preloading.
  • Page 110 Rear tyre Tubeless 140/70 - 14" 68S Front tyres pressure 2 bar Rear tyre pressure (with 2.4 (2.6) bar passenger) Kerb weight 266 kg Maximum weight limit 460 kg Battery 12V-12Ah ENGINE TECHNICAL DATA Type Single-cylinder, 4-stroke Engine capacity 493 cm³ Bore x Stroke 94 x 71 mm Compression ratio...
  • Page 111 centrifugal clutch and transmission housing with forced-circulation air cooling. Final reduction gear Gear reduction unit in oil bath. Lubrication Engine lubrication with lobe pump (inside crankcase), chain-driven, with double filter: mesh and paper. Cooling Forced coolant circulation system. Starter Electric starter Ignition Highly efficient electronic inductive ignition, integrated with the...
  • Page 112 CAPACITY Engine oil 1.7 l Transmission oil 250 cm³ Cooling system fluid approx. 1.8 l Fuel tank ~ 12 l ± 0.5...

  • Page 113: Spare Parts And Accessories

    MP3 LT 500 i.e. SPORT - BUSINESS ABS - ASR Chap. 05 Spare parts and accessories...

  • Page 114: Warnings

    Warnings (05_01, 05_02) WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG- NISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL TO CON- TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE AND FIT ACCESSORIES CORRECTLY. THE USE OF NON-ORIGINAL ACCES-...
  • Page 115 HIGHER SPEED WITHOUT THE ACCESSORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW. IF THERE ARE NOT PAIGE ACCESSORIES FITTED, OR AN ABNORMAL LOAD, OR IF THE VEHICLE IS NOT IN A GENER- ALLY GOOD CONDITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER REDUCED.

  • Page 117: Scheduled Maintenance

    MP3 LT 500 i.e. SPORT - BUSINESS ABS - ASR Chap. 06 Scheduled maintenance...

  • Page 118: Scheduled Servicing Table

    Scheduled servicing table (06_01) Adequate maintenance is fundamental to ensure long-lasting, optimum operation and performance of your vehicle. For this reason a series of checks and maintenance services has been prepared, available for purchase separately, listed together in the chart on the following page. It is a good idea to report small performance anomalies right away to an Authorized Dealer or Service Center, without waiting for the next scheduled service, so they can be repaired immediately.
  • Page 119 km x 1,000 Engine oil filter Valve clearance Electrical system Coolant level * Brake oil level* Engine oil Hub oil Brake pads Sliding shoes / CVT rollers Tyre pressure and wear Vehicle and brake test - test drive Suspension Centre and side steering I: CHECK AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY.

  • Page 120: Periodic Maintenance Table

    Periodic maintenance table (06_02) WARNING THE ANNUAL ROUTINE SERVICE WAS DEVELOPED TO ENSURE A CORRECT MAINTENANCE OF THE VEHICLE, EVEN IF THE INTERVALS OF SCHEDULED MAINTENANCE IN KM OR MILES IS NOT REACHED. THE FIRST SERVICE IS EXPECTED AFTER 1,000 KM, OR WITHIN 6 MONTHS 06_02 AFTER VEHICLE REGISTRATION.

  • Page 121: Table Of Recommended Products

    Brake levers Coolant Brake fluid Engine oil Hub oil Brake pads Tyre pressure and wear Suspension Steering Transmission Vehicle road test Table of recommended products (06_03) Piaggio & C. S.p.A. recommends eni products for scheduled maintenance of its ve- hicles. 06_03...
  • Page 122 RECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP GEAR SAE 80W-90 Lubricant for gearboxes and transmissions. API GL-4 eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance JASO MA, MA2 - API SL - ACEA A3 four-stroke engines. AGIP FILTER OIL Special product for the treatment of foam filters.
  • Page 123 1 Miles per hour (mi/h) 1.602 kilometres per hour (Km/h) 1 Pound per square inch (PSI) 0.069 (bar) 1 Fahrenheit (°F) 32+(9/5) Celsius (°C)
  • Page 125 TABLE OF CONTENTS Start-up: 27 Suspension: 28, 62 ABS: 28 Fuel: 39 Maintenance: 21, 69, 117, Switch: 25, 26, 28 Air filter: 77 Fuses: 82 Mirrors: 98 Tank: 39 Battery: 81 Horn: 26 Technical Data: 107 Brake: 65, 79, 99 Hub oil: 73 Puncture: 101 Transmission: 59...
  • Page 126 The descriptions and images in this publication are given for illustrative purposes only and are not binding. While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons.

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