Toro Greensmaster eFlex 2120 Series Operator's Manual
Traction unit
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Also See for Greensmaster eFlex 2120 Series:
- Service manual (312 pages) ,
- Operator's manual (48 pages) ,
- Operator's manual (44 pages)
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Summary of Contents for Toro Greensmaster eFlex 2120 Series
- Page 1 Form No. 3422-698 Rev B Greensmaster ® eFlex ® 2120 Traction Unit Model No. 04046—Serial No. 403063147 and Up Model No. 04047—Serial No. 400000000 and Up *3422-698* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Wash hands after handling. You may contact Toro directly at www.Toro.com for product and accessory information, help fining a Use of this product may cause exposure dealer, or to register your product.
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Page 3: Table Of Contents
Contents Safety ............... 4 General Safety ........... 4 Safety and Instructional Decals ......5 Setup ................ 8 1 Installing the Target Plate......... 9 2 Preparing the Traction Unit ......9 3 Installing the Cutting Unit to the Traction Unit ..............9 4 Installing the Handle Retainers ...... -
Page 4: Safety
Safety Servicing the Traction Interlock Switch....36 Servicing the Mow Sensor ........ 37 Servicing the Brake-Interlock Switch....37 This machine has been designed in accordance with Brake Maintenance ..........38 EN ISO 5395:2013 and ANSI B71.4-2017 and meets Adjusting the Service/Parking Brake....38 these standards when you add the required decals. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal120-9571 120-9571 1. Lower the lever to disengage the traction. decal120-9573 120-9573 1. - Page 6 decal120-9598 120-9598 1. Brake 4. Parking brake 2. Release handle to 5. Rotate the latch to lock the decal131-3111 disengage the brake. parking brake; compress 131-3111 the handle to release the latch. 1. Fast 2. Slow 3. Compress the handle to engage the brake lever.
- Page 7 decal133-8061 133-8061 decal115-7271 115-7271 1. Engage the reel. 3. Disengage the reel. 2. Engage the lever. 4. Disengage the lever. decal119-7523 119-7523 1. Warning—read the Operator's Manual. 2. Explosion hazard—no sparks or open flames. 3. Electric shock hazard—do not allow battery posts to short circuit.
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Page 8: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Target plate Install the target plate. – No parts required Prepare the traction unit (optional). Bolt (3/8 x 3/4 inch) Install the cutting unit to the traction unit. Handle retainer Install the handle retainers. -
Page 9: Installing The Target Plate
Installing the Target Plate Preparing the Traction Unit Optional—Cutting Unit Models Parts needed for this procedure: 04251, 02452, 04253, or 04254 Target plate No Parts Required Procedure Prepare the cutting unit as described in the Procedure cutting unit Operator’s Manual. If you are installing cutting unit Models 04251, 02452, Remove the center, grass-shield bolt (Figure... -
Page 10: Installing The Cutting Unit To The Traction
Installing the Cutting Unit to the Traction Unit Parts needed for this procedure: Bolt (3/8 x 3/4 inch) g000483 Figure 7 Procedure 1. Transmission coupling Note: To install the weight rod onto your machine, refer to the installation instructions in your cutting unit Maneuver the machine frame forward until it Operator’s Manual. -
Page 11: Installing The Battery Pack
Refer to the Installation Instructions included with the Battery Shipping Kit (the instructions can be found at www.Toro.com). Cut the cable tie that secures the battery charger to the battery base on the machine and remove the charger. - Page 12 Note: Press the harness connector into the battery connector (Figure 13 Figure 14). g017238 Figure 11 1. Tall nut Loosen the 2 pivot bolts/nuts a half turn each (Figure 12). g017236 Figure 13 1. Battery-pack receptacle 3. Pack the machine to the wire-harness plug 2.
- Page 13 and then install the battery pack. Remove the main power supply connector (Figure from the battery base. Install the connector to the battery as described. Install the battery to the base, threading the attached wire harness through the appropriate hole, and then secure the main power supply connector to the battery base with the fasteners that you previously removed.
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Page 14: Adjusting The Ez-Turn Sensor
Set the EZ-Turn switch to the O position. Rotate the sensor bracket toward the target plate until the light on top of the sensor illuminates (Figure 17). If the light was already illuminated, Adjusting the EZ-Turn rotate it away from the target plate until it goes out and then reverse direction until it illuminates Sensor again. -
Page 15: Installing The Production-Year Decal
Press the wheel locking clip toward the center of wheel and slide the wheel onto the hex shaft (Figure 19). Installing the Production-Year Decal CE Machines Only Parts needed for this procedure: Production-year decal Procedure If you use this machine in a country that complies to CE standards, apply the production-year decal near the serial plate;... -
Page 16: Installing The Grass Basket
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure g032408 Figure 22 Grasp the basket by the handle. 1. Pitch-arm contact point Guide the basket lip between the cutting unit side plates and over the front roller (Figure 21). -
Page 17: Product Overview
Controls Product Overview g226765 Figure 24 1. Open space for optional 6. EZ-Turn switch lights 2. Parking-brake latch 7. InfoCenter LCD display 3. Service brake 8. Key switch 4. Handle 9. Speed control g017155 Figure 23 5. Operator-presence control 10. Traction and reel-drive engagement lever 1. -
Page 18: Speed Control
Speed Control The speed control (Figure 24 Figure 26) is located on the right, rear side of the control panel. Rotate the throttle to regulate the engine speed. g016853 Figure 25 1. Parking-brake latch 2. Service brake Parking-Brake Latch g027738 Figure 26 Use the parking-brake latch (Figure... - Page 19 Traction and Reel-Drive Automatic-Motor Brake Engagement Lever The machine is equipped with an automatic-motor brake that prevents it from rolling when the machine The traction and reel-drive engagement lever (Figure is shut off. The motor brake is on whenever the 27) is located on the front right side of the control traction drive is in the N position or you move...
- Page 20 g017356 Figure 30 1. Kickstand—S 3. Kickstand—S TORAGE ERVICE position position 2. Locking pin g018793 Figure 28 1. Lower-center handle 2. Kickstand loop g017246 Figure 29 1. Kickstand 2. Kickstand loop • To prevent the machine from tipping backward when removing the reel, lower the kickstand and push in the locking pin to lock it in the S ERVICE position...
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Page 21: Specifications
Contact Maintenance (page 32). your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 22: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Bedbars: Standard and Optional (Flex/eFlex 2120 Machines) Part Number Description Aggressiveness Comments 106-2468-01 Non-Aggressive Less Red, Standard 99-3794-03 Aggressive More Black Bedbars: Standard and Optional (Flex/eFlex 1820 Machines) 110-2282-01 Non-Aggressive... -
Page 23: Adjusting The Handle Height
Adjusting the Handle Height Note: The machine is shipped with the handle adjusted to the lowest position. The machine is normally operated with the handle telescoped out to its maximum height. Loosen the 3 carriage bolts and nuts securing each side of the handle in the handle clamps (Figure 31). -
Page 24: Checking The Operation Of The Interlock Switches
Checking the Operation of needs service. Correct the problem before operating the machine. Refer to Servicing the the Interlock Switches Traction Interlock Switch (page 36). With the OPC pressed and the shift lever moved Service Interval: Before each use or daily to the left, engage the traction and reel drive, release the OPC (Figure... -
Page 25: Transporting The Machine To A Job Site
Shut off the machine, disengage the drive to the Securely fasten the machine to the trailer. cutting unit, and remove the key in the following Note: You can use the Toro Trans Pro trailer to situations: transport the machine. For instructions on loading the – Before fueling trailer, refer to your trailer Operator’s Manual. -
Page 26: Starting The Machine
S position and hold it until the TART • Use accessories and attachments approved by InfoCenter LCD display lights up, then release The Toro® Company only. it to the R position. Slope Safety Shutting Off the Machine •... -
Page 27: Using The Infocenter Lcd Display
Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine such as the current battery charge, the speed, various diagnostics, and other information about the machine and the battery pack. Figure 36 illustrates the InfoCenter and the main information screen. - Page 28 (used to calculate the target rpm). machine faults. Refer to the Service Manual Target rpm Lists the desired motor rpm as indicated by or your authorized Toro distributor for more the speed control setting. information on the Faults menu and the information contained there.
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Page 29: Operating Tips
Note: If you inadvertently change the language or contrast to a setting where you can no longer understand or view the display, contact your authorized Toro distributor for assistance in resetting the display. Operating Tips Important: Grass clippings act as a lubricant when mowing. -
Page 30: After Operation
After Operation After Operation Safety General Safety • Reduce the speed control before shutting off the machine. • Clean grass and debris from the machine to help prevent fires. Transporting the Machine After mowing, transport the machine away from the job site;... - Page 31 Battery Shipping Kit (Model No. 120-6950). These • Adjust the bed knife to reel contact to be as light instructions are available on www.Toro.com. as possible. This reduces the power needed to run the reel and increases the amount of work the Caring for the Battery Pack machine performs on each charge.
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Page 32: Maintenance
Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 33: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Clean the battery case and motor cooling fins. -
Page 34: Pre-Maintenance Procedures
Carefully release pressure from components with stored energy. • If major repairs are ever needed or if assistance is desired, contact an authorized Toro distributor. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 35: Lubrication
29 to 33 N∙m (21 to 25 ft-lb). If your battery pack requires service, contact your authorized Toro distributor for assistance. If you must ship the battery pack, obtain the Battery Shipping Kit (Part No. 120-6950). This kit contains the proper tape, labeling, and instructions you will need to ship the battery pack. -
Page 36: Replacing Fuses
Check the fuse and replace it if it is Check the fuses in the fuse block (Figure 42). blown. Use only a Toro fuse (Part No. 119-1208) to replace this fuse. This fuse is specially designed for the battery pack. Other fuses may cause irreversible damage to the pack. -
Page 37: Servicing The Mow Sensor
Servicing the Brake-Interlock Switch Shut off the machine and disconnect the battery pack. Remove the console cover. Engage the service-brake lever and engage the parking-brake latch. Loosen and remove the interlock switch mounting fasteners (Figure 45). g017298 Figure 44 1. Traction lever 3. -
Page 38: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Inspecting the Reel Drive Service/Parking Brake Belt If the service/parking brake slips when operated, Service Interval: Every 1,000 hours adjust the cable as follows: Make sure that the reel drive belt is properly tensioned Turn off the machine and disconnect the battery to ensure proper operation of the machine and pack. -
Page 39: Accessing The Transmission Cover Hole
Engaging/Disengaging Using a 16 mm (5/8 inch) wrench, rotate the bearing housing to ensure that it operates the Transmission-Belt freely. Clean any debris from inside the belt Tensioner compartment and from around the compression spring (Figure 48). The transmission belt is tensioned by a spring-loaded idler pulley. -
Page 40: Controls System Maintenance
• The reel stopping time must be less than 7 seconds with the reel to bedknife backed off. • Refer to the Service Manual or contact your authorized Toro distributor for further assistance. g017384 Figure 51 1. Reel-control cable 2. Jam nuts... -
Page 41: Cleaning
Cleaning Cleaning the Machine Service Interval: After each use After each use, wash the machine with mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the shift-lever plate, the InfoCenter, the power center, and the machine power connector. -
Page 42: Storage
Storage Paint all scratched or bare metal surfaces with paint available from your authorized Toro distributor. Storage Safety Cover the machine to protect it and keep it clean. • Park the machine on a level surface, engage the parking brake, shut off the engine, remove the key,... - Page 43 Notes:...
- Page 44 Notes:...
- Page 45 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 46 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 47 Warranty coverage - Tier #1: Full warranty coverage applies to the first two years (730 days) from product purchase invoice date or 820 kWh of battery output, whichever occurs first. If a warrantable failure occurs during Tier 1, Toro will replace the battery with a new or remanufactured battery at no charge to you.
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.